Magnetic fixed type adjustable centering instrument suitable for guide centering adjustment

By designing a magnetic fixed adjustable centering instrument with simple structure and reliable work, the problem of difficulty in achieving high accuracy of centering adjustment between the guide and the roller ring ring slot hole is solved, and the intuitiveness and quantification of the guide centering inspection is realized. Improves the accuracy of navigation installation and product quality.

CN222428902UActive Publication Date: 2025-02-07WUKUN STEEL
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Patent Information

Application Number
CN202420883450.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2025-02-07
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

In steel rolling production, it is difficult to achieve high precision for centering adjustment of guide and roller ring slot holes. The existing methods are not intuitive and easily lead to misjudgment, affecting product quality and smooth production.

Method used

A magnetic fixed adjustable centering instrument with simple structure, reliable work and easy operation is designed, including an annular base, adjustable base plate, display disk, adjustment bolts and leveling instruments. The guide centering is achieved through magnetic adsorption and multi-directional adjustment. Accurate adjustments.

Benefits of technology

It realizes the intuitiveness and quantification of the guide center inspection, improves the navigation installation accuracy, and ensures product quality and production stability.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222428902U_ABST
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Abstract

The utility model discloses a magnetic fixed type adjustable centering instrument suitable for guide centering adjustment, which comprises an annular base, an adjustable bottom plate, a display panel, a front-back adjusting bolt, an up-down adjusting bolt, a horizontal adjusting bolt, a gradienter, a light source and a switch, the annular base is arranged at the left end of the adjustable bottom plate, and the display panel is arranged at the right end of the adjustable bottom plate; a magnetic body is arranged on the annular base; a front-back adjusting bolt is arranged on the adjustable bottom plate in the horizontal direction, an up-down adjusting bolt is arranged on the top, and a horizontal adjusting bolt is arranged on the right end face; a gradienter is arranged in the middle of the top of the display panel; a light source and a switch are arranged at the right end of the top of the display panel; and scale marks are arranged on the display panel. According to the utility model, the fixation is convenient and fast, the guide centering inspection is visual and quantitative, and the guide installation precision is high; the device can be used for inspection of inlet guides and outlet guides. The guide centering device is simple in structure, reliable in work, easy and convenient to operate and suitable for guide centering adjustment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metallurgical equipment, and further belongs to the technical field of steel rolling equipment, and specifically relates to a magnetic fixed adjustable centering instrument which is simple in structure, reliable in operation, and easy to operate and is suitable for centering adjustment of guides and guards. Background Art

[0002] The guide refers to the device installed before and after the slot of the roller ring (roller) to guide and support the rolled piece to enter the rolling mill smoothly and be rolled out during the rolling process of the steel section. The function of the guide device is to correctly guide the rolled piece into the slot of the roller ring (roller); to ensure that the rolled piece is stably deformed in the slot and obtains the required geometric shape and size; to smoothly guide the rolled piece out of the slot to prevent it from wrapping around the roller; to control or force the rolled piece to twist or bend and deform, and move in a certain direction. The alignment accuracy of the guide and the roller ring slot directly affects the quality of the product and the smooth progress of production.

[0003] In the steel rolling production, the finishing mill of the high-speed production line is relatively compact and the distance between the frames is small. After the inlet and outlet guides are installed, the gap between the frames and the guides is only about 120mm. The alignment of the guide and the roller ring slot cannot be directly observed with the naked eye. At present, most of them use the alignment of the guide base and the roller ring slot, or observe the alignment of the guide and the slot through a mirror. These two ways of checking the alignment have limitations. First, although the guide base is adjusted, each guide has different processing errors, wear, and installation pressures. It is often the case that the base is correct but the guide is not correct; second, there will be deviations in the viewing angle when observing with a mirror. The installation accuracy of the guide is high, especially the even-numbered frames have very high requirements for the alignment of the imported guide. The above-mentioned guide alignment adjustment method is not intuitive and cannot be quantified during inspection, which is easy to lead to misjudgment and production accidents. For this reason, the key to solving this problem is to research and develop a magnetic fixed adjustable alignment instrument suitable for guide alignment adjustment with simple structure, reliable operation, and easy operation. Utility Model Content

[0004] The utility model aims to provide a magnetic fixed adjustable centering instrument which has simple structure, reliable operation and convenient operation and is suitable for centering adjustment of guides and guards.

[0005] The purpose of the utility model is achieved in this way, including an annular base, an adjustable base, a display panel, front and rear adjustment bolts, up and down adjustment bolts, horizontal adjustment bolts, a spirit level, a light source and a switch, the left end of the adjustable base is provided with an annular base, and the right end is provided with a display panel; a magnetic body is provided on the annular base; the front and rear adjustment bolts are provided in the horizontal direction of the adjustable base; the top of the adjustable base is provided with up and down adjustment bolts; the right end surface of the adjustable base is provided with a horizontal adjustment bolt; the spirit level is provided at the middle position of the top of the display panel; the light source and the switch are provided at the top right end of the display panel; and scale lines are provided on the display panel.

[0006] The utility model is composed of an annular base, an adjustable bottom plate, a display panel, front and rear adjustment bolts, up and down adjustment bolts, horizontal adjustment bolts, a level, a light source and a switch; the annular base is a magnetic body and can be conveniently adsorbed on the inlet and outlet guide end faces of the rolling mill; the adjustable bottom plate is provided with front and rear adjustment bolts, up and down adjustment bolts and horizontal adjustment bolts, which can quickly adjust the position of the display panel, the position of the adjustable bottom plate and the horizontality of the adjustable bottom plate and the display panel.

[0007] In steel rolling production, the inlet guides of even-numbered racks are mainly checked, while the roller ring is fixed and used as a reference. The magnetic fixed adjustable centering instrument is adsorbed on the end face of the outlet guide of the previous rack. By adjusting the adjusting bolts on the adjustable bottom plate (the adjustment amount is 0-5mm), the center with the center of the roller ring slot hole is adjusted, and the reference line is fixed. Then the inlet guide is adjusted; after the guide is installed, there will be insufficient light due to the small gap between the roller ring and the guide. Adding a light source can solve this problem and also solve the problem of night use.

[0008] Use this alignment tool to adjust the guide. The specific steps are as follows:

[0009] 1. Attach the annular base of the centering instrument to the end face of the exit guide of the previous rack and turn on the light source switch.

[0010] 2. Initially adjust the centering instrument to the center of the roller ring groove of the next rack.

[0011] 3. Observe whether the level indicator on the centering instrument is level. If it is not level, adjust the three bolts on the adjustable base plate to make the centering instrument level.

[0012] 4. After the centering instrument is level, check whether the centering instrument and the roller ring slot are aligned. If not, fine-tune the upper and lower adjustment bolts and horizontal adjustment bolts on the adjustable base plate to align the centering instrument with the slot, and then check whether the inlet guide wheel is aligned with the center of the slot.

[0013] 5. There is a deviation between the guide wheel and the center of the slot hole, which can be read from the centering instrument and the guide can be adjusted according to the deviation until the deviation reaches ≤0.20mm (display value ≤1.0mm).

[0014] The utility model is convenient and quick to fix, and can be intuitive and quantitative when checking the centering of the guide and guard, and has high installation accuracy of the guide and guard; it can be used for checking both the inlet guide and guard and the outlet guide and guard.

[0015] The utility model has the advantages of simple structure, reliable operation and convenient operation and is suitable for centering adjustment of guides and guards. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 for Figure 1 Right side schematic view;

[0018] Figure 3 This is a schematic diagram of the working state of the utility model (the state when the guide begins to adjust);

[0019] Figure 4 This is a schematic diagram of the working state of the utility model (the state after the guide has been adjusted).

[0020] In the figure: 1-annular base, 2-adjustable bottom plate, 3-display panel, 4-front and rear adjustment bolts, 5-up and down adjustment bolts, 6-horizontal adjustment bolts, 7-level gauge, 8-light source and switch, 9-exit guide end face. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with the accompanying drawings, but the present invention is not limited in any way. Any changes made based on the teachings of the present invention fall within the protection scope of the present invention.

[0022] like Figures 1 to 4 As shown, the utility model includes an annular base 1, an adjustable base plate 2, a display panel 3, front and rear adjustment bolts 4, up and down adjustment bolts 5, horizontal adjustment bolts 6, a spirit level 7, a light source and a switch 8. The left end of the adjustable base plate 2 is provided with the annular base 1, and the right end is provided with the display panel 3; a magnetic body is provided on the annular base 1; the front and rear adjustment bolts 4 are provided in the horizontal direction of the adjustable base plate 2; the top of the adjustable base plate 2 is provided with the up and down adjustment bolts 5; the right end surface of the adjustable base plate 2 is provided with the horizontal adjustment bolt 6; the spirit level 7 is provided at the middle position of the top of the display panel 3; the light source and the switch 8 are provided at the top right end of the display panel 3; and scale lines are provided on the display panel 3.

[0023] The annular base 1 is provided with a magnetic ring with a boss.

[0024] The magnetic ring on the annular base 1 is matched and connected with the adjustable bottom plate 2 .

[0025] The adjustable bottom plate 2 is annular and made of Q235-B steel plate.

[0026] The end surface and side surface of the adjustable bottom plate 2 are provided with a plurality of internal thread holes.

[0027] The display plate 3 is made of glass and is provided with a cross scale line with a scale accuracy of 0.5 mm.

[0028] The front and rear adjustment bolts 4 are made of stainless steel and are used to fine-tune the position of the display panel, with an adjustment amount of 0 to 5 mm.

[0029] The upper and lower adjustment bolts 5 are made of stainless steel and are used to fine-tune the position of the bottom plate, with an adjustment amount of 0 to 5 mm.

[0030] The horizontal adjustment bolt 6 is made of stainless steel and is used to fine-tune the horizontality of the base plate and the display panel, with an adjustment amount of 0 to 5 mm.

[0031] The working principle and working process of this utility model:

[0032] The utility model is composed of an annular base 1, an adjustable bottom plate 2, a display panel 3, front and rear adjustment bolts 4, up and down adjustment bolts 5, horizontal adjustment bolts 6, a spirit level 7, a light source and a switch 8; the annular base 1 is a magnetic body and can be conveniently adsorbed on the end faces of the guide guards at the inlet and outlet of the rolling mill; the adjustable bottom plate 2 is provided with front and rear adjustment bolts 4, up and down adjustment bolts 5, and horizontal adjustment bolts 6, which can quickly adjust the position of the display panel 3, the position of the adjustable bottom plate 2 and the horizontality of the adjustable bottom plate 2 and the display panel 3.

[0033] In steel rolling production, the inlet guides of even-numbered racks are mainly inspected, while the roller rings are fixed and unchanged. As a reference, the magnetic fixed adjustable centering instrument is adsorbed on the outlet guide end face 9 of the upper rack. By adjusting the adjusting bolts on the adjustable bottom plate 2 (the adjustment amount is 0-5mm), the centering with the center of the roller ring slot hole is adjusted, and the reference line is fixed. Then the inlet guide is adjusted. After the guide is installed, insufficient light will occur due to the small gap between the roller ring and the guide. Adding a light source can solve this problem and also solve the problem of night use.

[0034] The working process is as follows:

[0035] 1. Attach the annular base 1 of the centering instrument to the end face 9 of the upper exit guide and turn on the light source switch.

[0036] 2. Initially adjust the centering instrument to the center of the roller ring groove of the next rack.

[0037] 3. Observe whether the level indicator on the centering instrument is level. If it is not level, adjust the three level adjustment bolts 6 on the adjustable base plate 2 to make the centering instrument level.

[0038] 4. After the centering instrument is level, check whether the centering instrument and the roller ring slot are aligned. If not, fine-tune the front and rear adjustment bolts 4 and the upper and lower adjustment bolts 5 on the adjustable base plate 2 to align the centering instrument with the slot, and then check whether the inlet guide wheel is aligned with the center of the slot.

[0039] 5. There is a deviation between the guide wheel and the center of the slot hole, which can be read from the centering instrument and the guide can be adjusted according to the deviation until the deviation reaches ≤0.20mm (the value on display disk 3 ≤1.0mm).

Claims

1. A magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment, comprising an annular base (1), an adjustable base plate (2), a display panel (3), front and rear adjustment bolts (4), upper and lower adjustment bolts (5), horizontal adjustment bolts (6), a level (7), a light source and a switch (8), wherein: The left end of the adjustable bottom plate (2) is provided with an annular base (1), and the right end is provided with a display panel (3); a magnetic body is provided on the annular base (1); a front and rear adjustment bolt (4) is provided in the horizontal direction of the adjustable bottom plate (2); an up and down adjustment bolt (5) is provided on the top of the adjustable bottom plate (2); a horizontal adjustment bolt (6) is provided on the right end surface of the adjustable bottom plate (2); a level meter (7) is provided in the middle position of the top of the display panel (3); a light source and a switch (8) are provided at the top right end of the display panel (3); and scale lines are provided on the display panel (3).

2. The magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment according to claim 1 is characterized in that: The annular base (1) is provided with a magnetic ring with a boss.

3. The magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment according to claim 1 or 2, characterized in that: The magnetic ring on the annular base (1) is matched and connected with the adjustable bottom plate (2).

4. The magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment according to claim 1 is characterized in that: The adjustable bottom plate (2) is annular and is made of Q235-B steel plate.

5. The magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment according to claim 1 is characterized in that: The end surface and side surface of the adjustable bottom plate (2) are provided with a plurality of internal threaded holes.

6. The magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment according to claim 1 is characterized by: The display plate (3) is made of glass and has a cross scale line arranged thereon, with a scale accuracy of 0.5 mm.

7. The magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment according to claim 1 is characterized by: The front and rear adjustment bolts (4) are made of stainless steel and are used to fine-tune the position of the display panel, with an adjustment amount of 0 to 5 mm.

8. The magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment according to claim 1 is characterized by: The upper and lower adjustment bolts (5) are made of stainless steel and are used to fine-tune the position of the bottom plate, with an adjustment amount of 0 to 5 mm.

9. The magnetic fixed adjustable centering instrument suitable for guide and guard centering adjustment according to claim 1 is characterized by: The horizontal adjustment bolt (6) is made of stainless steel and is used to fine-tune the horizontality of the base plate and the display panel, with an adjustment amount of 0 to 5 mm.