Rotor valve with purging protection function

By designing the structure of blowing protection in the rotor valve, the air pump and nozzle are used for regular cleaning, which solves the problem of particle material accumulation in the traditional rotor valve, and improves the operating efficiency and reliability of the valve.

CN222416062UActive Publication Date: 2025-01-28ANHUI DAHANG TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421281327.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-01-28
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

When gas is circulated internally by traditional rotor valves, particulate matter is easily adhered to and accumulated on the surface of the rotor, affecting the sealing performance and operating efficiency.

Method used

A rotor valve with blowing and sweeping protection is designed to transport the filtered air to the circulation pipe through the air pump. Use the nozzle to spray the air out of the air, and rotate the handle to drive the rotor to clean it to prevent dust and particles accumulated.

Benefits of technology

Effectively prevent the accumulation of dust, particles or other impurities, maintain smooth and normal operation of the valve, and reduce the failure and stop time caused by particle blockage or ash.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of rotor valves, and discloses a rotor valve with purging protection, which comprises a valve seat, the upper end of the outer wall of the valve seat is in bolted connection with a control seat, the upper end inside the control seat is provided with a storage cavity, and the middle part of the bottom surface of the storage cavity is connected with a first valve rod in a penetrating manner. When the rotor valve is used and needs to be cleaned, the air suction end of the air pump is connected with filtered air, the air suction end of the air pump is started, the air is conveyed into the circulation pipe through the air suction end of the air pump and is conveyed into the annular pipe through the circulation pipe, the air is sprayed out through the nozzle, and the rotary handle is rotated back and forth, so that the rotor valve is cleaned. The first bevel gear and the first valve rod are driven to rotate while the second bevel gear is driven to rotate, so that the first rotor is driven to rotate, the outer wall of the first rotor is conveniently and regularly cleaned through the nozzle, then dust, particles or other impurities can be prevented from being accumulated, and smooth operation and normal work of the valve are kept.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of rotor valves, in particular to a rotor valve with purge protection. Background Art

[0002] As we all know, the rotor valve is a valve used to control the flow of fluids. Its core component is a rotating rotor, which is usually installed inside the valve. The rotor can be cylindrical, spherical or other shapes. By rotating to open or close the valve, the fluid can be turned on and off and the flow rate can be adjusted. Rotor valves are widely used in various industrial fields, including chemical, petroleum, natural gas, water treatment, etc. Its characteristics include simple structure, good sealing performance, wide adjustment range, etc., and are often used in occasions where frequent flow adjustment is required.

[0003] However, in traditional rotor valves, particulate matter usually adheres and accumulates on the rotor surface when gas circulates inside, which may affect the sealing performance and operating efficiency of the valve. Therefore, technical improvements are urgently needed. Utility Model Content

[0004] The utility model aims to solve the shortcomings existing in the prior art and proposes a rotor valve with purge protection. When the rotor valve is in use, when cleaning is needed, the suction end of the air pump is connected to the filtered air, and the air pump is started, and the air is transported into the circulation pipe by the suction end of the air pump, and then transported into the annular pipe through the circulation pipe and sprayed out through the nozzle. At this time, the handle is rotated back and forth to drive the second bevel gear to rotate while driving the first bevel gear and the first valve stem to rotate, thereby driving the first rotor to rotate. The nozzle is used to facilitate regular cleaning of the outer wall of the first rotor, thereby preventing the accumulation of dust, particles or other impurities, and keeping the valve running smoothly and working normally, which helps to reduce valve failures and downtime caused by particle blockage or dust accumulation.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A rotor valve with purge protection, comprising a valve seat, the upper end of the outer wall of the valve seat is bolted to a control seat, the upper end of the control seat is provided with a storage cavity, the middle of the bottom surface of the storage cavity is connected with a first valve stem, the first valve stem penetrates the control seat and the valve seat and is rotatably connected to the bottom of the valve seat, both sides of the lower end of the outer wall of the first valve stem are fixedly connected with a first rotor, the lower end of the first valve stem is provided with a sliding groove, the inside of the sliding groove is rotatably connected with a second valve stem, the lower end of the outer wall of the valve seat is bolted to a pneumatic motor, and the output end of the pneumatic motor is fixedly connected to the lower end of the second valve stem;

[0007] The upper end of the outer wall of the second valve stem is fixedly connected to the second rotor, the outer wall of the second rotor is tightly fitted with the outer wall of the first rotor, one side of the outer wall of the control seat is fixedly connected to an air pump, the front and rear ends of the valve seat are fixedly connected to annular tubes, the upper ends of the annular tube bodies are through-connected with flow tubes, and the flow tubes pass through the valve seat to the outside of the valve seat.

[0008] Through the above technical solution, compared with the existing rotor valve, when the rotor valve is used, when a large amount of gas needs to pass through the valve, the first valve stem and the second rotor are driven to rotate by rotating the handle, thereby providing a larger flow channel, allowing more gas to flow through. When fine flow adjustment is required, the pneumatic motor is started to drive the second valve stem and the second rotor to rotate, and the gas flow can be more accurately controlled by fine-tuning the position of the small rotor, and the practical performance is high.

[0009] Furthermore, a sealing gasket groove and a bearing groove are respectively formed at the upper end of the inner wall of the sliding groove, and a sealing ring and a bearing are respectively fixedly connected to the inner walls of the sealing gasket groove and the bearing groove, and the inner walls of the sealing ring and the bearing are both fixedly connected to the outer wall of the second valve stem;

[0010] Through the above technical solution, the sealing between the second valve stems is improved by the sealing ring, and the friction of rotation is reduced by the bearing.

[0011] Furthermore, the upper end of the first valve stem is fixedly connected to a first bevel gear, the upper end of the inner wall of one side of the storage chamber is rotatably connected to a rotating rod, and one side of the rotating rod body is fixedly connected to a second bevel gear;

[0012] Through the above technical solution, the first bevel gear and the second bevel gear are easily matched.

[0013] Further, the first bevel gear and the second bevel gear are meshed with each other;

[0014] Through the above technical solution, the first bevel gear and the second bevel gear are meshed with each other, so that the second bevel gear can be driven to rotate by the rotation of the first bevel gear.

[0015] Furthermore, sealing grooves are provided on both sides of the inner wall of the valve seat, and sealing gaskets are fixedly connected inside the sealing grooves;

[0016] Through the above technical solution, the sealing performance between the first rotor and the valve seat can be improved by using the sealing gasket.

[0017] Furthermore, the inner wall of the flow pipe is connected through a plurality of nozzles, and the upper ends of the nozzles are connected through the inner wall of the valve seat;

[0018] Through the above technical solution, the gas can be easily sprayed out through the nozzle to clean the surface of the first rotor.

[0019] Furthermore, the air outlet end of the air pump is connected to the pipe body of the flow pipe;

[0020] Through the above technical solution, air can be easily transported into the circulation pipe through the air pump.

[0021] Furthermore, the outer wall of the other side of the rotating rod passes through the control seat to the outside of the control seat and is fixedly connected with a rotating handle;

[0022] Through the above technical solution, the second bevel gear can be driven to rotate by rotating the handle.

[0023] The utility model has the following beneficial effects:

[0024] 1. The utility model proposes a rotor valve with purge protection. Compared with the existing rotor valve, when the rotor valve is used, when cleaning is needed, the air pump suction end is connected to the filtered air, and the air pump is started, and the air is transported to the circulation pipe by the air pump suction end, and then transported to the annular pipe through the circulation pipe and sprayed out through the nozzle. At this time, the handle is rotated back and forth to drive the second bevel gear to rotate while driving the first bevel gear and the first valve stem to rotate, thereby driving the first rotor to rotate. The nozzle is convenient for regularly cleaning the outer wall of the first rotor, thereby preventing the accumulation of dust, particles or other impurities, and keeping the valve running smoothly and working normally. This helps to reduce valve failures and downtime caused by particle blockage or dust accumulation.

[0025] 2. The utility model proposes a rotor valve with purge protection. Compared with the existing rotor valve, when the rotor valve is used, when a large amount of gas needs to pass through the valve, the first valve stem and the second rotor are driven to rotate by rotating the handle, thereby providing a larger flow channel to allow more gas to flow through. When fine flow adjustment is required, the pneumatic motor is started to drive the second valve stem and the second rotor to rotate, and the gas flow can be more accurately controlled by fine-tuning the position of the small rotor, and the practical performance is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is an axonometric diagram of a rotor valve with purge protection proposed by the utility model;

[0027] Figure 2 This is a schematic diagram of an explosion of a rotor valve with purge protection proposed by the utility model;

[0028] Figure 3 This is an axonometric schematic diagram of a rotor valve with purge protection proposed by the utility model;

[0029] Figure 4 This is an axial cross-sectional view of a first valve stem in a rotor valve with purge protection proposed by the utility model;

[0030] Figure 5 A top-sectional view of a control seat in a rotor valve with purge protection proposed by the utility model;

[0031] Figure 6 for Figure 2 Enlarged view of point A in the middle.

[0032] Legend:

[0033] 1. Valve seat; 2. Control seat; 3. Storage chamber; 4. First valve stem; 5. First bevel gear; 6. Rotating rod; 7. Second bevel gear; 8. Rotating handle; 9. First rotor; 10. Sliding groove; 11. Sealing gasket groove; 12. Bearing groove; 13. Second valve stem; 14. Second rotor; 15. Sealing ring; 16. Bearing; 17. Pneumatic motor; 18. Sealing groove; 19. Sealing gasket; 20. Annular tube; 21. Nozzle; 22. Air pump; 23. Flow tube. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Reference Figure 1-6 The utility model provides an embodiment: a rotor valve with purge protection, comprising a valve seat 1, the upper end of the outer wall of the valve seat 1 is bolted to a control seat 2, the upper end of the control seat 2 is provided with a storage chamber 3, the middle of the bottom surface of the storage chamber 3 is connected with a first valve stem 4, the first valve stem 4 penetrates the control seat 2 and the valve seat 1 and is rotatably connected to the bottom of the valve seat 1, both sides of the lower end of the outer wall of the first valve stem 4 are fixedly connected with a first rotor 9, the lower end of the first valve stem 4 is provided with a sliding groove 10, the inside of the sliding groove 10 is rotatably connected with a second valve stem 13, the lower end of the outer wall of the valve seat 1 is bolted to a pneumatic motor 17, and the output end of the pneumatic motor 17 is fixedly connected to the lower end of the second valve stem 13;

[0036] The upper end of the outer wall of the second valve stem 13 is fixedly connected to the second rotor 14, and the outer wall of the second rotor 14 is tightly fitted with the outer wall of the first rotor 9. One side of the outer wall of the control seat 2 is fixedly connected to the air pump 22. The front and rear ends of the inside of the valve seat 1 are fixedly connected to the annular tube 20, and the upper ends of the tube bodies of the annular tube 20 are through-connected with the flow tube 23, which passes through the valve seat 1 to the outside of the valve seat 1.

[0037] Compared with the existing rotor valve, when this rotor valve is used, when a large amount of gas needs to pass through the valve, the first valve stem 4 and the first valve stem 4 are driven to rotate by rotating the handle 8, thereby providing a larger flow channel, allowing more gas to flow through. When fine flow adjustment is required, the pneumatic motor 17 is started to drive the second valve stem 13 and the second rotor 14 to rotate, and then the gas flow can be more accurately controlled by fine-tuning the position of the small rotor, and the practical performance is high.

[0038] A sealing gasket groove 11 and a bearing groove 12 are respectively provided at the upper end of the inner wall of the sliding groove 10, and a sealing ring 15 and a bearing 16 are respectively fixedly connected to the inner walls of the sealing gasket groove 11 and the bearing groove 12, and the inner walls of the sealing ring 15 and the bearing 16 are fixedly connected to the outer wall of the second valve stem 13, and the sealing ring 15 is used to improve the sealing between the second valve stem 13 and the second valve stem 13, and the bearing 16 is used to reduce the friction of rotation. The upper end of the first valve stem 4 is fixedly connected to the first bevel gear 5, and the upper end of the inner wall of one side of the storage chamber 3 is rotatably connected to the rotating rod 6, and one side of the rotating rod 6 is fixedly connected to the second bevel gear 7, and the first bevel gear 5 and the second bevel gear 7 are used to improve the matching, and the first bevel gear 5 and the second bevel gear 7 are meshed with each other, and the first bevel gear 5 and the second bevel gear 7 are meshed with each other, so that In order to drive the second bevel gear 7 to rotate by rotating the first bevel gear 5, sealing grooves 18 are provided on both sides of the inner wall of the valve seat 1, and sealing gaskets 19 are fixedly connected to the inside of the sealing grooves 18. The sealing gaskets 19 are used to improve the sealing performance between the first rotor 9 and the valve seat 1. The inner wall of the circulation pipe 23 is connected with multiple nozzles 21, and the upper ends of the nozzles 21 are connected with the inner wall of the valve seat 1. The nozzles 21 are used to spray gas and clean the surface of the first rotor 9. The air outlet end of the air pump 22 is connected with the body of the circulation pipe 23, and the air is transported to the circulation pipe 23 through the air pump 22. The outer wall of the other side of the rotating rod 6 penetrates the control seat 2 to the outside of the control seat 2 and is fixedly connected with a rotating handle 8. The second bevel gear 7 can be driven to rotate by rotating the rotating handle 8.

[0039] Working principle: When cleaning is required, the air pump 22 is connected to the air suction end to receive the filtered air, and the air pump 22 is started. The air is transported to the circulation pipe 23 by the air suction end of the air pump 22, and then transported to the annular pipe 20 through the circulation pipe 23 and ejected through the nozzle 21. At this time, the second bevel gear 7 is driven to rotate by rotating the handle 8 back and forth, and the first bevel gear 5 and the first valve stem 4 are driven to rotate, thereby driving the first rotor 9 to rotate. The nozzle 21 is convenient for regularly cleaning the outer wall of the first rotor 9, thereby preventing the accumulation of dust, particles or other impurities, and keeping the valve running smoothly and working normally. This helps to reduce the failure and downtime of the valve caused by particle blockage or dust accumulation. By rotating the handle 8, the first valve stem 4 and the first valve stem 4 are driven to rotate, thereby providing a larger circulation channel, allowing more gas to flow through. When fine flow adjustment is required, the pneumatic motor 17 is started at this time, thereby driving the second valve stem 13 and the second rotor 14 to rotate, and then the gas flow can be more accurately controlled by fine-tuning the position of the small rotor.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rotor valve with purge protection, comprising a valve seat (1), characterized in that: The upper end of the outer wall of the valve seat (1) is bolted to a control seat (2), the upper end of the control seat (2) is provided with a storage chamber (3), the middle part of the bottom surface of the storage chamber (3) is connected with a first valve stem (4), the first valve stem (4) passes through the control seat (2) and the valve seat (1) and is rotatably connected to the bottom of the valve seat (1), both sides of the lower end of the outer wall of the first valve stem (4) are fixedly connected with a first rotor (9), the lower end of the first valve stem (4) is provided with a sliding groove (10), the inside of the sliding groove (10) is rotatably connected with a second valve stem (13), the lower end of the outer wall of the valve seat (1) is bolted to a pneumatic motor (17), the output end of the pneumatic motor (17) is fixedly connected to the lower end of the second valve stem (13); The upper end of the outer wall of the second valve stem (13) is fixedly connected to the second rotor (14), and the outer wall of the second rotor (14) is tightly fitted with the outer wall of the first rotor (9). One side of the outer wall of the control seat (2) is fixedly connected to the air pump (22). The front and rear ends of the inside of the valve seat (1) are fixedly connected to the annular tube (20), and the upper end of the tube body of the annular tube (20) is connected to the flow tube (23), and the flow tube (23) passes through the valve seat (1) to the outside of the valve seat (1).

2. A rotor valve with purge protection according to claim 1, characterized in that: The upper end of the inner wall of the sliding groove (10) is respectively provided with a sealing gasket groove (11) and a bearing groove (12); the inner walls of the sealing gasket groove (11) and the bearing groove (12) are respectively fixedly connected with a sealing ring (15) and a bearing (16); the inner walls of the sealing ring (15) and the bearing (16) are both fixedly connected to the outer wall of the second valve stem (13).

3. A rotor valve with purge protection according to claim 1, characterized in that: The upper end of the first valve stem (4) is fixedly connected to a first bevel gear (5), the upper end of the inner wall of one side of the storage chamber (3) is rotatably connected to a rotating rod (6), and one side of the rotating rod (6) is fixedly connected to a second bevel gear (7).

4. A rotor valve with purge protection according to claim 3, characterized in that: The first bevel gear (5) and the second bevel gear (7) are meshed with each other.

5. A rotor valve with purge protection according to claim 1, characterized in that: Sealing grooves (18) are provided on both sides of the inner wall of the valve seat (1), and sealing pads (19) are fixedly connected inside the sealing grooves (18).

6. A rotor valve with purge protection according to claim 1, characterized in that: The inner wall of the flow pipe (23) is connected to a plurality of nozzles (21), and the upper ends of the nozzles (21) are connected to the inner wall of the valve seat (1).

7. The rotor valve with purge protection according to claim 1, characterized in that: The air outlet end of the air pump (22) is connected to the pipe body of the flow pipe (23).

8. The rotor valve with purge protection according to claim 3, characterized in that: The outer wall of the other side of the rotating rod (6) passes through the control seat (2) to the outside of the control seat (2) and is fixedly connected to a rotating handle (8).