Demoulding connecting device for side mould and end mould and box girder mould

By designing a demolding connection device for side molds and end molds, including an automatic demolding mechanism and an adjustable connection mechanism, the problem of easy deformation and low efficiency of the connection structure in the prior art is solved, and automatic demolding is achieved and forming ability to adapt to various beam length changes.

CN222431061UActive Publication Date: 2025-02-07HUNAN WUXIN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202323388379.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-12
Publication Date
2025-02-07
Estimated Expiration
2033-12-12

AI Technical Summary

Technical Problem

In the prior art, the connection structure between the end mold and the side mold during the casting process of beam body is prone to deform the screw, affecting the forming effect; while the use of a sledgehammer or crowbar during mold release causes the concrete at the end of the box beam to fall off, reducing working efficiency and affecting Appearance.

Method used

A demolding connection device for side molds and end molds is designed, including a demolding mechanism and a connecting mechanism. The connecting mechanism is detachably connected between the side mold and the end mold for fixing and supporting the end mold; the mold release mechanism is arranged on the side mold and has a push push member that can be displaced along the length of the side mold for automatic push pushing End mold release is achieved.

Benefits of technology

When connecting the end mold and the side mold, the device avoids collision with the extraction rods on the prefabricated beam body and the outside of the end mold, simplifies the demolding process, reduces the process and working hours, realizes automatic demolding, reduces costs, and is suitable for various beam lengths. Changeable beam body forming.

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Abstract

The utility model discloses a demoulding connecting device for a side mould and an end mould and a box girder mould. The demoulding connecting device comprises a demoulding mechanism and a connecting mechanism, the connecting mechanism is detachably connected between the side mold and the end mold and is used for fixing and supporting the end mold; and the demolding mechanism is arranged on the side mold, and a pushing piece capable of moving in the length direction of the side mold is arranged on the demolding mechanism so as to push the end mold to realize automatic demolding. The automatic demoulding device is applied to the technical field of beam body prefabricating moulds, can be mounted at the joint of an end mould and a side mould, and avoids conflicts with a precast beam body and a pulling rod on the outer side of the end mould, so that other parts do not need to be disassembled during demoulding, procedures are reduced, working hours are saved, automatic demoulding of the end mould can be realized through the demoulding mechanism, and the production efficiency is improved. The demolding and connecting device integrates the demolding function and the connecting function, and the cost is further saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of beam body prefabrication moulds, in particular to a demoulding connection device for side moulds and end moulds and a box beam mould. Background Art

[0002] When pouring the formwork, a connecting structure is required to tightly connect the end formwork and the side formwork to prevent leakage during pouring. After the beam body is poured and cured to reach the demoulding strength, the restrictions of the connecting parts are removed, and then various demoulding methods are used to demould the formwork.

[0003] On the one hand, when pouring small box girders, the length of the small box girders varies a lot, and the relative position of the end form and the side form is not fixed, so the connection structure needs to be adjustable. The connection structure currently used is mostly screws. Although its length is adjustable, the screws are compressed during the pouring process, which makes the screws themselves unstable and easily deformed, thus affecting the beam forming effect.

[0004] On the other hand, in order to save costs, the end form is often separated from the box beam by hammering or crowbars. However, this method causes the box beam to be subjected to excessive external impact or extrusion force, which can easily cause large areas of concrete to fall off at the end of the box beam, thus requiring the box beam to be repaired again, reducing work efficiency and affecting the appearance of the beam. In addition, since obstacles such as rubber extraction rods and bellows are installed at the end form, it is easy to hinder the installation and disassembly of the end form demoulding device and the working process, affecting construction efficiency. Utility Model Content

[0005] In view of the above-mentioned deficiencies in the prior art, the utility model provides a demoulding connection device for side molds and end molds and a box beam mold, which can be adapted to various beam length changes and also has the advantages of simple demoulding and reliable support.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a demoulding connection device for a side mold and an end mold, comprising a demoulding mechanism (6) and a connection mechanism;

[0007] The connecting mechanism is detachably connected between the side mold (9) and the end mold (10) and is used to fix and support the end mold (10);

[0008] The demoulding mechanism (6) is arranged on the side mold (9), and the demoulding mechanism (6) has a pushing member (7) which can be displaced along the length direction of the side mold (9) to push the end mold (10) to achieve automatic demoulding.

[0009] In one embodiment, the demoulding mechanism (6) is an oil cylinder, an air cylinder, an electric push rod or a screw nut pair.

[0010] In one embodiment, the connecting mechanism comprises a connecting seat (1) and a connecting rod (2);

[0011] The connecting seat (1) is connected to the side mold (9);

[0012] One end of the connecting rod (2) is connected to the end mold (10), and the other end of the connecting rod (2) is connected to the connecting seat (1).

[0013] In one embodiment, the pushing member (7) is connected to the connecting seat (1); or

[0014] The connecting seat (1) is located on the displacement path of the pushing member (7).

[0015] In one embodiment, the connecting seat (1) is assembled on the end rib plate of the side mold (9) through a first connecting structure (8);

[0016] A through hole for the pushing member (7) to pass through is provided on the end rib plate of the side mold (9) at a position corresponding to the connecting seat (1). After the first connecting structure (8) is removed, the pushing member (7) passes through the through hole, pushes the connecting seat (1), drives the connecting rod (2) and then drives the end mold (10) to move, thereby realizing automatic demoulding.

[0017] In one embodiment, the first connection structure (8) is a bolt pair.

[0018] In one embodiment, the connecting rod (2) and the end mold (10) are fixed by welding, bolting, pinning or integrally formed, and the connecting rod (2) is a hollow steel pipe or a hollow screw.

[0019] In one embodiment, the connecting rod (2) is fixed to the connecting seat (1) by threaded connection or by connecting and fixing via a pin (3), and the position of the connecting rod (2) relative to the connecting seat (1) is adjustable.

[0020] In one embodiment, the connecting seat (1) is provided with a bayonet for accommodating the connecting rod (2), the connecting rod (2) is inserted into the bayonet, and the connecting rod (2) is connected and fixed to the connecting seat (1) via a pin shaft (3).

[0021] To achieve the above-mentioned purpose, the utility model also provides a box beam mold, including a side mold and an end mold;

[0022] The side mold is connected to the end mold via the above-mentioned demoulding connection device;

[0023] The number of the demoulding connection devices is multiple.

[0024] Compared with the prior art, the utility model has the following beneficial technical effects:

[0025] 1. The demoulding connection device in the utility model can be installed at the connection between the end mold and the side mold during the process of connecting the end mold and the side mold, so as to avoid conflicts with the prefabricated beam body and the extraction rod at the outer side of the end mold, so that other parts do not need to be disassembled during demoulding, which reduces the process and saves working hours. At the same time, the end mold can be automatically demoulded through the demoulding mechanism, so that the demoulding connection device integrates the demoulding and connection functions, which further saves costs;

[0026] 2. The demoulding connection device in the utility model can realize the relative position adjustment of the side mold and the end mold in the preferred embodiment, so as to be suitable for the forming of beams with various beam length changes;

[0027] 3. The connection device in the utility model adopts array-distributed through holes and pins in the preferred embodiment, thereby providing reliable support for the end mold and being able to bear a higher pouring load;

[0028] 4. When making beams, the side molds are usually not moved after one beam is made, and the end molds are replaced before making the next beam. Therefore, the number of side molds is small and the number of end molds is large. The connecting device in the utility model installs the low-cost, simple-structured and easy-to-install connecting rods on the large number of end molds in the preferred solution, and installs the more expensive demoulding mechanism on the small number of side molds, which greatly reduces the overall cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0030] Figure 1 This is an axonometric view of the demoulding connection device in Example 1 of the utility model when the demoulding mechanism is not assembled;

[0031] Figure 2 This is an axonometric view of the demoulding connection device in Example 1 of the utility model when the demoulding mechanism is assembled;

[0032] Figure 3 It is a first isometric view of the connection structure between the demoulding connection device and the side mold and the end mold in Example 1 of the utility model;

[0033] Figure 4 It is a second isometric view of the connection structure between the demoulding connection device and the side mold and the end mold in Example 1 of the utility model;

[0034] Figure 5It is a first axonometric view of the box beam mold in Example 2 of the utility model;

[0035] Figure 6 This is the second axonometric view of the box beam mold in Example 2 of the utility model.

[0036] Figure numbers: 1-connecting seat, 2-connecting rod, 3-pin shaft, 4-second through hole, 5-connecting plate, 6-demolding mechanism, 7-pushing member, 8-first connecting structure, 9-side mold, 10-end mold, 11-demolding connecting device.

[0037] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0038] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0039] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back...) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0040] In addition, in the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0041] In the present invention, unless otherwise clearly specified and limited, the terms "connection", "fixation", etc. should be understood in a broad sense. For example, "fixation" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, a physical connection, or a wireless communication connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0042] In addition, the technical solutions between the various embodiments of the present invention can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0043] Example 1

[0044] like Figure 1 , Figure 2 The figure shows a demoulding connection device for a side mold and an end mold (hereinafter referred to as "demolding connection device") disclosed in this embodiment, which mainly includes a demoulding mechanism 6 and a connection mechanism. The connection mechanism is detachably connected between the side mold 9 and the end mold 10, and is mainly used to fix and support the end mold 10. The demoulding mechanism 6 is arranged on the side mold 9, and the demoulding mechanism 6 has a push piece 7 that can be displaced along the length direction of the side mold 9 to push the end mold 10 to achieve automatic demoulding.

[0045] The demoulding connection device in this embodiment can be installed at the connection between the end mold 10 and the side mold 9 during the process of connecting the end mold 10 and the side mold 9, thereby avoiding conflicts with the prefabricated beam body and the extraction rods on the outside of the end mold 10, and then there is no need to disassemble other parts during demoulding, which can reduce the process and save work hours. At the same time, the end mold 10 can be automatically demoulded through the push piece 7 on the demoulding mechanism 6, so that the demoulding connection device integrates the demoulding and connection functions, thereby effectively saving costs.

[0046] In this embodiment, the connecting mechanism includes a connecting seat 1 and a connecting rod 2. The first end of the connecting seat 1 is provided with a first connecting structure for fixing the connecting seat 1 on the side mold 9. The first end of the connecting rod 2 is provided with a second connecting structure for fixing the connecting rod 2 on the end mold 10. The second end of the connecting seat 1 is detachably connected to the second end of the connecting rod 2. Specifically, the connecting rod 2 and the end mold 10 are welded, bolted, pinned or integrally formed, and the connecting rod 2 adopts a hollow steel pipe or a hollow screw, so that it has the advantages of light weight and good stability. Among them, the connecting rod 2 is threadedly connected and fixed to the connecting seat 1 or connected and fixed by a pin shaft 3, and the position of the connecting rod 2 relative to the connecting seat 1 is adjustable, so as to meet the position change of the end mold 10 on the side mold 9, so that the side mold 9 and the end mold 10 can be suitable for beam body forming with various beam length changes.

[0047] In the specific implementation process, the connection seat 1 is provided with at least one first through hole group in the length direction of the side mold 9, and the connection rod 2 is provided with at least one second through hole group in the length direction of the side mold 9, and the first through hole group and the second through hole group are not 1 at the same time. In the width direction of the side mold 9, the first through hole group includes at least one first through hole, and the second through hole group includes at least one second through hole 4. The connection seat 1 and the connection rod 2 are connected and fixed by at least two pins 3 that cooperate with the first through hole and the second through hole 4. Therefore, when connecting the connection seat 1 and the connection rod 2, the first through hole and the second through hole 4 at different positions can be selected by the pin 3 for fixing, so that the relative position of the connection seat 1 and the connection rod 2 can be adjusted, thereby realizing the relative position of the end mold 10 and the side mold 9. Among them, the pin 3 can also be replaced by a bolt or other fixing structure.

[0048] As a preferred embodiment, in the width direction of the side mold 9, the first through hole group includes more than two first through holes, and the second through hole group includes more than two second through holes 4, that is, the connecting seat 1 and the connecting rod 2 are connected by the array-distributed through holes and the matching pins 3, thereby improving the bearing capacity of the demolding connection device and providing reliable support for the end mold 10.

[0049] It is worth noting that in the specific application process, the connection seat 1 and the connection rod 2 are not limited to the through-hole fixing form shown in the figure, and a quick release mechanism such as a buckle can also be used. For example, a card slot distributed in an array is set at the second end of the connection seat 1, and a card block distributed in an array is set at the second end of the connection rod 2. At the same time, the hinge structure is used to make the second end of the connection rod 2 flippable, so that part or all of the card block can be embedded in the card slot, thereby achieving the relative position adjustment of the end mold 10 and the side mold 9.

[0050] In the specific implementation process, the second end of the connecting seat 1 can be set to a block structure or a hollow tubular structure, and the second end of the connecting rod 2 can be set to a corresponding slot. When connected, the second end of the connecting seat 1 is embedded in the slot and then connected to the connecting rod 2 through the pin 3. Alternatively, the second end of the connecting rod 2 can be set to a block structure or a hollow tubular structure, and the second end of the connecting seat 1 can be set to a slot. When connected, the second end of the connecting rod 2 is embedded in the slot and then connected to the connecting seat 1 through the pin 3. It is also possible to set the connecting seat 1 and the connecting rod 2 to a plate or block structure, and fix the connecting seat 1 and the connecting rod 2 by fastener 3 after stacking.

[0051] In this embodiment, a connecting plate 5 is provided at the first end of the connecting seat 1, and the first connecting structure is a bolt pair provided between the connecting plate 5 and the end rib plate of the side mold 9. Alternatively, the connecting plate 5 can be directly welded to the end rib plate of the side mold 9.

[0052] In the specific implementation process, a through hole for the push piece 7 to pass through is provided on the end rib plate of the side mold 9 at the position corresponding to the connection seat 1, so that the connection plate 5 is located on the displacement path of the push piece 7, or the connection plate 5 can be directly connected and fixed to the push piece 7. During the casting process, the connection plate 5 is fixed to the end rib plate of the side mold 9 by the first connection structure 8; when demoulding is required, the first connection structure 8 is removed to release the connection between the side mold 9 and the end mold 10, and then the push piece 7 on the demoulding mechanism 6 pushes the connection plate 5, so as to achieve the purpose of pushing the end mold 10 away from the side mold 9. Preferably, a push block is provided at the position corresponding to the push piece 7 on the connection plate 5, such as a rubber pad fixed by bolts, so as to avoid deformation and damage of the connection plate 5 during demoulding.

[0053] In the specific implementation process, the demoulding mechanism 6 is an oil cylinder, an air cylinder, an electric push rod or a screw nut pair. For example, when an oil cylinder is used as the demoulding mechanism 6, the push member 7 is the piston rod of the oil cylinder.

[0054] Example 2

[0055] like Figures 5 and 6 The box girder mold disclosed in this embodiment is shown, which mainly includes a side mold 9, an end mold 10 and the demoulding connection device 11 in Example 1. Among them, the first connection structure in the demoulding connection device 11 is connected to the rib plate of the side mold 9, and the second connection structure in the demoulding connection device 11 is connected to the end mold 10. The specific connection method is the same as that in Example 1, so it will not be repeated in this embodiment.

[0056] In the specific implementation process, the number of demoulding connection devices 11 can be set to multiple, so as to provide more uniform support for the end mold 10, make the connection between the end mold 10 and the side mold 9 tighter, avoid leakage of slurry, and provide a more uniform demoulding driving force for the end mold 10, so as to avoid damage to the beam body due to uneven force during the demoulding process.

[0057] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.

Claims

1. A demoulding connection device for a side mold and an end mold, characterized in that: It comprises a demoulding mechanism (6) and a connecting mechanism; The connecting mechanism is detachably connected between the side mold (9) and the end mold (10) and is used to fix and support the end mold (10); The demoulding mechanism (6) is arranged on the side mold (9), and the demoulding mechanism (6) has a pushing member (7) which can be displaced along the length direction of the side mold (9) to push the end mold (10) to achieve automatic demoulding.

2. The demoulding connection device for the side mold and the end mold according to claim 1 is characterized in that: The demoulding mechanism (6) is an oil cylinder, an air cylinder, an electric push rod or a screw nut pair.

3. The demoulding connection device for the side mold and the end mold according to claim 1, characterized in that: The connecting mechanism comprises a connecting seat (1) and a connecting rod (2); The connecting seat (1) is connected to the side mold (9); One end of the connecting rod (2) is connected to the end mold (10), and the other end of the connecting rod (2) is connected to the connecting seat (1).

4. The demoulding connection device for the side mold and the end mold according to claim 3 is characterized in that: The pushing member (7) is connected to the connecting seat (1); or The connecting seat (1) is located on the displacement path of the pushing member (7).

5. The demoulding connection device for the side mold and the end mold according to claim 4, characterized in that: The connecting seat (1) is assembled on the end rib plate of the side mold (9) through a first connecting structure (8); A through hole for the pushing member (7) to pass through is provided on the end rib plate of the side mold (9) at a position corresponding to the connecting seat (1). After the first connecting structure (8) is removed, the pushing member (7) passes through the through hole, pushes the connecting seat (1), drives the connecting rod (2) and then drives the end mold (10) to move, thereby realizing automatic demoulding.

6. The demoulding connection device for the side mold and the end mold according to claim 5, characterized in that: The first connection structure (8) is a bolt pair.

7. The demoulding connection device for the side mold and the end mold according to any one of claims 3 to 6, characterized in that: The connecting rod (2) and the end mold (10) are fixed by welding, bolting, pinning or integrally formed, and the connecting rod (2) is a hollow steel pipe or a hollow screw.

8. The demoulding connection device for the side mold and the end mold according to any one of claims 3 to 6, characterized in that: The connecting rod (2) is fixedly connected to the connecting seat (1) by means of threads or by means of a pin (3); the position of the connecting rod (2) relative to the connecting seat (1) is adjustable.

9. The demoulding connection device for the side mold and the end mold according to claim 8, characterized in that: The connecting seat (1) is provided with a bayonet for accommodating the connecting rod (2); the connecting rod (2) is inserted into the bayonet, and the connecting rod (2) is connected and fixed to the connecting seat (1) via a pin shaft (3).

10. A box beam mold, characterized in that: It comprises a side mold (9) and an end mold (10), wherein the side mold (9) and the end mold (10) are connected via a demoulding connection device (11) according to any one of claims 1 to 8; The number of the demoulding connection devices (11) is multiple.

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