Environment-friendly filter element mesh welding machine
By designing an environmentally friendly filter element welding machine, the filter mesh is automatically fixed and welded by cylinders and limit components, the problems of high difficulty and low efficiency of staff during the existing welding process are solved, and a more efficient welding process is achieved.
Patent Information
- Application Number
- CN202421135473.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
During the welding process of existing filter mesh, staff need to manually support the filter mesh for welding, which is more difficult and reduces work efficiency.
An environmentally friendly filter element welding machine is designed, using an L-shaped base, cylinder, support plate, mold, limit assembly and heating device combination, and the filter net is automatically fixed to the mold and welded through the operation of the cylinder.
It reduces the work difficulty of staff, improves welding efficiency, and simplifies the process of producing filters of different sizes.
Smart Images
Figure CN222431634U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of mesh welding machines, in particular to an environmentally friendly filter element mesh welding machine. Background Art
[0002] The mesh welding machine is a device used to weld filter meshes. It is used in many fields. During the use of the mesh welding machine, the two ends of the mesh are usually butted against each other. Then, the welder is used to weld them to form a mesh structure.
[0003] With respect to the above-mentioned related technologies, the inventor believes that there are the following defects: the existing filter mesh welding is mostly to fix the filter mesh on the mold. Then, the staff manually welds it. During this process, the staff needs to support the filter mesh with one hand and weld with the other hand, which makes welding difficult and reduces the work efficiency of the staff. Utility Model Content
[0004] In order to solve the above problems, the utility model provides an environmentally friendly filter element mesh welding machine.
[0005] The above technical objectives of the utility model are achieved through the following technical solutions:
[0006] An environmentally friendly filter element welding machine comprises an L-shaped base, a first cylinder is fixedly arranged on the bottom surface of the L-shaped base in the horizontal direction, a piston rod of the first cylinder penetrates the bottom surface of the L-shaped base in the horizontal direction and is installed with a support plate, a mold is installed on the side wall of the L-shaped base in the vertical direction, an arc groove is opened on the upper surface of the support plate, the arc groove and the mold match each other, a mounting plate is fixedly arranged on the upper surface of the L-shaped base in the vertical direction, a second cylinder is fixedly arranged on the upper surface of the mounting plate, a piston rod of the second cylinder penetrates the mounting plate and is fixedly arranged with a heating device, and a limiting component for limiting the filter net is arranged on the L-shaped base.
[0007] By adopting the above technical solution, when the staff needs to weld the filter, the staff needs to place the filter on the upper surface of the support plate. Then, the staff starts the first cylinder, and then the piston rod of the first cylinder moves upward, so that the support plate moves upward under the action of the piston rod of the first cylinder, and then the support plate and the mold fit each other, so that the filter fits on the surface of the mold. At this time, the staff starts the limit assembly to limit the filter, and further, the staff starts the second cylinder, and then the heating device moves downward under the action of the piston rod of the second cylinder, so that the heating device moves to the upper surface of the mold, and then the heating device welds the filter. In this process, the staff only needs to operate the cylinder to weld, thereby reducing the difficulty of the staff's work, thereby improving the staff's work efficiency.
[0008] Furthermore, the limit assembly includes a support frame symmetrically installed on the upper surface of the L-shaped base in the horizontal direction, two third cylinders respectively fixed on the upper surfaces of the two support frames, two fixing plates respectively fixed on the ends of the piston rods of the two third cylinders, and two limit blocks respectively fixed on the two fixing plates close to the side walls of the mold, and the bottom surfaces of the two limit blocks are provided with arc grooves, and the arc grooves match the mold.
[0009] By adopting the above technical solution, when the staff needs to limit the filter, the staff needs to start the third cylinder, thereby extending the piston rod of the third cylinder, so that the fixed plate and the limit block move toward the mold under the action of the piston rod of the third cylinder, and then the limit block abuts against the surface of the mold, so that the filter fits the surface of the mold under the action of the limit block. In this process, the support plate and the limit block fit the filter to the surface of the mold so that the filter and the mold are the same shape, thereby reducing the difficulty of welding for the staff.
[0010] Furthermore, the fixing plate and the limiting block are connected to each other via bolts.
[0011] By adopting the above technical solution, when it is necessary to produce filter screens of different sizes, the staff needs to replace the mold. Subsequently, the staff needs to replace the support plate and the limit block to make the arc groove and the circular arc groove match the mold. In this process, the bolt reduces the difficulty of the staff to replace the limit block, thereby reducing the difficulty of the staff's work.
[0012] Furthermore, the upper surfaces of the two limit blocks are provided with mounting grooves.
[0013] By adopting the above technical solution, the upper surface of the limit block is provided with a mounting groove, which reduces the probability that the limit block blocks the heating device when it moves downward, thereby improving the stability of the device.
[0014] Furthermore, a threaded hole is provided on the side wall of the mold close to the L-shaped base, and a threaded rod is fixedly provided on the side wall in the vertical direction of the L-shaped base, and the threaded hole and the threaded rod match each other.
[0015] By adopting the above technical solution, the threaded hole and the threaded rod reduce the difficulty of the staff to replace the mold, thereby reducing the difficulty of the staff's work.
[0016] Furthermore, a limiting rod is fixedly arranged on the inner bottom wall of the arc-shaped groove, and a limiting groove is provided on the bottom surface of the mold, and the limiting rod and the limiting groove match each other.
[0017] By adopting the above technical solution, when the support plate moves upward, the limit rod moves upward with the support plate, so that the limit rod limits the mold, thereby reducing the probability of the mold shaking during work and reducing the work difficulty of the staff.
[0018] Furthermore, a limiting plate is sleeved on the outer wall of the mold.
[0019] By adopting the above technical solution, the limiting plate limits the filter screen, thereby reducing the probability of the filter screen being loosely welded.
[0020] In summary, the utility model has the following beneficial effects:
[0021] 1. In the present application, when the staff needs to weld the filter, the staff needs to place the filter on the upper surface of the support plate. Then, the staff starts the first cylinder, thereby moving the piston rod of the first cylinder upward, so that the support plate moves upward under the action of the piston rod of the first cylinder, and then the support plate and the mold fit each other, so that the filter fits on the surface of the mold. At this time, the staff starts the limiting assembly to limit the filter, and further, the staff starts the second cylinder, thereby moving the heating device downward under the action of the piston rod of the second cylinder, so that the heating device moves to the upper surface of the mold, and then the heating device welds the filter. In this process, the staff only needs to operate the cylinder to perform welding, thereby reducing the difficulty of the staff's work, thereby improving the staff's work efficiency;
[0022] 2. In the present application, when the staff needs to limit the filter screen, the staff needs to start the third cylinder, thereby extending the piston rod of the third cylinder, so that the fixing plate and the limit block move toward the mold under the action of the piston rod of the third cylinder, and then the limit block abuts against the surface of the mold, so that the filter screen fits the surface of the mold under the action of the limit block. In this process, the support plate and the limit block fit the filter screen to the surface of the mold so that the filter screen and the mold are in the same shape, thereby reducing the difficulty of welding for the staff;
[0023] 3. In this application, when it is necessary to produce filters of different sizes, the staff needs to replace the mold. Subsequently, the staff needs to replace the support plate and the limit block to make the arc groove and the circular arc groove match the mold. In this process, the bolt reduces the difficulty of the staff to replace the limit block, thereby reducing the difficulty of the staff's work. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;
[0025] Figure 2It is a schematic cross-sectional structure diagram of a position limiting assembly in an embodiment of the utility model;
[0026] Figure 3 It is a schematic diagram of the cross-sectional structure of the mold in the embodiment of the utility model.
[0027] In the figure: 1. L-shaped base; 11. first cylinder; 12. support plate; 13. mold; 14. mounting plate; 15. second cylinder; 16. heating device; 2. arc groove; 21. circular arc groove; 3. limit assembly; 31. support frame; 32. third cylinder; 33. fixing plate; 34. limit block; 4. bolt; 5. mounting groove; 6. threaded hole; 61. threaded rod; 7. limit rod; 71. limit groove; 8. limit plate. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0029] like Figure 1-3 As shown, the embodiment of the present application discloses an environmentally friendly filter element welding machine, including an L-shaped base 1, a first cylinder 11, a support plate 12, a mold 13, a mounting plate 14, a second cylinder 15, a heating device 16, a limit assembly 3 and a limit rod 7. The cross section of the L-shaped base 1 is L-shaped, and the first cylinder 11 is fixedly arranged on the bottom surface of the L-shaped base 1 in the horizontal direction, and the axis of its piston rod is vertical, and the piston rod of the first cylinder 11 passes through the bottom surface of the L-shaped base 1 in the horizontal direction. The support plate 12 is fixedly arranged at the end of the output shaft of the first cylinder 11, and an arc groove 2 is opened on the upper surface of the support plate 12. The mold 13 is installed on the side wall of the L-shaped base 1 in the vertical direction, and its axis is horizontal, and the arc groove 2 matches the mold 13. The mounting plate 14 is a rectangular plate-like structure, and the mounting plate 14 is fixedly arranged on the upper surface of the L-shaped base 1 in the vertical direction. The second cylinder 15 is fixedly arranged on the upper surface of the mounting plate 14, and the axis of its piston rod is vertical, and the piston rod of the second cylinder 15 passes through the mounting plate 14. The heating device 16 is fixedly arranged at the end of the piston rod of the second cylinder 15 and is used for welding the filter screen.
[0030] When the staff needs to weld the filter, the staff needs to place the filter on the upper surface of the support plate 12. Then, the staff starts the first cylinder 11, so that the piston rod of the first cylinder 11 moves upward, so that the support plate 12 moves upward under the action of the piston rod of the first cylinder 11, so that the support plate 12 and the mold 13 fit each other, so that the filter fits on the surface of the mold 13. At this time, the staff starts the limit assembly 3 to limit the filter, and further, the staff starts the second cylinder 15, so that the heating device 16 moves downward under the action of the piston rod of the second cylinder 15, so that the heating device 16 moves to the upper surface of the mold 13, and then the heating device 16 welds the filter. In this process, the staff only needs to operate the cylinder to weld, thereby reducing the difficulty of the staff's work and improving the staff's work efficiency.
[0031] The limiting assembly 3 is arranged on the L-shaped base 1 and is used to limit the filter screen. The limiting assembly 3 includes a support frame 31, a third cylinder 32, a fixed plate 33 and a limiting block 34. There are two support frames 31, and the two support frames 31 are symmetrically installed on the upper surface of the L-shaped base 1 in the horizontal direction. There are two third cylinders 32 and they are respectively fixed on the upper surfaces of the two support frames 31, and the axes of their piston rods are horizontal. The fixing plate 33 is a rectangular plate structure, and there are two fixing plates 33 and they are respectively fixed on the ends of the piston rods of the two third cylinders 32. There are two limiting blocks 34 and they are respectively fixed on the side walls of the two fixing plates 33 close to the mold 13. The bottom surfaces of the limiting blocks 34 are provided with arc grooves 21, and the arc grooves 21 match the mold 13.
[0032] When the staff needs to limit the filter screen, the staff needs to start the third cylinder 32, thereby extending the piston rod of the third cylinder 32, so that the fixing plate 33 and the limiting block 34 move toward the direction close to the mold 13 under the action of the piston rod of the third cylinder 32, and then the limiting block 34 abuts against the surface of the mold 13, so that the filter screen fits the surface of the mold 13 under the action of the limiting block 34. In this process, the support plate 12 and the limiting block 34 fit the filter screen to the surface of the mold 13 so that the filter screen and the mold 13 are the same shape, thereby reducing the difficulty of welding for the staff.
[0033] In order to reduce the difficulty of the staff's work, the fixing plate 33 and the limit block 34 are connected to each other by bolts 4. When it is necessary to produce filter screens of different sizes, the staff needs to replace the mold 13. Subsequently, the staff needs to replace the support plate and the limit block 34 so that the arc groove 2 and the circular arc groove 21 match the mold 13. In this process, the bolts 4 reduce the difficulty of the staff to replace the limit block 34, thereby reducing the difficulty of the staff's work.
[0034] In order to improve the stability of the device, the upper surfaces of the two limit blocks 34 are provided with mounting grooves 5. The upper surfaces of the limit blocks 34 are provided with mounting grooves 5 to reduce the probability that the limit blocks 34 block the heating device 16 when it moves downward, thereby improving the stability of the device.
[0035] In order to reduce the difficulty of the staff's work, a threaded hole 6 is opened on the side wall of the mold 13 close to the L-shaped base 1, and a threaded rod 61 is fixedly arranged on the side wall of the L-shaped base 1 in the vertical direction, and the threaded hole 6 and the threaded rod 61 match each other. The threaded hole 6 and the threaded rod 61 reduce the difficulty of the staff to replace the mold 13, thereby reducing the difficulty of the staff's work.
[0036] The bottom surface of the mold 13 is provided with a limiting groove 71, and the limiting rod 7 is a round rod-shaped structure with a vertical axis. The limiting rod 7 is fixedly arranged on the inner bottom wall of the arc groove 2, and the limiting rod 7 matches the limiting groove 71. When the support plate 12 moves upward, the limiting rod 7 moves upward with the support plate 12, so that the limiting rod 7 limits the mold 13, thereby reducing the probability of the mold 13 shaking during the working process, thereby reducing the working difficulty of the staff.
[0037] In order to reduce the probability of the filter mesh being welded loosely, a limiting plate 8 is sleeved on the outer wall of the mold 13. The limiting plate 8 limits the filter mesh, thereby reducing the probability of the filter mesh being welded loosely.
[0038] The use principle of an environmentally friendly filter element welding machine in this embodiment is:
[0039] When the staff needs to weld the filter, the staff needs to place the filter on the upper surface of the support plate 12. Then, the staff starts the first cylinder 11, so that the piston rod of the first cylinder 11 moves upward, so that the support plate 12 moves upward under the action of the piston rod of the first cylinder 11, so that the support plate 12 and the mold 13 fit each other, so that the filter fits on the surface of the mold 13. At this time, the staff needs to start the third cylinder 32, so that the piston rod of the third cylinder 32 extends, so that the fixing plate 33 and the limit block 34 move toward the direction close to the mold 13 under the action of the piston rod of the third cylinder 32, so that the limit block 34 abuts against the surface of the mold 13, so that the filter fits on the surface of the mold 13 under the action of the limit block 34. In this process, the support plate 12 and the limit block 34 fit the filter on the surface of the mold 13 so that the filter and the mold 13 are in the same shape. Subsequently, the staff starts the second cylinder 15, and the heating device 16 moves downward under the action of the piston rod of the second cylinder 15, so that the heating device 16 moves to the upper surface of the mold 13, and then the heating device 16 welds the filter screen. During this process, the staff only needs to operate the cylinder to perform welding, thereby reducing the difficulty of the staff's work and improving the staff's work efficiency.
[0040] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.
Claims
1. An environmentally friendly filter element mesh welding machine, comprising an L-shaped base (1), characterized in that: A first cylinder (11) is fixedly arranged on the bottom surface of the L-shaped base (1) in the horizontal direction, the piston rod of the first cylinder (11) penetrates the bottom surface of the L-shaped base (1) in the horizontal direction and is installed with a support plate (12), a mold (13) is installed on the side wall of the L-shaped base (1) in the vertical direction, an arc groove (2) is provided on the upper surface of the support plate (12), the arc groove (2) and the mold (13) match each other, a mounting plate (14) is fixedly arranged on the upper surface of the L-shaped base (1) in the vertical direction, a second cylinder (15) is fixedly arranged on the upper surface of the mounting plate (14), the piston rod of the second cylinder (15) penetrates the mounting plate (14) and is fixedly installed with a heating device (16), and a limiting component (3) for limiting the filter screen is arranged on the L-shaped base (1).
2. The environmentally friendly filter element welding machine according to claim 1 is characterized by: The limiting assembly (3) comprises a support frame (31) symmetrically mounted on the upper surface of the L-shaped base (1) in the horizontal direction, two third cylinders (32) respectively fixedly mounted on the upper surfaces of the two support frames (31), two fixing plates (33) respectively fixedly mounted on the ends of the piston rods of the two third cylinders (32), and two limiting blocks (34) respectively fixedly mounted on the two fixing plates (33) on the side walls of the mold (13), wherein the bottom surfaces of the two limiting blocks (34) are provided with arc grooves (21), and the arc grooves (21) match the mold (13) with each other.
3. The environmentally friendly filter element welding machine according to claim 2 is characterized by: The fixing plate (33) and the limiting block (34) are connected to each other via bolts (4).
4. The environmentally friendly filter element welding machine according to claim 2 is characterized by: The upper surfaces of the two limit blocks (34) are both provided with mounting grooves (5).
5. The environmentally friendly filter element welding machine according to claim 1 is characterized by: A threaded hole (6) is provided on the side wall of the mold (13) close to the L-shaped base (1), and a threaded rod (61) is fixedly provided on the side wall in the vertical direction of the L-shaped base (1), and the threaded hole (6) and the threaded rod (61) match each other.
6. The environmentally friendly filter element welding machine according to claim 1 is characterized by: A limiting rod (7) is fixedly arranged on the inner bottom wall of the arc-shaped groove (2), a limiting groove (71) is provided on the bottom surface of the mold (13), and the limiting rod (7) and the limiting groove (71) match each other.
7. The environmentally friendly filter element mesh welding machine according to claim 1 is characterized by: A limiting plate (8) is sleeved on the outer wall of the mold (13).