Shell welding auxiliary tool for photovoltaic panel dust removal robot
By designing shell welding auxiliary tooling for sliding bearing seats and positioning systems, the problem of multiple workers involved in the welding process in the prior art is solved, and efficient and precise welding results are achieved.
Patent Information
- Application Number
- CN202421202484.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The shell welding process of existing photovoltaic panel dust removal robots requires the participation of multiple workers, resulting in high labor costs, low welding accuracy and efficiency.
Design a shell welding auxiliary tooling, including a slidable load seat, through which workers can drive the side plates to the welding position, and ensure the correct position and welding angle of the side plates through positioning plates and positioning holes.
It enables a single worker to efficiently complete the welding of side plates and top plates, saves labor costs, and improves welding accuracy and efficiency.
Smart Images
Figure CN222429795U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of photovoltaic panel dust removal, and in particular to a shell welding auxiliary tooling for a photovoltaic panel dust removal robot. Background Art
[0002] The photovoltaic panel dust removal robot is a device used for mobile dust removal of photovoltaic panels. It includes a shell, a dust removal roller arranged on the shell, and a driving member. The dust removal roller is driven to rotate by the driving member, and the rotating dust removal roller can absorb dust on the photovoltaic panel.
[0003] The housing includes a top plate and a side plate. In the prior art, the side plate is generally welded to the top plate by manual welding. However, manual welding usually requires the cooperation of multiple workers, which not only increases the labor cost, but also has low welding accuracy and efficiency. Utility Model Content
[0004] In order to overcome the deficiencies of the prior art, the present application provides a shell welding auxiliary tooling for a photovoltaic panel dust removal robot.
[0005] The shell welding auxiliary tooling provided in this application adopts the following technical solution:
[0006] A shell welding auxiliary tooling for a photovoltaic panel dust removal robot, the shell comprising a top plate and a side plate, the shell welding auxiliary tooling comprising a frame, and a bearing seat arranged on the frame for bearing the side plate, the bearing seat being slidably arranged along the length direction of the frame.
[0007] By adopting the above technical solution, workers can drive the side panels to the corresponding welding positions through the bearing seats and weld the side panels and the top panels, which not only saves labor costs but also improves welding accuracy and welding efficiency.
[0008] In a specific possible implementation manner, there are two supporting seats, and the two supporting seats are slidably arranged in a direction approaching or moving away from each other.
[0009] By adopting the above technical solution, the welding position of the side plate can be determined by adjusting the relative distance between the two bearing seats, thereby further improving the welding accuracy.
[0010] In a specific possible implementation scheme, the bearing seat includes a seat body slidably arranged on the frame, and a positioning plate arranged on the seat body, and the positioning plate is provided with a positioning hole for connecting the side plate.
[0011] By adopting the above technical solution, the positioning holes can connect the side panels to the positioning plates through bolts, which effectively avoids the side panels from shifting during the welding process and improves the welding quality.
[0012] In a specific possible implementation manner, the seat body has a bearing surface for bearing the side panels, and the two sides of the two positioning plates that are away from each other respectively have positioning surfaces for connecting the side panels, and the bearing surface and the positioning surface are perpendicular to each other.
[0013] By adopting the above technical solution, the side plate can be maintained at a suitable welding angle with the cooperation of the bearing surface and the positioning surface, thereby further improving the welding quality.
[0014] In a specific possible implementation manner, the bearing surface is arranged along the horizontal direction, and the positioning plate is uprightly arranged in the middle of the bearing surface.
[0015] By adopting the above technical solution, it is convenient for workers to determine the welding position of the side panel according to the relative position of the bearing surface on the frame, thereby further improving the welding accuracy.
[0016] In a specific possible implementation manner, the support seat further comprises a reinforcing plate disposed on the seat body, and the two sides of the two positioning plates close to each other respectively have connecting surfaces, and the reinforcing plate abuts against the connecting surfaces.
[0017] By adopting the above technical solution, the connection strength of the positioning plate on the seat body is effectively improved, and the welding of the side plates is prevented from being affected by the looseness of the positioning plate.
[0018] In a specific possible implementation mode, a guide rail is arranged on the frame along its length direction, and the seat body includes a seat plate and a slider arranged at the bottom of the seat plate, and the slider is slidably connected to the guide rail.
[0019] By adopting the above technical solution, the sliding stability of the seat body on the guide rail is effectively improved.
[0020] In a specific possible implementation scheme, there are two guide rails and they are respectively located on both sides of the width direction of the frame, and slider groups for correspondingly connecting with the two guide rails are respectively arranged on both sides of the width direction of the base body, each of the slider groups includes two sliders, and the two sliders are arranged along the length direction of the frame.
[0021] By adopting the above technical solution, the sliding stability of the seat body on the guide rail is effectively improved.
[0022] In a specific possible implementation scheme, the guide rail includes a rail seat arranged on the frame and a rail body arranged on the rail seat, the rail body is cylindrical, the rail seat is step-shaped, and the bottom of the slider is provided with a first slide groove and a second slide groove that are interconnected, the first slide groove and the second slide groove respectively match the outer contours of the rail body and the rail seat, the rail body is accommodated in the first slide groove, and the rail seat is embedded in the second slide groove.
[0023] By adopting the above technical solution, the structural strength of the guide rail and the sliding stability of the slider on the guide rail are effectively improved.
[0024] In a specific implementation manner, a plurality of universal wheels are further provided at the bottom of the frame.
[0025] By adopting the above technical solution, the portability of the shell welding auxiliary tooling is effectively improved.
[0026] In summary, the present application includes at least one of the following beneficial technical effects:
[0027] The shell welding auxiliary tooling of the present application has a bearing seat thereon that can drive the side panels to the corresponding welding position. At this time, only a single worker is needed to weld the side panels and the top panel, which not only saves labor costs but also improves welding accuracy and welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the shell welding auxiliary tooling of an embodiment of the present application.
[0029] Description of reference numerals:
[0030] 1. Frame; 2. Bearing seat; 21. Seat body; 211. Seat plate; 2111. Bearing surface; 212. Slider; 22. Positioning plate; 221. Positioning surface; 222. Connecting surface; 23. Positioning hole; 24. Reinforcement plate; 3. Guide rail; 31. Rail seat; 32. Rail body; 4. First slide groove; 5. Second slide groove; 6. Universal wheel. DETAILED DESCRIPTION
[0031] The present application is further described in detail below in conjunction with the accompanying drawings.
[0032] See also Figure 1As shown, a shell welding auxiliary tooling for a photovoltaic panel dust removal robot is shown. The shell includes a top plate and two side plates, the two side plates are respectively welded to the two ends of the top plate in the length direction, and the shell welding auxiliary tooling is used to assist workers to weld the side plates relative to the top plate, and it includes a horizontally arranged frame 1, and two bearing seats 2 arranged on the frame 1 for bearing the side plates, the bearing seats 2 are slidably arranged along the length direction of the frame 1, and the two bearing seats 2 can slide in the direction of approaching or moving away from each other.
[0033] During welding, it is only necessary to place the two side panels on the two supporting seats 2 respectively, and then slide the two supporting seats 2 to the corresponding positions according to the welding position requirements of the side panels, and then weld the side panels and the top panel, which not only saves labor costs, but also improves welding accuracy and welding efficiency.
[0034] In this embodiment, the bearing seat 2 includes a seat body 21 slidably disposed on the frame 1, and a positioning plate 22 disposed on the seat body 21. The positioning plate 22 is provided with two positioning holes 23 for connecting the side plates. The positioning holes 23 can connect the side plates to the positioning plate 22 through bolts, which effectively prevents the side plates from shifting during the welding process and improves the welding quality. After the welding is completed, the bolts can be removed.
[0035] In this embodiment, the seat body 21 has a bearing surface 2111 for bearing the side plate, the bearing surface 2111 is a horizontal surface, and the two positioning plates 22 have positioning surfaces 221 for connecting the side plates at one side away from each other, and the bearing surface 2111 and the positioning surface 221 are perpendicular to each other. The side plate can be maintained at a suitable welding angle under the cooperation of the bearing surface 2111 and the positioning surface 221, further improving the welding quality.
[0036] The bearing surface 2111 is arranged in the horizontal direction, and the positioning plate 22 is arranged upright in the middle of the bearing surface 2111. It is convenient for workers to determine the welding position of the side plate by the relative position of the bearing surface 2111 on the frame 1, and the welding accuracy is further improved.
[0037] In this embodiment, the bearing seat 2 further includes two reinforcing plates 24 disposed on the seat body 21, and the two sides of the two positioning plates 22 close to each other respectively have connecting surfaces 222, and the reinforcing plates 24 abut against the connecting surfaces 222. The reinforcing plates 24 can effectively improve the connection strength of the positioning plates 22 on the seat body 21, and prevent the welding of the side plates from being affected by the looseness of the positioning plates 22.
[0038] In this embodiment, a guide rail 3 is provided on the frame 1 along its length direction, and the seat body 21 includes a seat plate 211 and a slider 212 provided at the bottom of the seat plate 211 , and the slider 212 is slidably connected to the guide rail 3 .
[0039] Among them, there are two guide rails 3 and they are respectively located on both sides of the width direction of the frame 1. Slider groups for correspondingly connecting with the two guide rails 3 are respectively arranged on both sides of the width direction of the base body 21. Each slider group includes two sliders 212, and the two sliders 212 are arranged along the length direction of the frame 1.
[0040] The guide rail 3 includes a rail seat 31 arranged on the frame 1 and a rail body 32 arranged on the rail seat 31. The rail body 32 is cylindrical and the rail seat 31 is stepped. A first slide groove 4 and a second slide groove 5 which are interconnected are opened at the bottom of the slider 212. The first slide groove 4 and the second slide groove 5 respectively match the outer contours of the rail body 32 and the rail seat 31. The rail body 32 is accommodated in the first slide groove 4, and the rail seat 31 is embedded in the second slide groove 5.
[0041] In this way, the structural strength of the guide rail 3 can be effectively improved through the support of the rail seat 31; at the same time, the sliding stability of the slider 212 on the guide rail 3 can be effectively improved through the cooperation between the first slide groove 4 and the rail body 32, and the cooperation between the second slide groove 5 and the rail seat 31.
[0042] In this embodiment, four universal wheels 6 are further provided at the bottom of the frame 1, and workers can conveniently move the frame 1 with the help of the universal wheels 6, which effectively improves the portability of the shell welding auxiliary tooling of this embodiment.
[0043] The implementation principle of a shell welding auxiliary tooling in the embodiment of the present application is:
[0044] Place the two side plates upright on the bearing seat 2, and then connect the side plates to the positioning plate 22 with bolts;
[0045] After the connection is completed, the two bearing seats 2 are slid to the corresponding positions according to the welding position requirements of the side plates, and then the workers weld the side plates and the top plate;
[0046] After welding is completed, remove the bolts.
[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A shell welding auxiliary tooling for a photovoltaic panel dust removal robot, the shell comprising a top plate and a side plate, characterized in that: The shell welding auxiliary tooling comprises a frame (1), and a bearing seat (2) arranged on the frame (1) and used for bearing the side plate, wherein the bearing seat (2) is slidably arranged along the length direction of the frame (1).
2. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 1 is characterized in that: There are two bearing seats (2), and the two bearing seats (2) are slidably arranged in a direction approaching or moving away from each other.
3. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 2 is characterized in that: The bearing seat (2) comprises a seat body (21) slidably arranged on the frame (1), and a positioning plate (22) arranged on the seat body (21), wherein the positioning plate (22) is provided with a positioning hole (23) for connecting to the side plate.
4. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 3 is characterized in that: The seat body (21) has a bearing surface (2111) for bearing the side plate, and the two positioning plates (22) have positioning surfaces (221) for connecting the side plates on one side away from each other, and the bearing surface (2111) and the positioning surface (221) are perpendicular to each other.
5. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 4 is characterized in that: The bearing surface (2111) is arranged along the horizontal direction, and the positioning plate (22) is uprightly arranged in the middle of the bearing surface (2111).
6. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 3 is characterized in that: The bearing seat (2) further comprises a reinforcing plate (24) arranged on the seat body (21); the two sides of the two positioning plates (22) close to each other respectively have connecting surfaces (222); and the reinforcing plate (24) abuts against the connecting surfaces (222).
7. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 3 is characterized in that: A guide rail (3) is arranged on the frame (1) along its length direction; the seat body (21) comprises a seat plate (211) and a slider (212) arranged at the bottom of the seat plate (211); the slider (212) is slidably connected to the guide rail (3).
8. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 7 is characterized in that: There are two guide rails (3) and they are respectively located on both sides of the width direction of the frame (1); both sides of the width direction of the base body (21) are respectively provided with slider groups for correspondingly connecting with the two guide rails (3); each of the slider groups comprises two sliders (212); and the two sliders (212) are arranged along the length direction of the frame (1).
9. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 7, characterized in that: The guide rail (3) comprises a rail seat (31) arranged on the frame (1) and a rail body (32) arranged on the rail seat (31); the rail body (32) is cylindrical and the rail seat (31) is step-shaped; a first slide groove (4) and a second slide groove (5) which are interconnected are provided at the bottom of the slider (212); the first slide groove (4) and the second slide groove (5) respectively match the outer contours of the rail body (32) and the rail seat (31); the rail body (32) is accommodated in the first slide groove (4) and the rail seat (31) is embedded in the second slide groove (5).
10. The shell welding auxiliary tooling for the photovoltaic panel dust removal robot according to claim 1, characterized in that: A plurality of universal wheels (6) are also provided at the bottom of the frame (1).