Composite board embossing device with temperature protection function
By designing preheating components in the composite plate embossing device, heating and humidity control of the composite plate using the spray head and heating roller, the problem of damage to the composite plate due to excessive temperature difference during the embossing process is solved, and the composite plate is achieved Effective temperature protection of the plate.
Patent Information
- Application Number
- CN202421365197.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the embossing process of composite boards, due to the large temperature difference between the composite board and the embossing device, the embossing area of the composite board is damaged.
A composite plate embossing device with temperature protection is designed, including a frame and a preheating assembly. The preheating assembly sprays water mist through the spray head and heats with a heating roller to increase the temperature and humidity of the composite panel, thereby protecting the composite panel when embossed.
Through the heating and humidity control of the preheating assembly, the damage to the composite panel by the temperature of the embossing device is effectively reduced, the damage to the embossing area is avoided, and the uniformity and consistency of the embossing effect is ensured.
Smart Images

Figure CN222431953U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite plate embossing, in particular to a composite plate embossing device with temperature protection. Background Art
[0002] Wood board embossing is a process of imprinting a specific texture or pattern onto the surface of a wood board through mechanical pressure. This process is widely used in the surface treatment of wood products such as solid wood door panels, cabinet panels, and furniture panels. It can produce realistic wood grain effects and enhance the beauty and texture of the products. The embossing machine is usually equipped with a laser engraving machine to produce various tree grains and patterns, and the embossing depth can be adjusted to ensure that the embossing is uniform and highly consistent. In addition, the surface of the embossing machine's flower roller is computer engraved and hard chrome-plated to improve durability and embossing effect. However, when embossing a composite board, due to the large temperature difference between the composite board and the embossed structure, the embossed area of the composite board will be damaged. Therefore, a composite board embossing device with temperature protection is required.
[0003] The application number retrieved is: CN201310301551.7, which is a veneer embossing machine. A turbine motor is arranged in the embossing chamber to control the pressing plate to lightly stick to the upper surface of the veneer to prevent the veneer from warping up.
[0004] However, the existing composite board embossing device still has certain defects in actual use: when embossing the composite board, the composite board itself is a wooden structure. Therefore, when the composite board comes into contact with the embossing device, when the temperature of the embossing device is too high, the embossing area of the composite board will be damaged due to the high temperature. For this reason, we propose a composite board embossing device with temperature protection. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a composite board embossing device with temperature protection, which aims to improve the problem that when the composite board is embossed, the composite board itself is a wooden structure. Therefore, when the composite board comes into contact with the embossing device, when the temperature of the embossing device is too high, the embossing area of the composite board will be damaged due to the excessively high temperature.
[0006] The utility model implements a composite plate embossing device with temperature protection through the following technical scheme, including a frame and a preheating component, a mounting plate is installed on the top of the frame by bolts, and a first track is installed at the center of two groups of the mounting plates, and the preheating component is arranged above the first track, and a second track is arranged on the side of the first track away from the preheating component, and an embossing component is arranged on the side of the preheating component away from the first track, and a first motor room is arranged below the frame, and a second motor room is arranged on the right side of the first motor room.
[0007] Furthermore, the preheating component includes an outer shell, a water supply chamber, a first water inlet pipe, a regulating valve, a second water inlet pipe, a pressurizing box and a spray head, and a water supply chamber is provided below the inner wall of the outer shell, and the first water inlet pipe is connected to the lower part of the inner wall of the water supply chamber, and a regulating valve is installed on the side of the first water inlet pipe away from the embossing component, and a second water inlet pipe is installed below the regulating valve, and a pressurizing box is installed below the second water inlet pipe, and a spray head is provided on the side of the pressurizing box away from the first track.
[0008] Furthermore, the preheating component also includes a driving motor, a rotating shaft, a gear, a rotating bracket and a heating roller, and the output end of the driving motor is connected to the rotating shaft, and a gear is meshed below the rotating shaft, and a rotating bracket is connected below the gear, and a heating roller is installed below the rotating bracket.
[0009] Furthermore, the embossing assembly includes a partition plate, an embossing roller and a flame spray box, and the embossing roller is installed above the partition plate, and the flame spray box is arranged on the side of the embossing roller away from the preheating assembly.
[0010] Furthermore, the heating roller includes a heating wire and an outer cover, and the outer surface of the heating wire is covered with the outer cover.
[0011] Furthermore, a docking bracket is installed on the left side of the embossing roller, and a stepping motor is arranged on the side of the docking bracket away from the embossing roller.
[0012] Furthermore, a support leg is provided below the frame, a support plate is installed at the center of the inner wall of the support leg through bolts, and a fixed base is installed below the support leg.
[0013] The utility model provides a composite plate embossing device with temperature protection, which has the following beneficial effects:
[0014] At this time, the first crawler drives the composite plate to move, so that the composite plate enters before entering the embossing assembly, and the composite plate enters the preheating assembly. At this time, the preheating assembly sprays water mist through the spray head, so that water droplets adhere to the outer surface of the composite plate. At this time, the heating roller contacts the composite plate, so that the temperature of the composite plate increases, so that the composite plate enters the embossing assembly after exiting the preheating assembly. At this time, the embossing roller contacts the composite plate, so that after the composite plate contacts the embossing roller, the composite plate is protected by humidity and temperature, thereby preventing the temperature of the embossing roller from damaging the composite plate. The specific contents are as follows:
[0015] A mounting plate is installed on the top of the frame by bolts, and a first crawler is installed at the center of the two sets of mounting plates, and the preheating component is arranged above the first crawler, and a second crawler is arranged on the side of the first crawler away from the preheating component, and an embossing component is arranged on the side of the preheating component away from the first crawler, and a first motor room is arranged below the frame, and a second motor room is arranged on the right side of the first motor room, the preheating component includes an outer shell, a water supply chamber, a first water inlet pipe, a regulating valve, a second water inlet pipe, a pressurizing box and a spray head, and a water supply chamber is arranged below the inner wall of the outer shell The water chamber is provided with a first water inlet pipe connected to the lower part of the inner wall of the water supply chamber, a regulating valve is installed on the side of the first water inlet pipe away from the embossing component, a second water inlet pipe is installed below the regulating valve, a pressurizing box is installed below the second water inlet pipe, and a spray head is arranged on the side of the pressurizing box away from the first track, the preheating component also includes a driving motor, a rotating shaft, a gear, a rotating bracket and a heating roller, the output end of the driving motor is connected to the rotating shaft, a gear is meshed below the rotating shaft, a rotating bracket is connected below the gear, and a heating roller is installed below the rotating bracket. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a composite plate embossing device with temperature protection according to the utility model;
[0017] Figure 2 It is a schematic structural diagram of a front cross section of a frame of a composite plate embossing device with temperature protection according to the utility model;
[0018] Figure 3 It is a schematic structural diagram of a front cross section of a preheating assembly of a composite plate embossing device with temperature protection according to the utility model;
[0019] Figure 4 The utility model is a schematic diagram of the structure of an embossing roller of a composite plate embossing device with temperature protection.
[0020] In the figure: 1, frame; 2, first crawler; 3, mounting plate; 4, support leg; 5, fixed base; 6, support plate; 7, first motor room; 8, second motor room; 9, preheating assembly; 10, embossing assembly; 1001, partition plate; 11, control room; 12, second crawler; 13, shell; 14, water supply chamber; 15, first water inlet pipe; 16, regulating valve; 17, second water inlet pipe; 18, pressurizing box; 19, spray head; 20, drive motor; 21, rotating shaft; 22, gear; 23, rotating bracket; 24, heating roller; 2401, heating wire; 2402, outer cover; 25, embossing roller; 26, flamethrower; 27, docking bracket; 28, stepping motor. DETAILED DESCRIPTION
[0021] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0022] like Figure 1 - Figure 4 As shown, a composite plate embossing device with temperature protection includes a frame 1 and a preheating assembly 9, wherein mounting plates 3 are installed on the top of the frame 1 by bolts, and a first track 2 is installed at the center of two sets of mounting plates 3, and the preheating assembly 9 is arranged above the first track 2, and a second track 12 is arranged on the side of the first track 2 away from the preheating assembly 9, and an embossing assembly 10 is arranged on the side of the preheating assembly 9 away from the first track 2, and a first motor chamber 7 is arranged below the frame 1, and a second motor chamber 8 is arranged on the right side of the first motor chamber 7, wherein a composite plate is placed on the first track 2, and at this time the composite plate is transported along the first track 2 into the interior of the preheating assembly 9, and by humidifying and heating the composite plate, the damage of the embossing assembly 10 to the composite plate can be reduced when the composite plate is embossed.
[0023] The preheating assembly 9 includes a shell 13, a water supply chamber 14, a first water inlet pipe 15, a regulating valve 16, a second water inlet pipe 17, a pressurizing box 18 and a spray head 19, and the water supply chamber 14 is arranged below the inner wall of the shell 13, and the first water inlet pipe 15 is connected to the lower inner wall of the water supply chamber 14, and the regulating valve 16 is installed on the side of the first water inlet pipe 15 away from the embossing assembly 10, and the second water inlet pipe 17 is installed below the regulating valve 16, and the pressurizing box 18 is installed below the second water inlet pipe 17, and the spray head 19 is arranged on the side of the pressurizing box 18 away from the first crawler 2. When the composite plate enters the preheating assembly 9, the first water inlet pipe 15 is installed with a regulating valve 16, and the second water inlet pipe 17 is installed with a pressurizing box 18, and the spray head 19 is arranged on the side of the pressurizing box 18 away from the first crawler 2. When inside the heating component 9, the first water inlet pipe 15 inside the water supply chamber 14 guides the water source into the regulating valve 16, and the regulating valve 16 brings the water source into the second water inlet pipe 17, and the second water inlet pipe 17 pours the water source into the pressurized box 18, so that the pressurized box 18 brings the water source into the spray head 19, so that the spray head 19 sprays the water source in the form of water mist onto the outer surface of the composite plate, and the outer surface of the composite plate assists the water mist to be transported along the first track 2 to the second track 12, so that the composite plate moves toward the embossing component 10, and when the composite plate moves above the second track 12.
[0024] The preheating component 9 includes a driving motor 20, a rotating shaft 21, a gear 22, a rotating bracket 23 and a heating roller 24, and the output end of the driving motor 20 is connected to the rotating shaft 21, and the gear 22 is meshed below the rotating shaft 21, and the rotating bracket 23 is connected below the gear 22, and the heating roller 24 is installed below the rotating bracket 23. At this time, when the composite plate moves to the bottom of the heating roller 24, the driving motor 20 drives the rotating shaft 21 to rotate, so that the rotating shaft 21 drives the gear 22 to rotate, and the gear 22 drives the teeth of the rotating bracket 23 to rotate through the teeth, so that the rotating bracket 23 drives the heating roller 24 to move, so that the heating roller 24 is in contact with the composite plate, so that the outer surface of the composite plate is evenly heated.
[0025] The embossing assembly 10 includes a partition plate 1001, an embossing roller 25 and a flamethrower box 26, and the embossing roller 25 is installed above the partition plate 1001, and the flamethrower box 26 is arranged on the side of the embossing roller 25 away from the preheating assembly 9, a docking bracket 27 is installed on the left side of the embossing roller 25, and a stepper motor 28 is arranged on the side of the docking bracket 27 away from the embossing roller 25. After the composite plate is transported into the embossing assembly 10 through the second track 12, when the flamethrower 26 heats the outer surface of the embossing roller 25, the stepper motor 28 drives the embossing roller 25 to rotate, so that the embossing roller 25 is continuously in contact with the composite plate. Since the composite plate itself is heated inside the preheating assembly 9, the temperature and humidity of the composite plate itself are increased, so that when the embossing roller 25 is embossed, the temperature of the embossing roller 25 can be prevented from damaging the composite plate.
[0026] The heating roller 24 includes a heating wire 2401 and an outer cover 2402, and the outer surface of the heating wire 2401 is covered with the outer cover 2402. At this time, the heating wire 2401 inside the heating roller 24 is heated. When the heating roller 24 generates heat, the heat is transferred outward, and the heat is radiated to the top of the outer cover 2402. At this time, when the heating roller 24 contacts the composite plate through the outer cover 2402, thereby completing the heating of the composite plate, direct contact with the composite plate can be avoided, so that when the composite plate is heated, direct damage to the composite plate can be avoided.
[0027] A support leg 4 is provided below the frame 1, and a support plate 6 is installed at the center of the inner wall of the support leg 4 by bolts, and a fixed base 5 is installed below the support leg 4, and the first motor chamber 7 and the second motor chamber 8 are fixed by the support plate 6, so as to facilitate the placement of the two.
[0028] In summary, the utility model is through the frame 1 and the preheating component 9, wherein when the composite plate is processed, the first crawler 2 drives the composite plate to move, and when the composite plate moves to the inside of the pretreatment component, the first water inlet pipe 15 in the water supply chamber 14 pours water into the regulating valve 16, and the regulating valve 16 pours water into the second water inlet pipe 17, and the second water inlet pipe 17 pours water into the heating box, and the heating box and the spray head 19 form water mist with the water source and spray it onto the outer surface of the composite plate. When water droplets are attached to the outer surface of the composite plate, the first crawler 2 transports the composite plate to the top of the second crawler 12, and the driving motor 20 rotates the gear 22 through the rotating shaft 21, and the gear 22 drives the rotating bracket 23 to move, so that The rotating bracket 23 drives the heating roller 24 to contact the composite plate. At this time, the heating wire 2401 inside the heating roller 24 is heated by the outer cover 2402, so that when the composite plate is in contact, the auxiliary water droplets of the composite plate are heated by the heating roller 24, so that the temperature and humidity of the composite plate are increased. At the same time, the second track 12 drives the composite plate to be transported into the embossing component 10. At this time, the spray box contacts the embossing roller 25, so that the outer surface of the embossing roller 25 is heated. At this time, the stepper motor 28 drives the embossing roller 25 to rotate, so that the embossing roller 25 contacts the composite plate. Since the temperature and humidity of the composite plate itself are increased, during the contact process of the embossing roller 25, the temperature and humidity of the composite plate are increased to protect the material in the embossing area.
Claims
1. A composite plate embossing device with temperature protection, comprising a frame (1) and a preheating component (9), characterized in that: A mounting plate (3) is mounted on the top of the frame (1) by bolts, and a first crawler (2) is mounted at the center of two groups of the mounting plates (3), and the preheating component (9) is arranged above the first crawler (2), and a second crawler (12) is arranged on the side of the first crawler (2) away from the preheating component (9), and an embossing component (10) is arranged on the side of the preheating component (9) away from the first crawler (2), and a first motor room (7) is arranged below the frame (1), and a second motor room (8) is arranged on the right side of the first motor room (7).
2. The composite plate embossing device with temperature protection according to claim 1, characterized in that: The preheating component (9) comprises an outer shell (13), a water supply chamber (14), a first water inlet pipe (15), a regulating valve (16), a second water inlet pipe (17), a pressurizing box (18) and a spray head (19), and a water supply chamber (14) is arranged below the inner wall of the outer shell (13), and the first water inlet pipe (15) is connected to the lower inner wall of the water supply chamber (14), and a regulating valve (16) is installed on the side of the first water inlet pipe (15) away from the embossing component (10), and a second water inlet pipe (17) is installed below the regulating valve (16), and a pressurizing box (18) is installed below the second water inlet pipe (17), and a spray head (19) is arranged on the side of the pressurizing box (18) away from the first crawler (2).
3. The composite plate embossing device with temperature protection according to claim 1, characterized in that: The preheating component (9) further comprises a driving motor (20), a rotating shaft (21), a gear (22), a rotating bracket (23) and a heating roller (24), wherein the output end of the driving motor (20) is connected to the rotating shaft (21), and the gear (22) is meshed below the rotating shaft (21), and the rotating bracket (23) is connected below the gear (22), and the heating roller (24) is installed below the rotating bracket (23).
4. The composite plate embossing device with temperature protection according to claim 1, characterized in that: The embossing assembly (10) comprises a partition plate (1001), an embossing roller (25) and a flame spray box (26), wherein the embossing roller (25) is installed above the partition plate (1001), and the flame spray box (26) is arranged on a side of the embossing roller (25) away from the preheating assembly (9).
5. The composite plate embossing device with temperature protection according to claim 3, characterized in that: The heating roller (24) comprises a heating wire (2401) and an outer cover (2402), and the outer surface of the heating wire (2401) is covered with the outer cover (2402).
6. The composite plate embossing device with temperature protection according to claim 4, characterized in that: A docking bracket (27) is installed on the left side of the embossing roller (25), and a stepping motor (28) is arranged on the side of the docking bracket (27) away from the embossing roller (25).
7. The composite plate embossing device with temperature protection according to claim 1, characterized in that: A support leg (4) is provided below the frame (1), a support plate (6) is installed at the center of the inner wall of the support leg (4) by means of bolts, and a fixed base (5) is installed below the support leg (4).
Citation Information
Patent Citations
Laminated board embossing machine
CN104290516A