Mixing equipment capable of uniformly mixing and used for magnesium-calcium brick raw material processing
By designing a magnesium-calcium brick raw material mixing equipment including a crushing box and a mixing box, the synergistic effect of gears and crushing rollers is used to solve the problem of uneven mixing of raw materials, and efficient crushing and uniform mixing of raw materials is achieved, and magnesium-calcium is improved. Quality and production efficiency of brick products.
Patent Information
- Application Number
- CN202421043732.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The existing magnesium and calcium brick raw material mixing equipment cannot effectively crush large particles and agglomerate, resulting in uneven mixing, increasing production cycle and affecting product performance.
A mixing equipment including a crushing box and a mixing box is designed. The crushing rollers of No. 1 and No. 2 are driven in different directions through large gears and pinions to achieve multiple crushing of raw materials; at the same time, the crushing rollers of No. 1 and No. 2 are driven by the gears of No. 1 and No. 2. The stirrer rotates synchronously and reversely to achieve uniform mixing of raw materials.
Effectively crush large particles and agglomerations in magnesium-calcium brick raw materials, improve the specific surface area and mixing efficiency of the raw materials, ensure the composition uniformity of magnesium-calcium brick products, shorten the mixing time and improve production efficiency.
Smart Images

Figure CN222427836U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of magnesia-lime brick raw material mixing, in particular to a mixing device for processing magnesia-lime brick raw materials which can be evenly mixed. Background Art
[0002] Magnesia-lime brick is an important refractory material with excellent high temperature resistance, slag resistance and other physical properties. It is widely used in refining equipment such as AOD furnace, VOD furnace and LF furnace. In the production process of magnesia-lime brick, mixing equipment is needed to stir and mix various raw materials to ensure the uniformity of the raw materials, crushing effect, parameter adjustment and production efficiency, thereby improving the overall performance and quality of the subsequent production of magnesia-lime brick.
[0003] The larger particles or agglomerates in the existing raw materials for magnesia-lime bricks are difficult to fully contact and mix with other fine particles during the mixing process, which will lead to uneven mixing. For example, a raw material stirring and mixing device for the production of building bricks and tiles disclosed in the announcement number CN215094592U does not have the function of fully crushing the raw materials. When the mixing device processes uncrushed raw materials, it may take longer to achieve the desired mixing effect, which not only increases the production cycle, but also leads to uneven distribution of internal components in subsequent brick processing, thereby affecting its physical and chemical properties.
[0004] Therefore, it is necessary to invent a mixing device for processing magnesia-calcium brick raw materials that can be evenly mixed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a mixing device for processing magnesia-calcium brick raw materials which can be uniformly mixed, so as to solve the problem of non-uniform mixing in the technology.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mixing device for processing magnesia-calcium brick raw materials that can be evenly mixed, comprising a mixing box and a crushing box, a crushing box is arranged above the mixing box, a feed hopper is fixedly installed on the top of the crushing box, a No. 1 motor is arranged on one side of the crushing box, the output end of the No. 1 motor is connected to a large gear, the output end of the large gear is fixedly connected to a No. 1 crushing roller, small gears are arranged on both sides of the large gear, the output end of the small gear is fixedly connected to a No. 2 crushing roller, a No. 2 motor is arranged at the bottom of the mixing box, the output end of the No. 2 motor is fixedly connected to a No. 1 pulley, a No. 2 pulley is arranged above the No. 1 pulley, a No. 1 gear and a No. 2 gear are arranged on the side wall of the mixing box, a No. 1 agitator is fixedly connected to one side of the No. 1 gear, and a No. 2 agitator is fixedly connected to one side of the No. 2 gear.
[0007] Preferably, two pinion gears are provided, and the two pinion gears are meshingly connected with the large gear, so that the pinion gear and the large gear can drive the No. 1 crushing roller and the No. 2 crushing roller to rotate synchronously in different directions.
[0008] Preferably, the No. 1 crushing roller and the No. 2 crushing roller are arranged inside the crushing box, one end of the No. 1 crushing roller is fixedly connected to the large gear, and the other end of the No. 1 crushing roller is rotatably connected to the inner wall of the crushing box, so that the large gear drives the No. 1 crushing roller to rotate while ensuring its rotation stability inside the crushing box.
[0009] Preferably, there are two No. 2 crushing rollers, and the No. 1 crushing roller is arranged between the two No. 2 crushing rollers. One end of the No. 2 crushing roller is fixedly connected to a pinion gear, and the other end of the No. 2 crushing roller is rotatably connected to the inner wall of the crushing box, so that the pinion gear drives the No. 2 crushing roller to rotate while ensuring its rotation stability inside the crushing box.
[0010] Preferably, a transmission belt is tensioned on the No. 1 pulley and the No. 2 pulley, so that the transmission belt can accurately and efficiently transmit the rotational motion of the No. 1 pulley to the No. 2 pulley, thereby realizing power transmission.
[0011] Preferably, the output end of the No. 2 pulley is fixedly connected to the No. 1 gear, a No. 2 gear is provided on one side of the No. 1 gear, the No. 1 gear and the No. 2 gear are meshingly connected, and the meshingly connected No. 1 gear and No. 2 gear can realize power transmission.
[0012] Preferably, the No. 1 gear and the No. 2 gear are arranged inside the shell, and the shell is installed on the side wall of the mixing box through multiple bolt threads. Arranging the No. 1 gear and the No. 2 gear inside the shell can effectively protect the No. 1 gear and the No. 2 gear from direct influence of the external environment, which helps to extend the service life of the No. 1 gear and the No. 2 gear and reduce wear and failure caused by environmental factors.
[0013] Preferably, a stirrer No. 1 and a stirrer No. 2 are arranged inside the mixing box, and the ends of the stirrers No. 1 and No. 2 are rotatably connected to the inner wall of the mixing box, so that stirrers No. 1 and No. 2 can achieve full mixing effect and efficiency of the raw materials.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] 1. Through the setting of the No. 1 crushing roller and the No. 2 crushing roller, since there are two No. 2 crushing rollers, the three crushing rollers work together to effectively crush the large particles and agglomerates in the raw materials of magnesia-calcium bricks into smaller particles, which helps to increase the specific surface area of the raw materials and improve the mixing effect. The crushed raw material particles are easier to achieve uniform distribution during the mixing process, the contact area between small particles is increased, and the mixing efficiency is improved, thereby ensuring the uniformity of the composition of the magnesia-calcium brick products;
[0016] 2. Through the setting of agitator No. 1 and agitator No. 2, gear No. 1 and gear No. 2 respectively drive agitator No. 1 and agitator No. 2 to rotate synchronously in opposite directions. The synergistic effect of the two agitators can significantly shorten the mixing time of the raw materials, and the rotation in opposite directions can achieve uniform distribution of the raw materials more quickly, reduce time consumption in the mixing process, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the three-dimensional structure of the large gear and the small gear of the utility model;
[0019] Figure 3 This is a schematic diagram of the cutaway three-dimensional structure of the crushing box of the utility model;
[0020] Figure 4 It is a schematic diagram of the cross-sectional three-dimensional structure of the mixing box of the utility model;
[0021] Figure 5 It is a schematic diagram of the explosion three-dimensional structure of the mixing box and the shell of the utility model;
[0022] Figure 6 It is a schematic diagram of the three-dimensional structure of the first agitator and the second agitator of the utility model.
[0023] Description of reference numerals:
[0024] 1. Mixing box; 2. Crushing box; 3. Feed hopper; 4. Motor No. 1; 5. Big gear; 6. Crushing roller No. 1; 7. Small gear; 8. Crushing roller No. 2; 9. Motor No. 2; 10. Pulley No. 1; 11. Pulley No. 2; 12. Transmission belt; 13. Gear No. 1; 14. Gear No. 2; 15. Casing; 16. Agitator No. 1; 17. Agitator No. 2. DETAILED DESCRIPTION
[0025] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0026] The utility model provides Figure 1-6 The mixing equipment shown is a kind of mixing equipment for processing raw materials of magnesia-calcium bricks that can be evenly mixed, comprising a mixing box 1, a crushing box 2 is arranged above the mixing box 1, a feed hopper 3 is fixedly installed on the top of the crushing box 2, a No. 1 motor 4 is arranged on one side of the crushing box 2, the output end of the No. 1 motor 4 is connected to a large gear 5, the output end of the large gear 5 is fixedly connected to a No. 1 crushing roller 6, small gears 7 are arranged on both sides of the large gear 5, and the output end of the small gear 7 is fixedly connected to a No. 2 crushing roller 8, a No. 2 motor 9 is arranged at the bottom of the mixing box 1, the output end of the No. 2 motor 9 is fixedly connected to a No. 1 pulley 10, and a No. 2 pulley 11 is arranged above the No. 1 pulley 10, a No. 1 gear 13 and a No. 2 gear 14 are arranged on the side wall of the mixing box 1, a No. 1 agitator 16 is fixedly connected to one side of the No. 1 gear 13, and a No. 2 agitator 17 is fixedly connected to one side of the No. 2 gear 14.
[0027] There are two small gears 7, and the two small gears 7 are meshed with the large gear 5. The No. 1 crushing roller 6 and the No. 2 crushing roller 8 are arranged inside the crushing box 2, one end of the No. 1 crushing roller 6 is fixedly connected to the large gear 5, and the other end of the No. 1 crushing roller 6 is rotatably connected to the inner wall of the crushing box 2. There are two No. 2 crushing rollers 8, and the No. 1 crushing roller 6 is arranged between the two No. 2 crushing rollers 8, one end of the No. 2 crushing roller 8 is fixedly connected to the small gear 7, and the other end of the No. 2 crushing roller 8 is rotatably connected to the inner wall of the crushing box 2.
[0028] The meshing connection between the small gear 7 and the large gear 5 realizes the transmission of power and the conversion of rotation speed. When the large gear 5 is driven to rotate by the No. 1 motor 4, it will drive the two small gears 7 to rotate synchronously through the meshing action, ensuring the effective transmission of power. The setting of the No. 1 crushing roller 6 and the No. 2 crushing roller 8 constitutes the crushing mechanism in the crushing box 2. The No. 1 crushing roller 6 is located between the two No. 2 crushing rollers 8, forming a multiple crushing effect on the raw materials, ensuring that the raw materials can be crushed evenly and fully, and providing a good foundation for the subsequent mixing process.
[0029] A transmission belt 12 is tensioned on the No. 1 pulley 10 and the No. 2 pulley 11, and a No. 1 gear 13 is fixedly connected to the output end of the No. 2 pulley 11. A No. 2 gear 14 is arranged on one side of the No. 1 gear 13. The No. 1 gear 13 and the No. 2 gear 14 are meshedly connected. The No. 1 gear 13 and the No. 2 gear 14 are arranged inside a shell 15, and the shell 15 is threadedly mounted on the side wall of the mixing box 1 through a plurality of bolts. A No. 1 agitator 16 and a No. 2 agitator 17 are arranged inside the mixing box 1, and the ends of the No. 1 agitators 16 and the No. 2 agitators 17 are rotatably connected to the inner wall of the mixing box 1.
[0030] The No. 1 pulley 10, No. 2 pulley 11 and transmission belt 12 will directly drive the rotation of the No. 1 gear 13, and the rotation of the No. 1 gear 13 drives the No. 2 gear 14 to rotate, thereby the No. 1 gear 13 and the No. 2 gear 14 drive the two No. 1 agitators 16 and No. 2 agitators 17 to move synchronously in the opposite direction, ensuring that the raw materials can be evenly and fully mixed, thereby achieving efficient mixing of the raw materials.
[0031] Working principle of this utility model:
[0032] Refer to the instruction manual Figure 1-3 When using the utility model, firstly, the mixing device is stably placed in a suitable position, and the power supply of the mixing device is connected to the external power supply, so that the mixing device is in a powered-on working state, and then the raw materials to be mixed can be poured into the crushing box 2 through the feed hopper, and the large gear 5 and the small gear 7 can be driven to rotate by starting the No. 1 motor 4, and the large gear 5 and the small gear 7 drive the No. 1 crushing roller 6 and the No. 2 crushing roller 8 to rotate, so that the No. 1 crushing roller 6 and the No. 2 crushing roller 8 work together to effectively crush the large particles and agglomerates in the raw materials of magnesia-calcium bricks into smaller particles;
[0033] Refer to the instruction manual Figure 4-6 When the utility model is used, the crushed raw materials can enter the mixing box 1. The No. 1 pulley 10 can be driven to rotate by starting the No. 2 motor 9, and the No. 2 pulley 11 can be driven to rotate through the transmission belt 12. The No. 2 pulley 11 is connected to the No. 1 gear 13, and the No. 1 gear is meshed with the No. 2 gear 14, thereby driving both to rotate. The No. 1 gear 13 and the No. 2 gear 14 respectively drive the No. 1 agitator 16 and the No. 2 agitator 17 to rotate in the mixing box 1, thereby the No. 1 agitator 16 and the No. 2 agitator 17 perform synchronous reverse motion to mix the internal raw materials, so that the rotation in opposite directions can achieve uniform distribution of the raw materials more quickly, which can significantly shorten the mixing time of the raw materials and effectively improve the mixing rate of the raw materials.
Claims
1. A mixing device for processing magnesia-lime brick raw materials that can be uniformly mixed, comprising a mixing box (1) and a crushing box (2), characterized in that: A crushing box (2) is arranged above the mixing box (1), a feeding hopper (3) is fixedly installed on the top of the crushing box (2), a No. 1 motor (4) is arranged on one side of the crushing box (2), the output end of the No. 1 motor (4) is connected to a large gear (5), the output end of the large gear (5) is fixedly connected to a No. 1 crushing roller (6), small gears (7) are arranged on both sides of the large gear (5), the output end of the small gear (7) is fixedly connected to a No. 2 crushing roller (8), A No. 2 motor (9) is arranged at the bottom of the mixing box (1), the output end of the No. 2 motor (9) is fixedly connected to a No. 1 pulley (10), a No. 2 pulley (11) is arranged above the No. 1 pulley (10), a No. 1 gear (13) and a No. 2 gear (14) are arranged on the side wall of the mixing box (1), a No. 1 agitator (16) is fixedly connected to one side of the No. 1 gear (13), and a No. 2 agitator (17) is fixedly connected to one side of the No. 2 gear (14).
2. The mixing equipment for processing magnesia-lime brick raw materials that can be uniformly mixed according to claim 1 is characterized in that: Two small gears (7) are provided, and the two small gears (7) are meshingly connected with the large gear (5).
3. The mixing equipment for processing magnesia-lime brick raw materials that can be uniformly mixed according to claim 1, characterized in that: The first crushing roller (6) and the second crushing roller (8) are arranged inside the crushing box (2), one end of the first crushing roller (6) is fixedly connected to the large gear (5), and the other end of the first crushing roller (6) is rotatably connected to the inner wall of the crushing box (2).
4. The mixing equipment for processing magnesia-lime brick raw materials that can be uniformly mixed according to claim 3 is characterized in that: There are two No. 2 crushing rollers (8), and the No. 1 crushing roller (6) is arranged between the two No. 2 crushing rollers (8). One end of the No. 2 crushing roller (8) is fixedly connected to the pinion (7), and the other end of the No. 2 crushing roller (8) is rotatably connected to the inner wall of the crushing box (2).
5. The mixing equipment for processing magnesia-lime brick raw materials that can be uniformly mixed according to claim 1, characterized in that: A transmission belt (12) is tensionedly arranged on the first belt pulley (10) and the second belt pulley (11).
6. The mixing equipment for processing magnesia-lime brick raw materials that can be uniformly mixed according to claim 5, characterized in that: The output end of the second pulley (11) is fixedly connected to a first gear (13), a second gear (14) is arranged on one side of the first gear (13), and the first gear (13) and the second gear (14) are meshingly connected.
7. The mixing equipment for processing magnesia-lime brick raw materials that can be uniformly mixed according to claim 6 is characterized by: The first gear (13) and the second gear (14) are arranged inside the housing (15), and the housing (15) is threadably mounted on the side wall of the mixing box (1) via a plurality of bolts.
8. The mixing equipment for processing magnesia-lime brick raw materials that can be uniformly mixed according to claim 7 is characterized in that: A first stirrer (16) and a second stirrer (17) are arranged inside the mixing box (1), and the ends of the first stirrer (16) and the second stirrer (17) are rotatably connected to the inner wall of the mixing box (1).
Citation Information
Patent Citations
Raw material stirring and mixing equipment for building brick and tile production
CN215094592U
Cited By
Brick-making raw material crusher with dredging mechanism
CN224507270U