Water reducing agent reaction kettle
By arranging the stirrer eccentrically in the water reducing agent reactor and using the drive mechanism in the opposite direction to drive the stirring, the problems of slow diffusion of ingredients and low production efficiency caused by vortex in the prior art are solved, and faster diffusion of ingredients and Higher production efficiency.
Patent Information
- Application Number
- CN202420427977.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-03-06
AI Technical Summary
The existing water reducing agent reactor will produce vortex in the middle of the reactor when stirring, resulting in a low diffusion rate of the batch, increasing the stirring time and reducing production efficiency.
A water reducing agent reactor is designed, the axis of the agitator is arranged eccentrically with the axis of the kettle body, and the agitator is driven to rotate through the first driving mechanism and the second driving mechanism. The second driving mechanism is opposite to the rotation direction of the first driving mechanism. To prevent the material from forming vortex.
Through this design, the diffusion rate of the ingredients is significantly improved, reducing the stirring time and improving the production efficiency of the water reducing agent.
Smart Images

Figure CN222427972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reactors, in particular to a water reducing agent reactor. Background Art
[0002] Water reducer is a concrete admixture that can reduce the amount of mixing water while maintaining the slump of concrete. When producing water reducer, the raw materials need to be placed in a reactor for stirring, and some ingredients need to be added to the reactor.
[0003] At present, the water reducing agent reactor adopts a stirring mechanism arranged at the axis of the reactor body. For example, the utility model patent with publication number CN215540236U discloses a concrete water reducing agent production equipment, in which the stirring blade is located in the center of the reactor.
[0004] In the prior art, when the water reducer reactor is stirred, a funnel-shaped vortex is generated at the center of the reactor. The added ingredients flow along the vortex, resulting in a large inertia in the flow direction and cannot be quickly mixed with other materials, thereby increasing the stirring time and reducing the production efficiency of the water reducer. Utility Model Content
[0005] The main purpose of the utility model is to provide a water reducer reactor, aiming to solve the technical problem that the water reducer reactor in the prior art generates a vortex in the middle of the reactor during stirring, causing the ingredients to flow with the vortex, and the diffusion rate of the ingredients is low, thereby increasing the stirring time and reducing the production efficiency of the water reducer.
[0006] To achieve the above-mentioned purpose, the utility model proposes a water reducer reactor, comprising: a reactor body, the reactor body is provided with a reaction chamber and a feed port which are interconnected; an agitator, the agitator is located in the reaction chamber and the axis of the agitator is eccentrically arranged with the axis of the reactor body; a rotating assembly, the rotating assembly comprises a connecting plate, a first driving mechanism, a second driving mechanism and a plurality of connecting rods; wherein the agitator is rotatably connected to the connecting plate; the plurality of connecting rods are parallel to each other, and one end of the connecting rod is rotatably connected to the reactor body, and the other end of the connecting rod is rotatably connected to the connecting plate; the first driving mechanism is used to drive the connecting plate to rotate around the axis of the reactor body; the second driving mechanism is used to drive the agitator to rotate around the axis of the agitator; the first driving mechanism and the second driving mechanism have opposite rotation directions.
[0007] Optionally, the first driving mechanism includes a first motor, a first wheel, a second wheel and a transmission member; the first motor is arranged on the kettle body and is transmission-connected to the first wheel; the second wheel is coaxially connected to one of the connecting rods; and the first wheel and the second wheel are both transmission-connected to the transmission member.
[0008] Optionally, the first motor is located outside the kettle body, and a rotating shaft of the first motor extends into the kettle body and is drivingly connected to the first wheel.
[0009] Optionally, it also includes a protective cover; the second driving mechanism is located inside the protective cover, and one end of the agitator extends into the protective cover and is drivingly connected to the second driving mechanism.
[0010] Optionally, an annular slide rail is provided at the bottom of the kettle body, and the agitator cooperates with the slide rail.
[0011] Optionally, the agitator includes a shaft and a paddle; the shaft is drivingly connected to the second driving mechanism; and the paddle is arranged on the shaft.
[0012] Optionally, there are multiple paddles and they are circumferentially arranged on the shaft body; the paddles are in the shape of long plates and the long sides are perpendicular to the axis of the shaft body.
[0013] Optionally, the blade is in the shape of a spiral blade.
[0014] Optionally, the agitator further comprises a stirring body; the stirring body is arranged on the shaft body, and the stirring body is in the shape of an arc rod as a whole.
[0015] Optionally, the kettle body is provided with a manhole connected to the reaction chamber.
[0016] In the prior art, when the water reducer reactor is stirred, an eddy current will be generated in the middle of the reactor, causing the ingredients to flow with the eddy current, and the diffusion rate of the ingredients is low, thereby increasing the stirring time and reducing the production efficiency of the water reducer. However, using the water reducer reactor of the present application, the first drive mechanism drives the connecting plate to rotate around the axis of the reactor body through the connecting rod, and the agitator rotates around the axis of the reactor body with the connecting plate. At the same time, the second drive mechanism drives the agitator to rotate relative to the connecting plate. Since the second drive mechanism rotates in opposite directions to the first drive mechanism, the agitator can prevent the material from forming an eddy current while stirring the material. At this time, the ingredients are put into the reaction chamber through the feed port, and the diffusion rate of the ingredients is faster, thereby improving the production efficiency of the water reducer. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0018] Figure 1This is a schematic diagram of the structure of the water reducing agent reactor of the utility model embodiment;
[0019] Figure 2 This is a schematic diagram of the structure of the rotating assembly of an embodiment of the utility model;
[0020] Figure 3 This is another structural schematic diagram of the water reducing agent reactor of the utility model embodiment.
[0021] Icons: 10, kettle body; 101, reaction chamber; 102, discharge port; 103, manhole; 110, mounting plate; 120, mounting seat; 130, slide rail; 20, agitator; 210, shaft; 220, paddle; 230, stirring body; 240, reinforcing rib; 310, connecting plate; 320, first driving mechanism; 3210, first motor; 3220, first wheel; 3230, second wheel; 3240, transmission member; 330, second driving mechanism; 340, connecting rod; 40, coupling; 50, protective cover. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0024] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme that satisfies both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0026] A water reducing agent reactor, reference Figure 1 , including: a kettle body 10, the kettle body 10 is provided with a reaction chamber 101 and a discharge port 102 which are interconnected; an agitator 20, the agitator 20 is located in the reaction chamber 101 and the axis of the agitator 20 is eccentrically arranged with the axis of the kettle body 10; a rotating assembly, the rotating assembly includes a connecting plate 310, a first driving mechanism 320, a second driving mechanism 330 and a plurality of connecting rods 340; wherein the agitator 20 is rotatably connected to the connecting plate 310; the plurality of connecting rods 340 are parallel to each other, and one end of the connecting rod 340 is rotatably connected to the kettle body 10, and the other end of the connecting rod 340 is rotatably connected to the connecting plate 310; the first driving mechanism 320 is used to drive the connecting plate 310 to rotate around the axis of the kettle body 10; the second driving mechanism 330 is used to drive the agitator 20 to rotate around the axis of the agitator 20; the first driving mechanism 320 and the second driving mechanism 330 have opposite rotation directions.
[0027] In some embodiments, the technician can deliver the raw materials for producing the water reducer into the reaction chamber 101 through the feed port 102. When the agitator 20 stirs the raw materials of the water reducer, the ingredients can continue to be added into the reaction chamber 101 through the feed port 102. The first driving mechanism 320 is fixed on the kettle body 10, and the first driving mechanism 320 drives the connecting plate 310 to rotate around the axis of the kettle body 10 through the connecting rod 340. Among them, the connecting rod 340 connected to the first driving mechanism 320 is used to drive the connecting plate 310, and the remaining connecting rods 340 are used to support the connecting plate 310. The second driving mechanism 330 is fixed on the connecting plate 310, and the second driving mechanism 330 drives the agitator 20 to rotate relative to the connecting plate 310, and the rotation axis is the axis of the agitator 20. Since the second driving mechanism 330 rotates in opposite directions to the first driving mechanism 320, the agitator 20 can prevent the material from forming vortices while stirring the material. At this time, the ingredients are fed into the reaction chamber 101 through the feed port 102, and the diffusion rate of the ingredients is faster, thereby improving the production efficiency of the water reducer.
[0028] The kettle body 10 may be in the shape of an elliptical tank and placed vertically, and a support frame (not shown in the figure) may be provided on the outside of the kettle body 10, and the support frame is used to place the kettle body 10 on the ground. The kettle body 10 may be provided with a mounting plate 110, and the mounting plate 110 is parallel to the connecting plate 310, the connecting rod 340 and the connecting plate 310 may be located below the mounting plate 110, and the first driving mechanism 320 may be located above the mounting plate 110.
[0029] The feed opening 102 may be disposed above the kettle body 10 . Furthermore, the feed opening 102 is located below the connecting plate 310 , so that the movement of the connecting plate 310 will not hinder the raw materials or ingredients from entering the reaction chamber 101 .
[0030] Each connecting rod 340 is rotatably connected to the mounting plate 110, and the rotation axes at both ends of the connecting rod 340 are parallel to the axis of the kettle body 10. The number of connecting rods 340 can be multiple and parallel to each other, wherein the points where the multiple connecting rods 340 are rotatably connected to the connecting plate 310 are connected end to end to form a regular polygon, and the center of the regular polygon is located on the axis of the agitator 20. In some embodiments, the number of connecting rods 340 can be 3, 4, 5, etc., and the number of connecting rods 340 can be set as needed.
[0031] refer to Figure 1 The first driving mechanism 320 includes a first motor 3210, a first wheel 3220, a second wheel 3230 and a transmission member 3240; the first motor 3210 is arranged on the kettle body 10 and is transmission-connected to the first wheel 3220; the second wheel 3230 is coaxially connected to one of the connecting rods 340; the first wheel 3220 and the second wheel 3230 are both transmission-connected to the transmission member 3240.
[0032] As an optional implementation, refer to Figure 1 The first wheel 3220 and the second wheel 3230 can both be pulleys, and the transmission member 3240 can be a belt. The transmission member 3240 is sleeved on the outside of the first wheel 3220 and the second wheel 3230.
[0033] As another optional implementation, the first wheel 3220 and the second wheel 3230 may both be sprockets, and the transmission member 3240 may be a chain.
[0034] As an optional implementation, refer to Figure 1 The first motor 3210 is located outside the kettle body 10 , and the rotating shaft of the first motor 3210 extends into the kettle body 10 and is drivingly connected to the first wheel 3220 .
[0035] In this embodiment, a mounting seat 120 can be set at the upper end of the kettle body 10, the first motor 3210 is fixed on the mounting seat 120, one end of the rotating shaft of the first wheel 3220 is rotatably connected to the mounting plate 110, and the other end of the rotating shaft of the first wheel 3220 extends out of the kettle body 10 and is rotatably connected to the mounting seat 120, and the rotating shaft of the first motor 3210 and the rotating shaft of the first wheel 3220 are connected via a coupling 40.
[0036] As another optional implementation, the first motor 3210 may also be located in the reaction chamber 101 (not shown in the figure). For example, the first motor 3210 may be fixed above the mounting plate 110 .
[0037] As an optional implementation, refer to Figure 1 , also includes a protective cover 50; the second driving mechanism 330 is located inside the protective cover 50, and one end of the agitator 20 extends into the protective cover 50 and is transmission-connected to the second driving mechanism 330.
[0038] In this embodiment, the second driving mechanism 330 may include a second motor, and the rotating shaft of the second motor is connected to the agitator 20. The protective cover 50 is mainly used to protect the second motor to prevent the water vapor in the material from damaging the second motor.
[0039] It should be noted that the kettle body 10 may be provided with a mounting hole for placing the conductive wire, and the conductive wire connected to the second motor may extend from the mounting hole and then be connected to an external power source.
[0040] As an optional implementation, refer to Figure 1 The bottom of the kettle body 10 is provided with an annular slide rail 130, and the agitator 20 cooperates with the slide rail 130. When the connecting plate 310 drives the agitator 20 to rotate around the axis of the kettle body 10, the agitator 20 moves along the slide rail 130. At this time, the second driving mechanism 330 drives the agitator 20 to rotate relative to the connecting plate 310, and the lower end of the agitator 20 rotates in the slide rail 130. The lower end of the agitator 20 can be spherical and is used to abut the slide rail 130. The slide rail 130 supports the agitator 20 and the structure connected to the agitator 20, so as to prevent the connecting plate 310 from being separated from the connecting rod 340 due to the gravity of the second driving mechanism 330 and the agitator 20.
[0041] The agitator 20 includes a shaft body 210 and a paddle 220 ; the shaft body 210 is transmission-connected to the second driving mechanism 330 ; and the paddle 220 is disposed on the shaft body 210 .
[0042] As an optional implementation, refer to Figure 1, the number of paddles 220 is multiple and circumferentially arranged on the shaft body 210; the paddles 220 are in the shape of long plates and the long sides are perpendicular to the axis of the shaft body 210. In this embodiment, one end of each paddle 220 is connected to the shaft body 210, and the other end of each paddle 220 is a free end. This paddle 220 structure makes the paddle 220 weaker in strength. Therefore, the structure of multiple paddles 220 is suitable for scenes where the material viscosity is low and the shaft body 210 of the agitator 20 rotates at a high speed.
[0043] As an optional implementation, refer to Figure 3 The blade 220 is in the shape of a spiral blade. In this embodiment, the blade 220 has more connection points with the shaft 210, and the strength of the spiral blade 220 is also greater. Therefore, the blade 220 of this embodiment can be used in scenes where the material has high viscosity and the shaft 210 of the agitator 20 rotates slowly.
[0044] As an optional implementation, refer to Figure 3 The agitator 20 further includes an agitator 230; the agitator 230 is disposed on the shaft 210, and the agitator 230 is in the shape of an arc rod as a whole. In this embodiment, the agitator 230 can be used in combination with the paddle 220 in the shape of a spiral sheet. In the reaction chamber 101, the material will be deposited to the bottom of the kettle body 10 due to gravity, so that the viscosity of the material at the bottom of the reaction chamber 101 is greater than the viscosity of the material at the top. The rod shape of the agitator 230 makes the agitator 230 have a certain strength, so that the agitator 230 can rotate in a relatively viscous fluid environment.
[0045] The stirring body 230 can be arc-shaped, and the shape of the stirring body 230 can be similar to the internal contour of the kettle body 10. The stirring body 230 can be close to the inner wall of the reaction chamber 101 to prevent the material with high viscosity from sticking to the inner wall of the kettle body 10. The inner wall of the kettle body 10 usually has a heating function, and the material sticking to the inner wall of the kettle body 10 may be coked. Therefore, the stirring body 230 can prevent the material from coking.
[0046] A reinforcing rib 240 may be provided between the stirring body 230 and the shaft body 210 to further improve the strength of the stirring body 230 .
[0047] As an optional implementation, refer to Figure 1 The kettle body 10 is provided with a manhole 103 connected to the reaction chamber 101. The manhole 103 can be located on the side of the axis of the kettle body 10, and the technician can enter the reaction chamber 101 through the manhole 103 and perform operations such as maintenance on the structure inside the kettle body 10.
[0048] The above description is only an optional embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A water reducing agent reactor, characterized in that: include: A kettle body, wherein the kettle body is provided with a reaction chamber and a feeding port which are interconnected; A stirrer, wherein the stirrer is located in the reaction chamber and the axis of the stirrer is eccentrically arranged with the axis of the kettle body; A rotating assembly, the rotating assembly comprising a connecting plate, a first driving mechanism, a second driving mechanism and a plurality of connecting rods; wherein the agitator is rotationally connected to the connecting plate; the plurality of connecting rods are parallel to each other, and one end of the connecting rod is rotationally connected to the kettle body, and the other end of the connecting rod is rotationally connected to the connecting plate; the first driving mechanism is used to drive the connecting plate to rotate around the axis of the kettle body; the second driving mechanism is used to drive the agitator to rotate around the axis of the agitator; the first driving mechanism and the second driving mechanism have opposite rotation directions.
2. The water reducing agent reactor according to claim 1, characterized in that: The first driving mechanism includes a first motor, a first wheel, a second wheel and a transmission member; the first motor is arranged on the kettle body and is transmission-connected to the first wheel; the second wheel is coaxially connected to one of the connecting rods; the first wheel and the second wheel are both transmission-connected to the transmission member.
3. The water reducing agent reactor according to claim 2, characterized in that: The first motor is located outside the kettle body, and the rotating shaft of the first motor extends into the kettle body and is drivingly connected to the first wheel.
4. The water reducing agent reactor according to claim 1, characterized in that: It also includes a protective cover; the second driving mechanism is located inside the protective cover, and one end of the agitator extends into the protective cover and is transmission-connected to the second driving mechanism.
5. The water reducing agent reactor according to claim 1 or 4, characterized in that: The bottom of the kettle body is provided with an annular slide rail, and the stirrer cooperates with the slide rail.
6. The water reducing agent reactor according to claim 1, characterized in that: The agitator comprises a shaft and a paddle; the shaft is drivingly connected to the second driving mechanism; and the paddle is arranged on the shaft.
7. The water reducing agent reactor according to claim 6, characterized in that: The paddle blades are multiple in number and are circumferentially arranged on the shaft body; the paddle blades are in the shape of long plates and the long sides are perpendicular to the axis of the shaft body.
8. The water reducing agent reactor according to claim 6, characterized in that: The blade is in the shape of a spiral blade.
9. The water reducing agent reactor according to claim 8, characterized in that: The stirrer also includes a stirring body; the stirring body is arranged on the shaft body, and the stirring body is in the shape of an arc rod as a whole.
10. The water reducing agent reactor according to claim 1, characterized in that: The kettle body is provided with a manhole communicating with the reaction chamber.
Citation Information
Patent Citations
Concrete water reducing agent production equipment
CN215540236U
Cited By
High-efficiency polymerization reaction kettle for producing water reducing agent
CN224388761U