Underground roadway paint spraying device
By designing the downhole tunnel painting device and using the air pressure painting technology, the problems of low paint efficiency and major safety hazards of downhole tunnel pipeline pipelines have been solved, efficient and safe painting operations have been achieved, and labor costs have been reduced.
Patent Information
- Application Number
- CN202420325699.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The pipelines in the underground tunnel are prone to paint loss and rust during use, resulting in production hazards and aesthetic impacts. At the same time, the paint brushing method of the existing technology is low efficiency, high labor cost, and poor lighting effect of blind spots. There are safety hazards in climbing operations.
A downhole tunnel painting device was designed, using paint storage tanks, air intake components and paint components, and through air pressure painting technology, efficient painting of pipelines or walls in the tunnel is achieved, avoiding the use of power supplies, reducing labor costs and safety. risk.
The efficiency and effect of painting operations are improved, the risks of painting operations are avoided, the labor costs of tunnel lighting work are reduced, and the problem of poor lighting effect is solved.
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Figure CN222428282U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal mine construction, in particular to an underground tunnel paint spraying device. Background Art
[0002] In coal mining, drainage, compressed air and other operations in underground tunnels require the installation of a large number of pipes. As time goes by, the pipes will have problems such as paint loss and rust, which not only poses a hidden danger to production, but also affects the appearance of the tunnels. Therefore, it is often necessary to paint the pipes.
[0003] Due to the limitations of underground working conditions, the power supply is a non-explosion-proof device. In related technologies, the lighting work is carried out by using roller paint and spraying cans. This not only has high labor costs and low promotion efficiency, but also has poor lighting effects in some blind spots. There are also risks in overhead pipeline climbing operations. Utility Model Content
[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0005] To this end, an embodiment of the utility model proposes an underground tunnel painting device, which solves the problems of poor lighting effect in tunnel blind corners and safety hazards in high-altitude operations, achieving the purpose of safe operation, reducing manpower and improving efficiency.
[0006] The underground tunnel paint spraying device of the utility model embodiment includes: a paint storage tank, an air intake assembly and a paint spraying assembly. The paint storage tank has a U-shaped cavity, and the U-shaped cavity includes a first vertical section, a second vertical section and an arc-shaped connecting section. The lower end of the first vertical section is connected with the lower end of the second vertical section via the arc-shaped connecting section. The paint storage tank is provided with an air intake hole connected with the upper end of the first vertical section and a paint outlet hole connected with the upper end of the second vertical section. The air intake assembly has an air intake end and an air delivery end. The air intake end is connected to a compressed air pipe in the tunnel, and the air delivery end is connected to the air intake hole. The input end of the paint spraying assembly is connected to the paint outlet hole, and the paint spraying assembly has a nozzle for spraying paint.
[0007] The underground tunnel painting device of the utility model embodiment does not require power supply and uses air pressure to spray paint on the pipes or walls in the tunnel, thereby improving the efficiency and effect of the painting operation, avoiding the risk of high-altitude painting operations, and reducing the labor cost of tunnel lighting work.
[0008] In some embodiments, a paint drain hole is provided at the bottom of the paint spray tank, and the paint drain hole is connected to the arc-shaped connecting section.
[0009] In some embodiments, the paint storage tank includes a base, a tank barrel, a U-shaped tube and a cover, the lower end of the tank barrel is connected to the base, the U-shaped tube is arranged in the tank barrel, the cover is arranged at the upper end of the tank barrel, and the air inlet and the paint outlet are both arranged on the cover.
[0010] In some embodiments, the paint storage tank further includes a connecting plate, the outer peripheral wall of the connecting plate is connected to the inner peripheral wall of the tank barrel, the connecting plate is located above the arc-shaped connecting section, and two mounting holes for mounting the U-shaped tube are provided on the connecting plate.
[0011] In some embodiments, an air inlet joint is provided at the air inlet hole, and a paint outlet joint is provided at the paint outlet hole, and the air inlet joint and the paint outlet joint are respectively connected to the U-shaped tube.
[0012] In some embodiments, the cross-sectional areas of the air inlet connector and the paint outlet connector gradually increase from top to bottom.
[0013] In some embodiments, the air intake assembly includes a flange joint, a first quick joint, and an air supply pipe connecting the flange joint and the first quick joint, the flange joint is connected to the compressed air pipe in the alley, and the first quick joint is connected to the air intake joint.
[0014] In some embodiments, the air intake assembly further includes an air pressure valve disposed on the air supply pipeline.
[0015] In some embodiments, the paint spraying assembly includes a second quick connector, a spray head, and a paint spraying pipeline connecting the second quick connector and the spray head, and the second quick connector is connected to the paint outlet connector.
[0016] In some embodiments, the paint spraying assembly further includes a regulating valve disposed on the paint spraying pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The utility model is a schematic structural diagram of a paint spraying tank of an underground tunnel paint spraying device according to an embodiment of the utility model.
[0018] Figure 2 It is a structural schematic diagram of a base of an underground tunnel paint spraying device according to an embodiment of the utility model.
[0019] Figure 3 It is a cross-sectional view of a paint spraying tank of an underground tunnel paint spraying device according to an embodiment of the utility model.
[0020] Figure 4 It is a structural schematic diagram of the air intake assembly of the underground tunnel paint spraying device of the embodiment of the utility model.
[0021] Figure 5It is a structural schematic diagram of a paint spraying assembly of an underground tunnel paint spraying device according to an embodiment of the utility model.
[0022] Reference numerals:
[0023] Paint spray tank 1, base 11, tank tube 12, U-shaped tube 13, cover 14, connecting plate 15, air inlet connector 16, paint outlet connector 17,
[0024] Air inlet 101, paint outlet 102, paint discharge 103,
[0025] Air intake assembly 2, flange joint 21, first quick joint 22, air supply pipeline 23, air pressure valve 24,
[0026] Paint spraying assembly 3, second quick connector 31, spray head 32, paint spraying pipeline 33, regulating valve 34. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but cannot be understood as limiting the present invention.
[0028] The underground tunnel painting device of the utility model embodiment is described below in conjunction with the accompanying drawings.
[0029] like Figures 1 to 5 As shown, the underground tunnel paint spraying device of the embodiment of the utility model includes: a paint spraying tank 1, an air intake component 2 and a paint spraying component 3.
[0030] Among them, Figure 3 As shown, the paint tank 1 has a U-shaped cavity arranged in the up-down direction. The U-shaped cavity includes a first vertical section, a second vertical section and an arc-shaped connecting section, and the lower end of the first vertical section is connected to the lower end of the second vertical section through the arc-shaped connecting section. The upper part of the paint tank 1 is provided with an air inlet 101 and a paint outlet 102, the air inlet 101 is connected to the upper end of the first vertical section, and the paint outlet 102 is connected to the upper end of the second vertical section.
[0031] like Figure 4 As shown, the air intake component 2 has an air intake end and an air delivery end. The air intake end is connected to the compressed air pipe in the alley, and the air delivery end is connected to the air intake hole 101, so as to inflate the paint storage tank 1. No power source is needed, and the paint in the U-shaped cavity of the paint storage tank 1 is discharged through the paint outlet hole 102 by air pressure.
[0032] like Figure 5 As shown, the input end of the paint spraying assembly 3 is connected to the paint outlet hole 102, and the paint spraying assembly 3 has a nozzle for spraying paint, so that the paint in the paint spraying tank 1 is sprayed out through the nozzle, thereby spraying paint on the pipeline or wall in the lane.
[0033] Therefore, the underground tunnel painting device of the embodiment of the utility model does not require power supply and uses air pressure to spray paint on the pipes or walls in the tunnel, thereby improving the efficiency and effect of the painting operation, avoiding the risks of high-altitude painting operations, and reducing the labor cost of tunnel lighting work.
[0034] In some embodiments, Figure 3 As shown, a paint discharge hole 103 is provided at the bottom of the paint spray tank 1, and the paint discharge hole 103 is connected to the arc-shaped connecting section.
[0035] It is understandable that in order to facilitate the cleaning of the paint tank 1, a paint drain hole 103 is opened at the bottom of the paint tank 1 so that after the painting operation is completed, the paint in the paint tank 1 can be discharged through the paint drain hole 103, which is more convenient than turning over the paint tank 1 and pouring out the paint.
[0036] For example, after the painting operation is completed, the air inlet end of the air inlet component 2 and the compressed air pipe in the tunnel are removed, and then the air pressure in the paint tank 1 is released through the air inlet end of the air inlet component 2, and finally the paint in the paint tank 1 is unloaded through the paint discharge hole 103.
[0037] Specifically, Figure 3 As shown, the arc-shaped opening of the arc-shaped connecting section faces upward, and the connection between the paint discharge hole 103 and the arc-shaped connecting section is located at the bottom end of the arc-shaped connecting section, thereby improving the discharge effect.
[0038] In some embodiments, Figures 1 to 3 As shown, the paint storage tank 1 includes a base 11 , a tank barrel 12 , a U-shaped tube 13 and a cover 14 .
[0039] Among them, Figure 2 As shown, the base 11 includes a circular bottom plate and a plurality of legs arranged on the lower end surface of the bottom plate, the plurality of legs are spaced apart along the circumference of the bottom plate, a circular groove is provided on the upper end surface of the bottom plate, and the lower end of the can 12 is clamped in the groove of the base 11.
[0040] The U-shaped tube 13 is arranged in the tank tube 12, and the U-shaped tube 13 includes a first vertical tube, an arc-shaped connecting tube and a second vertical tube connected in sequence. The inner cavity of the first vertical tube is the first vertical section of the U-shaped cavity, the inner cavity of the second vertical tube is the second vertical section of the U-shaped cavity, and the inner cavity of the arc-shaped connecting tube is the arc-shaped connecting section of the U-shaped cavity.
[0041] The cover 14 is circular and matches the can 12. The cover 14 is arranged at the upper end of the can 12. The cover 14 and the base 11 together seal the can 12, thereby improving the safety of the paint storage tank 1. The air inlet 101 and the paint outlet 102 are both arranged on the cover 14, and the air inlet 101 and the paint outlet 102 are spaced apart along the radial direction of the cover 14.
[0042] Furthermore, if Figure 3 As shown, the paint storage tank 1 also includes a connecting plate 15. The outer peripheral wall of the connecting plate 15 is tightly connected to the inner peripheral wall of the tank barrel 12. The connecting plate 15 is located above the arc-shaped connecting section, and the connecting plate 15 is provided with two mounting holes for mounting the U-shaped tube 13. That is, the connecting plate 15 is provided with mounting holes corresponding to the first vertical tube and the second vertical tube of the U-shaped tube 13, so that the first vertical tube and the second vertical tube respectively pass through the two mounting holes, and the tube body is stuck in the hole, thereby improving the stability of the assembly of the U-shaped tube 13 and avoiding shaking.
[0043] In some embodiments, Figure 1 and Figure 3 As shown, an air inlet connector 16 is provided at the air inlet hole 101, and a paint outlet connector 17 is provided at the paint outlet hole 102. The air inlet connector 16 and the paint outlet connector 17 are respectively connected to the U-shaped tube 13, so that the paint storage tank 1 can be connected to the air inlet component 2 and the paint spray component 3.
[0044] Alternatively, if Figure 3 As shown, the cross-sectional areas of the air inlet connector 16 and the paint outlet connector 17 gradually increase from top to bottom, so as to facilitate connection while ensuring the storage space of the paint tank 1 .
[0045] In some embodiments, Figure 4 As shown, the air intake assembly 2 includes a flange joint 21, a first quick joint 22 and an air supply pipeline 23 connecting the flange joint 21 and the first quick joint 22. The flange joint 21 is connected to the compressed air pipe in the tunnel, and the first quick joint 22 is connected to the air intake joint 16.
[0046] It can be understood that the flange joint 21 is used to connect the underground tunnel paint spraying device of the embodiment of the utility model with the pressure air duct in the tunnel, the first quick connector 22 is used to connect the air intake assembly 2 with the paint storage tank 1, and the air supply pipeline 23 is used to transport high-pressure gas in the tunnel.
[0047] Optionally, the flange joint 21 is a DN50 flange joint, the first quick joint 22 is a Φ8 mm quick joint, and the pipeline connecting the flange joint 21 and the first quick joint 22 is a high-pressure hose.
[0048] Furthermore, if Figure 5 As shown, the air intake assembly 2 further includes an air pressure valve 24 disposed on the air supply pipeline 23. The air pressure valve 24 is a pneumatic valve and is used to control the delivery of high-pressure gas.
[0049] In some embodiments, Figure 5 As shown, the paint spraying assembly 3 includes a second quick connector 31 , a spray head 32 , and a paint spraying pipeline 33 connecting the second quick connector 31 and the spray head 32 . The second quick connector 31 is connected to the paint outlet connector 17 .
[0050] It can be understood that the second quick connector 31 is used to connect the paint spray assembly 3 with the paint spray tank 1, the paint spray pipeline 33 is used to transport the paint in the paint spray tank 1, and the nozzle 32 is used to make the sprayed paint mist-like, so that the paint can be evenly sprayed onto the surface of the pipeline or the wall through the nozzle 32 at one time.
[0051] Furthermore, if Figure 5 As shown, the paint spraying assembly 3 also includes a regulating valve 34 arranged on the paint spraying pipeline 33, and the regulating valve 34 is used to control the delivery of the paint. In addition, the air pressure valve 24 and the regulating valve 34 are used together to adjust the air pressure according to the actual working conditions to control the spraying distance.
[0052] The underground tunnel paint spraying device of the utility model embodiment is specifically implemented as follows:
[0053] S1, after mixing a proper amount of paint and corresponding solvent, use a funnel to load them into the U-shaped cavity of the paint spray tank 1 through the paint outlet hole 102.
[0054] S2, connect the first quick connector 22 to the air inlet connector 16 on the paint tank 1, connect the flange connector 21 to the compressed air pipe in the lane, and connect the second quick connector 31 to the paint outlet connector 17 on the paint tank 1.
[0055] S3, open the compressed air valve 24 to allow high-pressure gas to enter the paint storage tank 1, open the regulating valve 34 to allow the paint in the paint storage tank 1 to be sprayed onto the pipeline or wall to be painted through the spray head 32.
[0056] S4, if it is necessary to temporarily stop the painting process or after the painting operation is completed, first close the compressed air valve 24 and then close the regulating valve 34.
[0057] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0058] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0059] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0060] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0061] In the present utility model, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the described specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0062] Although the above embodiments have been shown and described, it is to be understood that the above embodiments are illustrative and cannot be construed as limitations on the present invention. Changes, modifications, substitutions and variations of the above embodiments by those of ordinary skill in the art are all within the scope of protection of the present invention.
Claims
1. An underground tunnel painting device, characterized in that: include: A paint storage tank, wherein the paint storage tank has a U-shaped cavity therein, the U-shaped cavity includes a first vertical section, a second vertical section and an arc-shaped connecting section, the lower end of the first vertical section is connected to the lower end of the second vertical section via the arc-shaped connecting section, and the paint storage tank is provided with an air inlet connected to the upper end of the first vertical section and a paint outlet connected to the upper end of the second vertical section; An air intake assembly, the air intake assembly having an air intake end and an air delivery end, the air intake end being connected to the compressed air pipe in the laneway, and the air delivery end being connected to the air intake hole; A paint spraying assembly, wherein the input end of the paint spraying assembly is connected to the paint outlet hole, and the paint spraying assembly has a nozzle for spraying paint.
2. The underground tunnel painting device according to claim 1 is characterized in that: A paint discharge hole is provided at the bottom of the paint spray tank, and the paint discharge hole is communicated with the arc-shaped connecting section.
3. The underground tunnel painting device according to claim 1, characterized in that: The paint spray storage tank includes a base, a tank barrel, a U-shaped tube and a cover, the lower end of the tank barrel is connected to the base, the U-shaped tube is arranged in the tank barrel, the cover is arranged at the upper end of the tank barrel, and the air inlet and the paint outlet are both arranged on the cover.
4. The underground tunnel painting device according to claim 3 is characterized in that: The paint storage tank also includes a connecting plate, the outer peripheral wall of the connecting plate is connected to the inner peripheral wall of the tank barrel, the connecting plate is located above the arc-shaped connecting section, and two mounting holes for mounting the U-shaped tube are provided on the connecting plate.
5. The underground tunnel painting device according to claim 3, characterized in that: An air inlet joint is provided at the air inlet hole, and a paint outlet joint is provided at the paint outlet hole. The air inlet joint and the paint outlet joint are respectively connected to the U-shaped tube.
6. The underground tunnel painting device according to claim 5, characterized in that: The cross-sectional areas of the air inlet joint and the paint outlet joint both gradually increase from top to bottom.
7. The underground tunnel painting device according to claim 5, characterized in that: The air intake assembly includes a flange joint, a first quick joint, and an air supply pipeline connecting the flange joint and the first quick joint. The flange joint is connected to the compressed air pipe in the lane, and the first quick joint is connected to the air intake joint.
8. The underground tunnel painting device according to claim 7, characterized in that: The air intake assembly also includes an air pressure valve arranged on the air supply pipeline.
9. The underground tunnel painting device according to claim 5, characterized in that: The paint spraying assembly comprises a second quick connector, a spray head and a paint spraying pipeline connecting the second quick connector and the spray head, and the second quick connector is connected to the paint outlet connector.
10. The underground tunnel painting device according to claim 9, characterized in that: The paint spraying assembly also includes a regulating valve arranged on the paint spraying pipeline.