Double-mold regenerated cotton production line

By designing a dual-mold recycled cotton production line, using a combination of main frame and multiple mold systems, the problem of waste and economical recycled cotton in the existing technology is solved, and efficient and low-cost recycled cotton production is achieved, meeting market demand And improves production efficiency.

CN222431381UActive Publication Date: 2025-02-07HUNAN ERIC SPONGE PROD CO LTD
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Patent Information

Application Number
CN202420345433.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-02-07
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

The existing recycled cotton production line leads to waste of recycled cotton, which is not economical enough to meet market demand, and reduces the practicality and usability of the dual-mold recycled cotton production line.

Method used

A dual-mold recycled cotton production line was designed, using the main frame, mixing tank, material storage tank, round mold blanking transition tank, round cotton pressing system, round mold, blanking conveying line, square mold pressing system, square mold and base The combination of two mold systems equipped with square mold and round mold achieves efficient production and maximum utilization of recycled cotton.

Benefits of technology

By optimizing the production process of recycled cotton, the production cost and high resource utilization rate are achieved, the market's demand for continuous recycled cotton sheets is met, the production efficiency is improved, manual intervention is reduced, and labor costs are saved.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a double-die regenerated cotton production line which comprises a main body frame, a stirring tank is fixedly connected to the right side of the top of the main body frame, a storage tank is fixedly connected to the top of the stirring tank, the bottom of the storage tank is communicated with the top of the stirring tank, and a round die blanking transition tank is arranged on the left side of the main body frame. A round cotton pressing plate system is arranged on the top of the round die blanking transition tank in a penetrating mode. According to the utility model, the regenerated cotton production process flow is re-optimized, two sets of mold systems of the square mold and the round mold are arranged, the production requirements of regenerated cotton products with different requirements can be met, the method for producing regenerated cotton round foam is innovatively expanded, the cutting requirements of subsequent users on continuous regenerated cotton sheets can be met, and the production efficiency is improved. The maximum utilization rate of regenerated cotton is achieved, the stable pre-storage tank is arranged, the waiting time of two regenerated cotton products can be effectively saved, the production efficiency is greatly improved, the production process is full-automatic, manual intervention is not needed in the process, and labor is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of regenerated cotton production, in particular to a double-mould regenerated cotton production line. Background Art

[0002] Recycled sponge, referred to as recycled sponge for short, refers to sponge waste that is crushed as raw material, stirred through a recycled sponge production line, injected with a small amount of glue, and then dropped into a mold, injected with steam for high-temperature sterilization, and then compressed into shape using a mold.

[0003] Currently, the recycled cotton on the market is usually in the shape of a cube or a rectangle. Its main production equipment is a single square mold, or two sets of square molds. This kind of recycled cotton can only be cut into sheet-shaped recycled cotton products. If the demand is for longer rolled cotton products, the sheet-shaped recycled cotton needs to be glued multiple times.

[0004] The existing recycled cotton production line trims the square-shaped recycled cotton into cylindrical-shaped recycled cotton and slices it using a circular cutter. However, this method will cause waste of recycled cotton, which is not economical and cannot meet the needs of today's market. Due to the above problems, the practicality and usability of the double-mold recycled cotton production line are reduced, and a double-mold recycled cotton production line is introduced in a targeted manner. Utility Model Content

[0005] The purpose of the utility model is to provide a double-mold recycled cotton production line, which has the advantages of low production cost and high resource utilization rate, and solves the problem that the existing recycled cotton production line will cause waste of recycled cotton, is not economical enough, and cannot meet the needs of today's market. Due to the above problems, the practicality and usability of the double-mold recycled cotton production line are reduced.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a double-mold recycled cotton production line, comprising a main frame, a stirring tank is fixedly connected to the right side of the top of the main frame, a storage tank is fixedly connected to the top of the stirring tank, the bottom of the storage tank is connected to the top of the stirring tank, a round die blanking transition tank is arranged on the left side of the main frame, a round cotton pressing plate system is penetrated through the top of the round die blanking transition tank, a round mold is arranged on the bottom of the left side of the main frame, a blanking conveying line is arranged on the right side of the main frame, a square mold pressing plate system is penetrated through the surface of the main frame, a square mold is arranged on the bottom of the right side of the main frame, a base is fixedly connected to the bottom of the main frame, and a round cotton discharging cylinder is penetrated through the bottom of the round cotton pressing plate system.

[0007] Preferably, a groove for cooperating with the round cotton discharging cylinder is provided on the left side of the top of the base.

[0008] Preferably, a motor is fixedly connected to the left side of the stirring tank, and a recycled cotton stirring rod is fixedly connected to the output end of the motor.

[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0010] 1. The utility model realizes the re-optimization of the recycled cotton production process through the coordination of the main frame, the stirring tank, the storage tank, the round die blanking transition tank, the round cotton pressing plate system, the round die, the blanking conveyor line, the square die pressing plate system, the square die, the base and the round cotton discharging cylinder. It is equipped with two sets of mold systems, namely the square mold and the round mold, which can meet the production needs of recycled cotton products with different needs, and innovatively expands the method of producing recycled cotton round bubbles, which can meet the subsequent users' needs for cutting continuous recycled cotton sheets and realize the maximum utilization rate of recycled cotton. The equipped stable pre-storage tank can effectively save the waiting time of two recycled cotton products, greatly improve the production efficiency, and the production process is fully automatic, without manual intervention, thus saving labor. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the structure of the utility model;

[0012] Figure 2 It is the left view of the structure of the utility model.

[0013] In the figure: 1. Main frame; 2. Mixing tank; 3. Storage tank; 4. Round die blanking transition tank; 5. Round cotton pressing plate system; 6. Round die; 7. Blanking conveyor line; 8. Square die pressing plate system; 9. Square die; 10. Base; 11. Round cotton discharging cylinder; 12. Groove; 13. Motor; 14. Recycled cotton stirring rod. DETAILED DESCRIPTION

[0014] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0015] See also Figure 1-2A double-mold recycled cotton production line comprises a main frame 1, a stirring tank 2 is fixedly connected to the right side of the top of the main frame 1, a storage tank 3 is fixedly connected to the top of the stirring tank 2, the bottom of the storage tank 3 is connected to the top of the stirring tank 2, a round die blanking transition tank 4 is arranged on the left side of the main frame 1, a round cotton pressing plate system 5 is arranged through the top of the round die blanking transition tank 4, a round mold 6 is arranged at the bottom of the left side of the main frame 1, a blanking conveying line 7 is arranged on the right side of the main frame 1, a square mold pressing plate system 8 is arranged through the surface of the main frame 1, a square mold 9 is arranged at the bottom of the right side of the main frame 1, a base 10 is fixedly connected to the bottom of the main frame 1, a round cotton discharging cylinder 11 is arranged through the bottom of the round cotton pressing plate system 5, and a round cotton discharging cylinder 11 is arranged through the main frame 1. The coordination of the body frame 1, the mixing tank 2, the storage tank 3, the round die blanking transition tank 4, the round cotton pressing plate system 5, the round mold 6, the blanking conveying line 7, the square mold pressing plate system 8, the square mold 9, the base 10 and the round cotton discharging cylinder 11 realizes the re-optimization of the recycled cotton production process flow. The two sets of mold systems equipped with the square mold 9 and the round mold 6 can meet the production needs of recycled cotton products with different needs, innovatively expand the method of producing recycled cotton round bubbles, and can meet the subsequent users' needs for cutting continuous recycled cotton sheets, and realize the maximum utilization rate of the recycled cotton. The equipped stable pre-storage tank can effectively save the waiting time of two recycled cotton products, greatly improve the production efficiency, and the production process is fully automatic, without manual intervention in the process, thus saving labor.

[0016] A groove 12 for cooperating with the round cotton discharging cylinder 11 is provided on the left side of the top of the base 10 .

[0017] A motor 13 is fixedly connected to the left side of the stirring tank 2 , and a regenerated cotton stirring rod 14 is fixedly connected to the output end of the motor 13 .

[0018] During use, the sponge waste is crushed by the external crusher and then conveyed by the fan to the storage tank 3 at the top of the recycled sponge production line. After weighing, it is dropped into the mixing tank 2. The mixing tank 2 fully stirs the sponge crushed products, injects glue, and stirs again. Then the blanking door at the bottom of the mixing tank 2 is opened, and the blanking conveyor line 7 below the mixing tank 2 rotates forward, so that the stirred crushed sponge can pass through the square mold blanking channel to the pre-positioned square mold 9 below. When enough crushed sponge falls in, the blanking stops, and the square mold 9 moves to the position below the square mold pressing plate system 8. The square mold pressing plate system 8 moves downward to compress the crushed sponge. Steam is introduced at this time. After a certain period of time, the pressing plate rises, and the square mold 9 moves out to the discharging position, turning out the pressed recycled sponge. The worker moves this recycled sponge product to the maturation The cooling area is used for cooling after the maturation is completed to obtain the finished regenerated sponge product. When the material is dropped to the square mold as mentioned above, the storage tank 3 on the top has been stabilized, and the broken sponge is dropped into the mixing tank 2 to start the stirring action. After the stirring is completed, the blanking conveyor line 7 below the mixing tank 2 is reversed, and the stirred broken sponge can pass through the round mold blanking transition tank 4 to reach the square mold 9 below. When enough broken sponge is dropped in, the blanking stops, and the round cotton pressing plate system 5 above the round mold 6 moves downward to compress the broken sponge. Steam is introduced at this time. After a certain period of time, the round cotton pressing plate system 5 rises, and a round cotton discharging cylinder 11 is provided at the bottom of the round mold 6, which can turn out the pressed regenerated cotton round bubble. The worker moves the regenerated cotton round bubble to the maturation and cooling area, and cools it after maturation to obtain the finished regenerated cotton round bubble product.

[0019] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A double-mold recycled cotton production line, comprising a main frame (1), characterized in that: The right side of the top of the main frame (1) is fixedly connected to a stirring tank (2), the top of the stirring tank (2) is fixedly connected to a material storage tank (3), the bottom of the material storage tank (3) is communicated with the top of the stirring tank (2), a round die blanking transition tank (4) is arranged on the left side of the main frame (1), a round cotton pressing plate system (5) is arranged through the top of the round die blanking transition tank (4), a round mold (6) is arranged at the bottom of the left side of the main frame (1), a blanking conveyor line (7) is arranged on the right side of the main frame (1), a square mold pressing plate system (8) is arranged through the surface of the main frame (1), a square mold (9) is arranged at the bottom of the right side of the main frame (1), a base (10) is fixedly connected to the bottom of the main frame (1), and a round cotton discharging cylinder (11) is arranged through the bottom of the round cotton pressing plate system (5).

2. A double-mold recycled cotton production line according to claim 1, characterized in that: A groove (12) for use with a round cotton discharging cylinder (11) is provided on the left side of the top of the base (10).

3. A double-mold regenerated cotton production line according to claim 1, characterized in that: A motor (13) is fixedly connected to the left side of the stirring tank (2), and a recycled cotton stirring rod (14) is fixedly connected to the output end of the motor (13).