Welding device for angle steel flange machining

By designing a welding device for angle steel flange processing, the exhaust components suck in and filter harmful gases generated during welding, the problem of lack of gas absorption devices in the prior art is solved, and the welding quality and safety are improved through automated welding.

CN222429663UActive Publication Date: 2025-02-07湖南中安智科科技集团有限公司
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Patent Information

Application Number
CN202323482792.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-20
Publication Date
2025-02-07
Estimated Expiration
2033-12-20

AI Technical Summary

Technical Problem

The prior art lacks harmful gas absorption devices generated during diagonal steel welding, resulting in a harsh impact on workers' health and working environment.

Method used

A welding device for angle steel flange processing is designed, including a processing table, a pumping assembly and a processing assembly. The exhaust gas generated during welding and filters harmful gases through the combination of the pump, connecting pipe, suction hood and activated carbon plate. The machining components are automated welding through the cooperation of motors, gears and telescopic cylinders.

Benefits of technology

Effectively absorb and filter harmful gases generated during welding, reduce harm to workers' health and working environment, and improve the stability of the weld structure and the overall strength of the angle steel through automated welding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of welding devices, and discloses an angle steel flange machining welding device which comprises a machining table, slot openings are formed in the left side and the right side of the front end of the machining table, exhaust pipes are fixedly connected to the left end and the right end of the machining table, and supporting rods are fixedly connected to the left side and the right side of the top end of the machining table. A machining assembly is arranged on the left side of the top end of the machining table, an air exhaust assembly is arranged on the inner wall of the bottom end of the machining table, clamping frames are fixedly connected to the upper sides of the opposite ends of the supporting rods, and two-way screws are rotationally connected to the inner walls of the front and rear ends of the clamping frames and penetrate through the front and rear sides; the front side and the rear side of the outer wall of the two-way screw are in threaded connection with sliding blocks, and clamping plates are fixed to the top ends of the sliding blocks. According to the angle steel welding device, when angle steel is welded, waste gas generated by the angle steel can be sucked and filtered by the suction hood, so that the bad influence of harmful substances on the health of workers and the working environment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of welding devices, in particular to a welding device for processing angle steel flanges. Background Art

[0002] Angle steel welding is a welding process that connects angle steel. Angle steel is a common metal material with a right-angle shape. Welding is the process of connecting two sections of angle steel into one. It usually uses high-temperature heating, hot melting, etc. to melt the metal in the joint area and achieve connection after cooling and hardening. It is usually used to build frames, guardrails, etc.

[0003] At present, in some existing technologies, when welding diagonal steel, due to the lack of devices to absorb harmful gases such as sulfur dioxide, nitrogen oxides and carbon monoxide generated during the welding process, these exhaust gases will have a bad impact on the health of workers and the working environment, causing great harm. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a welding device for angle steel flange processing, aiming to improve the problem that when angle steel is welded, the exhaust gas has a bad impact on the health of workers and the working environment due to the lack of a device to absorb the harmful gases generated during the welding process.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a welding device for angle steel flange processing, comprising a processing table, slot openings are opened on the left and right sides of the front end of the processing table, exhaust pipes are fixedly connected to the left and right ends of the processing table, support rods are fixedly connected to the left and right sides of the top of the processing table, a processing component is arranged on the left side of the top of the processing table, an exhaust component is arranged on the inner wall of the bottom end of the processing table, a clamping frame is fixedly connected to the upper side of the opposite end of the support rod, bidirectional screws are rotatably connected to the inner walls of the front and rear ends of the clamping frame and penetrate the front and rear sides, sliders are threadedly connected to the front and rear sides of the outer walls of the bidirectional screws, the opposite ends of the left and right sliders are slidably connected to the inner wall of the clamping frame, and a splint is fixed to the top of the slider.

[0006] As a further description of the above technical solution:

[0007] The vacuum assembly includes a vacuum pump, the bottom end of which is mounted on the inner wall of the middle part of the rear side of the bottom end of the processing table, the driving end of the vacuum pump is fixedly connected to a connecting pipe, and the other end of the connecting pipe passes through the rear end of the processing table.

[0008] As a further description of the above technical solution:

[0009] An air suction hood is fixedly connected to the upper side of the front end of the connecting pipe, and a slide slot frame is fixedly connected to the upper and lower sides of the inner wall of the processing table corresponding to the slot opening.

[0010] As a further description of the above technical solution:

[0011] Activated carbon plates are embedded at opposite ends of the slide slot frames on the upper and lower sides, and the shape of the front end of the activated carbon plate matches the shape of the inner wall of the slot opening.

[0012] As a further description of the above technical solution:

[0013] The processing assembly includes a motor, the bottom end of which is mounted on the right side of the support rod near the left side of the top end of the processing table, and the driving end of the motor is fixedly connected with a gear.

[0014] As a further description of the above technical solution:

[0015] The top end of the outer diameter of the gear is meshedly connected with a gear ring, the right end of the gear ring is fixedly connected with a through groove ring, and the right end of the through groove ring is rotatably connected with a connecting ring.

[0016] As a further description of the above technical solution:

[0017] The bottom end of the connecting ring is fixedly connected with a fixing column, and the bottom end of the fixing column is fixedly connected to the top end of the processing table.

[0018] As a further description of the above technical solution:

[0019] A telescopic cylinder is installed on the inner wall of the bottom end of the through groove ring, and a welding gun is fixedly connected to the driving end of the telescopic cylinder.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, through the cooperation of the vacuum pump, the connecting pipe, the suction hood and the activated carbon plate, the device can realize that while welding the angle steel, the suction hood can inhale the waste gas generated by it and filter it, thereby reducing the adverse effects of harmful substances on the health of workers and the working environment.

[0022] 2. In the utility model, through the cooperation of the gear ring, the groove ring, the connecting ring, the fixed column, the telescopic cylinder, the motor and the gear, the telescopic cylinder can continuously weld the angle steel, reduce manual operation, improve the stability of the weld structure, and provide the angle steel with better required strength as a whole. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional diagram of a welding device for angle steel flange processing proposed by the utility model;

[0024] Figure 2 This is a schematic diagram of the structure of a clamping frame of a welding device for angle steel flange processing proposed by the utility model;

[0025] Figure 3 This is a schematic diagram of the through-groove ring structure of a welding device for angle steel flange processing proposed by the utility model;

[0026] Figure 4 A half-section diagram of a processing table of a welding device for processing angle steel flanges proposed by the utility model;

[0027] Figure 5 The utility model discloses a schematic diagram of the structure of an activated carbon plate of a welding device for processing angle steel flanges.

[0028] Legend:

[0029] 1. Processing table; 2. Slot opening; 3. Exhaust pipe; 4. Support rod; 5. Clamping frame; 6. Clamping plate; 7. Motor; 8. Gear; 9. Fixed column; 10. Through-slot ring; 11. Connecting ring; 12. Gear ring; 13. Activated carbon plate; 14. Slider; 15. Bidirectional screw; 16. Telescopic cylinder; 17. Welding gun; 18. Slide frame; 19. Vacuum pump; 20. Connecting pipe; 21. Suction hood. DETAILED DESCRIPTION

[0030] The following will refer to the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In order to further understand the content of the utility model, the utility model is described in detail with reference to the accompanying drawings.

[0032] Reference Figure 1-5The utility model provides an embodiment: a welding device for processing angle steel flange, including a processing table 1, slot openings 2 are opened on both sides of the front end of the processing table 1, exhaust pipes 3 are fixedly connected to the left and right ends of the processing table 1, support rods 4 are fixedly connected to the left and right sides of the top of the processing table 1, a processing component is arranged on the left side of the top of the processing table 1, and an exhaust component is arranged on the inner wall of the bottom end of the processing table 1, a clamping frame 5 is fixedly connected to the upper side of the opposite end of the support rod 4, and the inner walls of the front and rear ends of the clamping frame 5 are rotatably connected to the bidirectional screws 15 and It runs through the front and back sides, and the threads on both sides of the outer wall of the two-way screw 15 are in opposite directions. The front and back sides of the outer wall of the two-way screw 15 are threadedly connected with sliders 14. The opposite ends of the left and right sliders 14 are slidably connected to the inner wall of the clamping frame 5. The top of the slider 14 is fixed with a clamping plate 6. Two sections of angle steel of the same size are placed between the clamping plates 6 on both sides, so that the opposite ends of the angle steels are against each other, and then the two-way screws 15 on both sides are rotated respectively, so that the sliders 14 are threadedly slid in opposite directions on the outer wall of the two-way screw 15, thereby driving the clamping plate 6 to clamp the angle steel.

[0033] Specifically, the processing assembly includes a motor 7, the bottom end of the motor 7 is installed on the right side of the top of the processing table 1 near the left support rod 4, the driving end of the motor 7 is fixedly connected to a gear 8, the top of the outer diameter of the gear 8 is meshed with a gear ring 12, the right end of the gear ring 12 is fixedly connected to a through groove ring 10, and a telescopic cylinder 16 is installed on the inner wall of the bottom end of the through groove ring 10, and the driving end of the telescopic cylinder 16 is fixedly connected to a welding gun 17. The telescopic cylinder 16 is started to push the welding gun 17 to the position of the angle steel, and the right end of the through groove ring 10 is rotatably connected to a connecting ring 11, and the bottom end of the connecting ring 11 is fixedly connected to a fixing column 9, and the bottom end of the fixing column 9 is fixedly connected to the top of the processing table 1. The motor 7 is started to drive the gear 8 to rotate through the driving shaft, and the gear ring 12 is rotated under the transmission action of the gear 8, thereby driving the through groove ring 10 to rotate. While the through groove ring 10 rotates, the welding gun 17 welds the angle steels that are against each other, thereby maintaining the continuity of the welding seam. The welding gun 17 used in the present invention is a tool that can be used for an automated welding process.

[0034] Specifically, the exhaust assembly includes an exhaust pump 19, the bottom end of which is mounted on the inner wall of the middle part of the rear side of the bottom end of the processing table 1, and the driving end of the exhaust pump 19 is fixedly connected to a connecting pipe 20, the other end of the connecting pipe 20 passes through the rear end of the processing table 1, and an exhaust hood 21 is fixedly connected to the upper side of the front end of the connecting pipe 20. When the exhaust pump 19 is started, the exhaust hood 21 sucks in the exhaust gas generated during the welding process and discharges it into the processing table 1 through the connecting pipe 20. The inner wall of the processing table 1 is fixedly connected with a slide frame 18 on both upper and lower sides corresponding to the slot opening 2, and the upper and lower slide frames 18 are embedded with activated carbon plates 13 at opposite ends. The exhaust gas passes through the activated carbon plates 13 on both sides of the processing table 1. At the same time, due to the material characteristics of the activated carbon plates 13, harmful gases in the exhaust gas will be adsorbed, and the filtered gas will be discharged outward along the exhaust pipe 3. The shape of the front end of the activated carbon plate 13 is consistent with the shape of the inner wall of the slot opening 2. Afterwards, the activated carbon plate 13 only needs to be pulled out of the slide frame 18 through the slot opening 2 to be replaced.

[0035] Working principle: First, place two sections of angle steel of the same size between the two side clamps 6, so that the opposite ends of the angle steels are against each other, and then rotate the two-way screws 15 on both sides respectively, so that the slider 14 slides in the opposite direction on the outer wall of the two-way screw 15, thereby driving the clamp 6 to clamp the angle steel, and then start the telescopic cylinder 16 to push the welding gun 17 to the position of the angle steel, and then start the motor 7 to drive the gear 8 to rotate through the drive shaft, and under the transmission action of the gear 8, the gear ring 12 rotates, and then drives the groove ring 10 to rotate. At the same time, the welding gun 17 welds the abutting angle steels to maintain the continuity of the welding seam. At the same time, the vacuum pump 19 is started, so that the vacuum hood 21 sucks the exhaust gas generated in the welding process and discharges it into the processing table 1 through the connecting pipe 20. Then the exhaust gas passes through the activated carbon plates 13 on both sides of the processing table 1. At the same time, due to the material characteristics of the activated carbon plates 13, the harmful gases in the exhaust gas will be absorbed, and the filtered gas will be discharged outward along the exhaust pipe 3. After that, the activated carbon plate 13 only needs to be pulled out from the slide frame 18 through the slot opening 2 to be replaced.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A welding device for processing angle steel flanges, comprising a processing table (1), characterized in that: The front end of the processing table (1) is provided with slot openings (2) on both sides, the left and right ends of the processing table (1) are fixedly connected to exhaust pipes (3), the top of the processing table (1) is fixedly connected to support rods (4) on both sides, a processing assembly is arranged on the left side of the top of the processing table (1), an exhaust assembly is arranged on the inner wall of the bottom of the processing table (1), the upper side of the opposite end of the support rod (4) is fixedly connected to a clamping frame (5), the inner walls of the front and rear ends of the clamping frame (5) are rotatably connected to bidirectional screw rods (15) and penetrate the front and rear sides, the outer walls of the bidirectional screw rods (15) are threadedly connected to sliders (14) on both sides, the opposite ends of the sliders (14) on the left and right sides are slidably connected to the inner wall of the clamping frame (5), and the tops of the sliders (14) are fixed with clamping plates (6).

2. The welding device for angle steel flange processing according to claim 1, characterized in that: The vacuum assembly comprises a vacuum pump (19), the bottom end of which is mounted on the inner wall of the middle part of the rear side of the bottom end of the processing table (1), the driving end of the vacuum pump (19) is fixedly connected to a connecting pipe (20), and the other end of the connecting pipe (20) passes through the rear end of the processing table (1).

3. The welding device for angle steel flange processing according to claim 2, characterized in that: An air suction hood (21) is fixedly connected to the upper side of the front end of the connecting pipe (20), and a slide slot frame (18) is fixedly connected to both upper and lower sides of the inner wall of the processing table (1) corresponding to the slot opening (2).

4. The welding device for angle steel flange processing according to claim 3 is characterized in that: An activated carbon plate (13) is embedded in the opposite ends of the upper and lower slide slot frames (18), and the shape of the front end of the activated carbon plate (13) matches the shape of the inner wall of the slot opening (2).

5. The welding device for angle steel flange processing according to claim 1, characterized in that: The processing assembly comprises a motor (7), the bottom end of the motor (7) is mounted on the top of the processing table (1) on the right side of the support rod (4) close to the left side, and the driving end of the motor (7) is fixedly connected to a gear (8).

6. The welding device for angle steel flange processing according to claim 5, characterized in that: The outer diameter top end of the gear (8) is meshingly connected with a gear ring (12), the right end of the gear ring (12) is fixedly connected with a through groove ring (10), and the right end of the through groove ring (10) is rotatably connected with a connecting ring (11).

7. The welding device for angle steel flange processing according to claim 6, characterized in that: The bottom end of the connecting ring (11) is fixedly connected to a fixing column (9), and the bottom end of the fixing column (9) is fixedly connected to the top end of the processing table (1).

8. The welding device for angle steel flange processing according to claim 6, characterized in that: A telescopic cylinder (16) is installed on the inner wall of the bottom end of the through groove ring (10), and a welding gun (17) is fixedly connected to the driving end of the telescopic cylinder (16).