Top loading type packaging equipment

By designing multiple sets of paper blank conveying mechanisms and top-load packaging equipment for quick replacement of cardboard grippers, the problems of low efficiency and difficulty in replacing existing equipment are solved, and the synchronous forming and sealing of multiple paper blanks is realized, which improves the Production efficiency and equipment stability.

CN222432725UActive Publication Date: 2025-02-07LIAONING DIANGUAN TECH CO LTD +1
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Patent Information

Application Number
CN202421359527.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-14
Publication Date
2025-02-07
Estimated Expiration
2034-06-14

AI Technical Summary

Technical Problem

The existing top load packaging equipment has problems such as low efficiency, difficulty in replacing, and large vibration of the equipment during paper blank molding, loading and box sealing, which affects production efficiency.

Method used

A top load packaging equipment is designed, using multiple parallel-arranged paper blank conveying mechanisms to realize the simultaneous conveying of multiple sets of paper blanks, equipped with a two-axis linear sliding table and a cardboard gripper, which can quickly replace different specifications. Cardboard, adhesive spray mechanism and molding assembly enable synchronous molding and sealing of multiple paper blanks.

Benefits of technology

The simultaneous forming, loading and sealing of multiple paper blanks is realized, which improves production efficiency, simplifies the replacement process of cardboards of different specifications, reduces equipment vibration, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

Top loading type packaging equipment comprises a rack, and a paper blank warehouse, a paper blank grabbing mechanism, a paper blank boxing mechanism, a paper box conveying mechanism, a material conveying mechanism, a material grabbing mechanism, an inner tongue folding mechanism, a paper box sealing mechanism and a paper box output mechanism are arranged in the rack. The device is characterized in that the paper blank library comprises a plurality of paper blank conveying mechanisms; the paper blank box forming mechanism comprises a two-shaft linear sliding table, a mounting frame is connected to the lower end of the sliding table, and a plurality of paperboard grippers are evenly distributed on the mounting frame; a glue spraying mechanism is mounted on the rack and located in front of the paper blank grabbing mechanism, the glue spraying mechanism comprises a plurality of pairs of first glue spraying guns, and each pair of first glue spraying guns corresponds to inner tongues at the two ends of the to-be-formed paper blank respectively; a paper box forming mechanism is arranged on the rack and located in front of the glue spraying mechanism, the paper box forming mechanism comprises a plurality of forming assemblies, and the number of the forming assemblies is equal to the number of the paperboard grippers and the paperboard grippers are in one-to-one correspondence. The equipment can simultaneously realize forming, loading and box sealing of a plurality of pieces of ground paper, is high in production efficiency, and is convenient to replace different specifications.
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Description

Technical Field

[0001] The utility model belongs to packaging machinery, in particular to a top loading type packaging equipment. Background Art

[0002] Packaging cartons are widely used for packaging of various products, especially for packaging of various medical devices, such as various prefilled needles, syringes, etc. Top loading packaging equipment is used to realize the forming, conveying, loading, sealing and output of packaging cartons, completing the entire process from blank forming to finished box output.

[0003] Existing top loading packaging equipment usually includes a paper blank material warehouse, a paper blank grabbing mechanism, a paper blank boxing mechanism, a carton conveying mechanism, an instruction material warehouse, an instruction box loading mechanism, a material conveying mechanism, a material grabbing mechanism, an inner tongue folding mechanism, a carton sealing mechanism and a carton output mechanism. This packaging equipment has the following problems:

[0004] 1. The paper blank material warehouse is a single-group material warehouse for storage and transportation. When taking out materials, the paper blanks can only be taken out one by one, which affects the speed of taking out and forming. At the same time, the paper blank material warehouse is generally connected to the whole equipment by bolts. It is difficult to replace the fixtures for paper blanks of different specifications, which delays time when changing products and affects work efficiency.

[0005] 2. The paper blank grabbing mechanism is used to grab the packaging box paper blanks in the paper blank material warehouse and place them at a fixed position and angle for subsequent process equipment to use. Most existing grabbing mechanisms use servo motors that rotate forward and reverse through connecting rods to drive the suction fixture to reciprocate, resulting in large equipment vibrations; and when the position sensor fails, the mechanism may swing out of position and hit other mechanism components, causing damage to other mechanism components;

[0006] In addition, the frame of the existing grabbing mechanism is usually formed by bolting and has poor adjustment ability. Moreover, in one packaging device, there are multiple materials to be grabbed at different heights, and the grabbing device requires a specific design and is not very versatile.

[0007] 3. The paper blank boxing mechanism includes a single paper blank gripper mechanism, a glue spraying mechanism and a single-station paper box forming group on the frame. This boxing mechanism can only fold a single paper blank into a box at a time, which has low work efficiency; and the production process may involve frequent changes in packaging materials and paper blank specifications, and the paper blank gripper mechanism needs to be replaced and adjusted, but the existing bolt-on method is not convenient for quick disassembly, which affects production efficiency.

[0008] 4. The inner tongue folding mechanism is used to fold the inner tongues at both ends of the packaging carton horizontally to support and protect the material. The existing folding mechanism uses two symmetrically arranged cylinders to extend and retract at the same time, pushing the pusher to move horizontally to flatten the inner tongue, resulting in large vibration of the equipment, which affects the service life of the equipment.

[0009] 5. The existing carton sealing mechanism realizes the folding and sealing operation of the carton by swinging the swing rod or the swing plate, but this mechanism can only fold and seal the carton one by one, and the work efficiency is low; and the front tongue of the carton cover after sealing is entirely pasted to the front of the packaging box, making it difficult for the end user to open the box and wasting glue. Utility Model Content

[0010] The technical problem to be solved by the utility model is to provide a top loading packaging device which can realize the forming, loading and box sealing of multiple paper blanks at the same time, has high production efficiency and is convenient for replacing different specifications of products.

[0011] In order to solve the above problems, the utility model adopts the following technical solutions:

[0012] A top loading packaging device comprises a frame, in which a paper blank material storehouse, a paper blank grabbing mechanism, a paper blank boxing mechanism, a carton conveying mechanism, a material conveying mechanism, a material grabbing mechanism, an inner tongue folding mechanism, a carton sealing mechanism and a carton output mechanism are arranged; the paper blank boxing mechanism, the material grabbing mechanism, the carton sealing mechanism and the carton output mechanism are sequentially connected through the carton conveying mechanism to realize linkage, and the special features thereof are:

[0013] The paper blank material storehouse comprises a plurality of paper blank conveying mechanisms arranged in parallel, which are used to place and convey a plurality of paper blanks at the same time; the paper blank grabbing mechanism is arranged between the paper blank material storehouse and the paper blank boxing mechanism, which is used to grab a plurality of paper blanks at the same time and send them to the paper blank boxing mechanism;

[0014] The paper blank box-forming mechanism comprises a paper blank gripping mechanism, a glue spraying mechanism and a paper box forming mechanism;

[0015] The paper blank gripper mechanism comprises a two-axis linear slide arranged on a frame, a mounting frame is connected to the lower end of the Z-axis slide of the two-axis linear slide through a quick-release assembly, and a plurality of paperboard grippers are evenly distributed on the mounting frame for grabbing a plurality of paper blanks at the same time;

[0016] The glue spraying mechanism is installed in front of the paper blank grabbing mechanism, and includes a plurality of pairs of first glue spraying guns evenly arranged in a row, each pair of first glue spraying guns respectively corresponding to the inner tongues at both ends of the paper blank to be formed; and is used to spray glue on the inner tongues at both ends of a plurality of paper blanks at the same time;

[0017] The paper box forming mechanism is installed in front of the glue spraying mechanism. The paper box forming mechanism includes a plurality of forming components evenly arranged in a row. The number of the forming components is equal to and corresponds to the number of the paperboard grippers, and is used to realize the synchronous forming of a plurality of paper blanks.

[0018] As a further preferred embodiment, the quick-release assembly includes a connecting column and a connecting seat, the connecting column is fixed to the lower end of the Z-axis slide, and the connecting seat is composed of a connecting base plate and two connecting blocks symmetrically fixed on the connecting base plate. The lower end of the connecting column is a cube, which is inserted between the two connecting blocks and connected to each other through a thumb-type lock to facilitate rapid removal and replacement of the mounting frame and the cardboard gripper.

[0019] As a further preference, a clamping plate is fixed at the lower end of the connecting column, and a pair of limiting clamping blocks are respectively provided between the two ends of the clamping plate and the two connecting clamping blocks to reduce the load of the thumb-type locker.

[0020] As a further preference, the cardboard gripper includes a supporting plate frame, in which a box pushing cylinder and suction cups symmetrically arranged on both sides of the box pushing cylinder are provided, the lower end of the piston rod of the box pushing cylinder is connected to a box pushing plate, and when the box pushing plate is in the initial position, the lower end of the suction cup passes through the through hole on the box pushing plate.

[0021] As a further preference, the glue spraying mechanism includes a base plate, on which two parallel slats are slidably mounted through linear slide rail assemblies, each pair of first glue spray guns is respectively arranged on the two slats, and a lead screw nut assembly is provided between one end of the two slats and a vertical plate provided on the base plate to facilitate adjustment of the spacing between each pair of first glue spray guns; photoelectric sensors are respectively provided between each pair of first glue spray guns on the base plate to detect the passage of the cardboard to be formed so as to control the glue spraying of the first glue spray guns.

[0022] As a further preference, the paper box forming mechanism includes a mounting plate, on which a plurality of forming holes are evenly distributed, and at each forming hole a forming assembly is provided, the forming assembly includes a guide box assembly and a press box assembly; the guide box assembly includes two long boxes and two short boxes, and the inner side plates of the long boxes and the short boxes are respectively inserted into the forming holes, so as to realize the guidance of the cardboard of each packaging paper box when it is inserted into the forming hole.

[0023] As a further preference, the box pressing assembly includes two long side pressing assemblies and two short side pressing assemblies, which are used for pressing and forming the packaging paper boxes inserted into the forming holes; the long side pressing assembly includes a mounting block, which is fixed to the mounting plate through a connecting plate and is located in a groove in the middle of the long side of each forming hole, and a swing seat is hinged on the mounting block through a pin shaft, and a box pressing cylinder is fixed on the mounting block below the mounting plate for pushing the swing seat to swing; the middle part of the swing seat is L-shaped and two rollers are installed at the lower end of the swing seat through a swing shaft; a reset spring is provided between the upper end of the middle part of the swing seat and the mounting block for automatic reset of the swing seat after swinging.

[0024] As a further preferred embodiment, the paper blank material storehouse comprises a support frame, a mounting plate is provided on the support frame, a plurality of brackets are evenly fixed on the mounting plate, a fixing plate is connected to the bracket via a thumb-type locker, and the paper blank conveying mechanisms are respectively fixed on the fixing plate;

[0025] A guide plate is fixed on the support frame above the mounting plate through a spring plunger and a thumb-type locker, and a plurality of special-shaped guide holes are evenly distributed on the guide plate, and the paper blank conveying mechanism passes through the corresponding guide holes respectively; guide strips are fixed on the left and right sides and the top of each guide hole on the guide plate, respectively, for guiding the paper blank during conveying.

[0026] As a further preference, the paper blank conveying mechanism includes two support plates fixed in parallel on a fixed plate, two synchronous belt mechanisms are provided between the two support plates and are connected to a pallet for supporting and conveying the paper blanks to be used; a connecting plate is provided between the bottoms of the two support plates, a cylinder is hinged on the connecting plate, and the output end of the cylinder is connected to the driving shafts of the two synchronous belt mechanisms through a swing arm and a one-way bearing, so as to drive the two synchronous belt mechanisms to operate in a stepwise manner.

[0027] As a further preference, limiting plates are connected to the outer sides of the two support plates through connecting columns, and the spacing between the two limiting plates matches the length of the paper blanks to be conveyed, so as to achieve limiting during the conveyance of the paper blanks; a support stopper is placed between the two limiting plates on the two synchronous belt mechanisms, and the support stopper follows the stepping of the synchronous belt mechanisms, so as to block the paper blanks to be conveyed from behind.

[0028] As a further preferred embodiment, the paper blank grabbing mechanism comprises a frame group and a suction clamp, a servo motor and a drive shaft are provided on the frame group, and the servo motor is drivingly connected to the drive shaft;

[0029] Two swing arm assemblies are symmetrically hinged on both sides of one end of the frame assembly, and the swing arm assembly is hinged by a swing arm and an output arm, wherein the lower end of the swing arm is hinged on the frame assembly, and the upper end of the swing arm is hinged on the middle of the output arm; a mounting plate is connected between the two output arms, and the suction fixture is fixed on the mounting plate by a thumb-type locker;

[0030] Crank-connecting rod assemblies are symmetrically connected to both ends of the drive shaft, and the outer ends of the connecting rods of the crank-connecting rod assemblies are respectively hinged to the middle of the corresponding swing arms to drive the swing arms to swing back and forth;

[0031] Two control components are symmetrically hinged in the frame group, and the control components include a small swing arm, a long connecting rod and a short connecting rod, wherein the lower end of the small swing arm is hinged on the frame group, the upper end of the small swing arm is hinged to the long connecting rod and one end of the short connecting rod, the other end of the long connecting rod is hinged to the lower end of the corresponding output arm, and the other ends of the two short connecting rods are hinged to the lower parts of the two swing arms through a long axis, which is used to control the output arm to rotate back and forth while following the reciprocating swing of the swing arm, thereby adjusting the angle of the suction fixture.

[0032] As a further preference, the suction clamp includes a connecting plate, which is attached to the mounting plate and fixed by the thumb-type lock; a suction cup frame is fixed on the connecting plate, and a plurality of suction cup seats are evenly fixed on the suction cup frame, and a baffle and four suction cups arranged in a rectangular shape are installed on each suction cup seat, and the outer end of the suction cup passes through the through hole on the baffle for adsorbing the paper blank material to be grasped.

[0033] As a further preference, the frame group includes an inner frame and an outer frame, the servo motor, drive shaft, swing arm assembly and control assembly are all arranged on the outer frame, the two vertical plates of the outer frame are respectively attached to the two sides of the inner frame and are fixed to the inner frame through guide strips and clamps arranged on the outside of the inner frame, a rotatable adjustment shaft is installed on the inner frame, both ends of the adjustment shaft respectively pass through the two vertical plates of the outer frame and are provided with cams, and pressure blocks are respectively fixed on the two vertical plates, and the pressure blocks are respectively pressed on the corresponding outer edges of the cams to adjust the grabbing height.

[0034] As a further preference, the inner frame is formed by two symmetrically arranged connecting seats connected by two connecting shafts, and the outer frame is formed by two vertical plates connected by multiple connecting shafts.

[0035] As a further preference, the carton conveying mechanism comprises an annular magnetic levitation conveyor line, on which are disposed a plurality of trolleys, each of which is provided with a carton fixing clamp for simultaneously receiving the carton formed after the paper blank is formed and conveying it forward to the next process.

[0036] As a further preference, the material conveying mechanism comprises two conveyor belt mechanisms arranged in parallel, and a plurality of material stoppers are evenly distributed and fixed on the conveyor belt of each conveyor belt mechanism for placing the material to be packaged.

[0037] As a further preference, the material grabbing mechanism is arranged above the material conveying mechanism and the carton conveying mechanism, and comprises a spider hand robot, and a suction cup gripper is connected to the lower end of the gripper of the spider hand robot for simultaneously grabbing a pair of materials and putting them into the formed carton.

[0038] As a further preferred embodiment, the inner tongue folding mechanism is arranged between the material conveying mechanism and the carton conveying mechanism through a bracket, and comprises a mounting base plate, on which a sliding plate is slidably mounted through two transverse slide rail assemblies, and a servo motor is arranged on the bottom surface of the mounting base plate in a vertical direction, and an output end of the servo motor is connected to the sliding plate through a crank slider mechanism, so as to drive the sliding plate to intermittently reciprocate along the width direction of the mounting base plate;

[0039] Two connecting plates are slidably mounted on the sliding plate through two longitudinal slide rail assemblies, and driving cylinders are respectively arranged near both ends of the sliding plate, and the output ends of the driving cylinders are respectively connected to the corresponding connecting plates to drive the two connecting plates to slide toward or in opposite directions;

[0040] F-shaped push handles are evenly fixed on the two connecting plates, one end of the F-shaped push handles extends to the same side of the two connecting plates, two adjacent F-shaped push handles are symmetrically arranged and the other ends are fixed on the two connecting plates, so as to move toward each other under the drive of the connecting plates to realize the folding of the inner tongues of multiple packaging cartons.

[0041] As a further preference, the crank slider mechanism includes a drive disk fixed to the output end of the servo motor, the drive disk is provided with an eccentrically arranged pin shaft, a linkage block is fixed to the bottom surface of the sliding plate, the linkage block is provided with a long strip hole, and the upper end of the pin shaft is inserted into the strip hole through clearance fit.

[0042] As a further preferred embodiment, the carton sealing mechanism comprises a two-axis linear gantry, a mounting frame is detachably connected to the lower end of the Z-axis slide of the two-axis linear gantry through a connecting assembly, and a plurality of sealing fixtures are evenly distributed on the mounting frame for folding and sealing the upper covers of a plurality of packaging cartons at the same time;

[0043] The box sealing fixture includes a base plate evenly suspended under the mounting frame through a connecting frame, and two suction cups are symmetrically arranged at the front end of the base plate for sucking the box body on one side of the upper cover of the paper box; a folding plate is hinged on the front side of the base plate, and a folding cylinder is arranged between the base plate and the folding plate for driving the folding plate to flip and realize folding the upper cover of the paper box; the folding plate is L-shaped and tongue-pressing cylinders are symmetrically arranged on the vertical plate at the front end of the bottom of the folding plate for sticking the glue-coated front tongue of the upper cover to the other side of the box body.

[0044] As a further preference, the connection assembly has the same structure as the quick-release assembly to facilitate quick replacement when changing to different specifications.

[0045] As a further preferred embodiment, a carton steering mechanism is provided on the frame between the carton conveying mechanism and the carton output mechanism, for steering the sealed packaging carton 90 degrees and then supplying it to the carton output mechanism;

[0046] The carton steering mechanism comprises a mounting plate frame, in which a sliding plate is slidably mounted via a linear slide rail assembly, and a driving cylinder is provided at the bottom of the mounting plate frame, and an output end of the driving cylinder is fixedly connected to the sliding plate via a connecting frame, so as to drive the sliding plate to slide back and forth;

[0047] A plurality of rotatable shafts are evenly installed on the mounting plate frame, the lower ends of the shafts are connected to the sliding plates through gear rack assemblies, suction cup seats are fixed to the upper ends of the shafts, suction cups are evenly arranged on the suction cup seats and box pallets are fixed thereto, the suction cups are respectively led out from the through holes corresponding to the box pallet, and are used to adsorb the material packaging boxes on the box pallet.

[0048] As a further preference, the carton output mechanism includes a conveyor belt transmission mechanism and a carton gripper mechanism. The carton gripper mechanism is arranged on the frame above the conveyor belt transmission mechanism, and is used to grab the packaged carton after the sealing and turning and put it onto the conveyor belt transmission mechanism; the conveyor belt transmission mechanism is arranged longitudinally along the frame and led out from one end of the frame, and is used to output the packaged carton.

[0049] As a further preferred embodiment, the frame is divided into four structural units along its longitudinal direction, the paper blank material storage, the paper blank grabbing mechanism and the paper blank boxing mechanism are arranged in the first structural unit, the material conveying mechanism, the material grabbing mechanism and the inner tongue folding mechanism are arranged in the third structural unit, the paper box sealing mechanism and the paper box output mechanism are arranged in the fourth structural unit; the paper box conveying mechanism runs through the four structural units;

[0050] An instruction material library and an instruction manual boxing mechanism are provided in the second structural unit. The instruction manual boxing mechanism includes an instruction manual grabbing mechanism and an instruction manual gripping mechanism. The instruction manual grabbing mechanism has a structure that is basically the same as the paper blank grabbing mechanism and is used to grab instructions from the instruction material library and place them at a horizontal angle. A plurality of instruction manual grippers are evenly distributed on the instruction manual gripping mechanism, which are used to grab instructions from the instruction manual grabbing mechanism and load them into a formed paper box on the paper box conveying mechanism.

[0051] The beneficial effects of the utility model are:

[0052] 1. Since the paper blank material store includes a plurality of paper blank conveying mechanisms arranged in parallel, multiple groups of paper blanks can be placed and conveyed at the same time; through the paper blank grabbing mechanism arranged between the paper blank material store and the paper blank boxing mechanism, multiple paper blanks can be grabbed at the same time and sent to the paper blank boxing mechanism;

[0053] 2. Since the paper blank box-forming mechanism includes a paper blank gripper mechanism, a glue spraying mechanism and a paper box forming mechanism; a plurality of cardboard grippers are evenly installed at the lower end of the Z-axis slide of the two-axis linear slide of the paper blank gripper mechanism through a mounting frame, so that paper blanks of multiple packaging cartons can be grasped at the same time and sent to the glue spraying mechanism and the paper box forming mechanism in sequence; since the glue spraying mechanism includes a plurality of pairs of first glue spraying guns evenly arranged in a row and each pair of first glue spraying guns respectively corresponds to the inner tongues at both ends of the paper blanks to be formed; therefore, glue can be sprayed on the inner tongues at both ends of multiple paper blanks at the same time; and multiple forming components evenly distributed on the paper box forming mechanism are used to realize synchronous forming of multiple paper blanks, and automatic box-forming operations of multiple packaging cartons can be realized at the same time, which has high working efficiency and can improve production speed;

[0054] 3. Since multiple cardboard grippers are installed on the two-axis linear slide through mounting brackets and quick-release components, the cardboard grippers can be quickly replaced according to the specifications of the packaging box paper blanks to be replaced. The disassembly and assembly are convenient, which can improve the operating efficiency when replacing different specifications;

[0055] 4. Since the paper blank box forming mechanism, the material grabbing mechanism, the carton sealing mechanism and the carton output mechanism are connected in sequence through the carton conveying mechanism to realize linkage, the material grabbing mechanism can simultaneously grab a pair of materials and put them into the formed carton, and the carton sealing mechanism can simultaneously fold and seal the upper covers of multiple packaging carton boxes; therefore, the forming, loading and sealing of multiple paper blanks can be realized at the same time, and the production efficiency is high.

[0056] 5. Since the paper blank grabbing mechanism drives the driving shaft to rotate continuously through the servo motor, the crank connecting rod assembly at both ends of the driving shaft can drive the two swing arm assemblies hinged on the frame assembly to swing back and forth, thereby driving the suction clamp arranged between the two swing arm assemblies to swing back and forth; by connecting the lower ends of the output arms and the lower parts of the swing arms of the two swing arm assemblies symmetrically in the frame assembly, the output arms can be controlled to rotate back and forth while following the reciprocating swing of the swing arms, thereby adjusting the angle of the suction clamp when following the swing of the swing arm assembly, thereby realizing the grabbing and placing of the paper blank material; the structure is compact, the operation is stable, and the working vibration is small, which can prevent the mechanism from swinging out of position and hitting other mechanism components, causing damage to other mechanism components.

[0057] 6. The two swing arm assemblies symmetrically hinged at one end of the frame group are connected to the mounting plate, and the suction fixture is fixed to the mounting plate by a thumb-type locker. The suction fixture can be quickly replaced according to different specifications, with convenient disassembly and assembly, high replacement efficiency and strong versatility.

[0058] 7. Since the inner tongue folding mechanism adopts a servo motor to connect with the sliding plate through a crank slider mechanism, it can drive the sliding plate to slide back and forth intermittently along the width direction of the mounting base plate, thereby driving the F-type pushers evenly fixed on the two connecting plates to extend and insert into the two ends of each packaging paper box; the two connecting plates are driven by the driving cylinder to slide toward or in the opposite direction, and the two adjacent F-type pushers are symmetrically arranged and respectively fixed on the two connecting plates. Therefore, under the drive of the connecting plate, the two adjacent F-type pushers can move toward each other to realize the automatic folding of the inner tongues of multiple packaging paper boxes, with high working efficiency and smooth movement.

[0059] 8. Since a plurality of sealing clamps are evenly distributed on the mounting frame of the paper box sealing mechanism, the two suction cups symmetrically arranged at the front end of the base plate of each sealing clamp can suck the surface of the box body on one side of the upper cover of the paper box; the folding cylinder arranged between the base plate and the folding plate can drive the folding plate to flip and realize the folding of the upper cover of the paper box; the tongue-pressing cylinder symmetrically arranged on the front end vertical plate at the bottom of the folding plate can paste the glued front tongue of the upper cover on the other side of the box body, so that the automatic folding and sealing of the upper covers of multiple packaging paper boxes can be realized at the same time, and the work efficiency is high; at the same time, the tongue-pressing cylinder can realize accurate pressing of the glue coating point of the front tongue of the upper cover, which can avoid the entire front tongue of the upper cover of the paper box sticking to the front of the packaging box, which causes the problem of difficulty in opening the box for the end user. BRIEF DESCRIPTION OF THE DRAWINGS

[0060] Figure 1 It is a structural schematic diagram of the utility model.

[0061] Figure 2 yes Figure 1 Top view of the .

[0062] Figure 3 yes Figure 1 Right view of .

[0063] Figure 4 yes Figure 1 Rear view of.

[0064] Figure 5 and Figure 6 It is a three-dimensional structural diagram of the utility model.

[0065] Figure 7 It is a structural schematic diagram of the paper blank material storehouse of the utility model.

[0066] Figure 8 yes Figure 7 Rear view of.

[0067] Fig. 9 yes Figure 7 Top view of the .

[0068] Fig.10 yes Figure 7 AA section view.

[0069] Fig.11 yes Figure 7 The three-dimensional structure Figure Ⅰ .

[0070] Fig.12 yes Figure 7 The three-dimensional structure Figure II .

[0071] Fig.13 yes Fig.11 A partial enlarged view of .

[0072] Fig.14 It is a structural schematic diagram of the paper blank grabbing mechanism of the utility model.

[0073] Fig.15 yes Fig.14 Right view of .

[0074] Fig.16 yes Fig.14 Top view of the .

[0075] Fig.17 yes Fig.15 BB cross-sectional view.

[0076] Fig.18 It is a three-dimensional structural diagram of the utility model.

[0077] Fig.19 It is a schematic diagram of a paper blank grabbing mechanism grabbing a paper blank material and placing it in a horizontal state.

[0078] Fig. 20 It is a structural schematic diagram of a paper blank box-forming mechanism of the utility model.

[0079] Fig.21 yes Fig. 20 Left view of .

[0080] Fig. 22 yes Fig. 20 Top view of the .

[0081] Fig.23 yes Fig. 20 Installation diagram of the middle cardboard gripper.

[0082] Fig.24 yes Fig.23 Three-dimensional structure diagram.

[0083] Fig.25 This is a diagram of the internal structure of the cardboard gripper.

[0084] Fig.26 It is a structural schematic diagram of the glue spraying mechanism.

[0085] Fig. 27 yes Fig.26 Three-dimensional structure diagram.

[0086] Fig.28 It is a top view of the structure of the carton forming mechanism.

[0087] Fig.29 yes Fig.28 Rear view of.

[0088] Fig.30 yes Fig.28 CC cross-sectional view.

[0089] Fig.31 It is a schematic diagram of the structure of the long side pressing component.

[0090] Fig.32 It is a schematic diagram of the packaging paper box of the utility model after forming.

[0091] Fig.33 It is a structural schematic diagram of a paper box fixing fixture of the utility model.

[0092] Fig.34 It is a three-dimensional structural diagram of the instruction manual grabbing mechanism 7.

[0093] Fig.35 It is a three-dimensional structural diagram of the instruction manual gripper mechanism 8.

[0094] Fig.36 It is a structural schematic diagram of a suction cup gripper.

[0095] Fig.37 yes Figure 1 Schematic diagram of the structure of the middle inner tongue folding mechanism.

[0096] Fig.38 yes Fig.37 Top view after removing the protective cover.

[0097] Fig.39 yes Fig.37 CC cross-sectional view.

[0098] Fig.40 yes Fig.37 DD cross-sectional view.

[0099] Fig.41 It is a structural schematic diagram of a carton sealing mechanism.

[0100] Fig.42 yes Fig.41 Left view of .

[0101] Fig.43 yes Fig.41 EE cross-sectional view.

[0102] Fig.44 yes Fig.41FF cross-sectional view.

[0103] Fig.45 It is a three-dimensional structural diagram of the carton sealing mechanism without the two-axis linear gantry.

[0104] Fig.46 It is a structural diagram of a carton steering mechanism.

[0105] Fig.47 yes Fig.46 Top view of the .

[0106] Fig.48 It is a three-dimensional structural diagram of the carton steering mechanism.

[0107] Fig.49 yes Fig.46 GG cross-sectional view.

[0108] In the figure: a carton conveying mechanism 1, a carton forming mechanism 2, a glue spraying mechanism 3, a paper blank gripping mechanism 4, a paper blank grabbing mechanism 5, a paper blank material warehouse 6, an instruction manual grabbing mechanism 7, an instruction manual gripping mechanism 8, an instruction manual material warehouse 9, a material conveying mechanism 10, a conveyor belt transmission mechanism 11, a carton gripping mechanism 12, a carton sealing mechanism 13, a material grabbing mechanism 14, an inner tongue folding mechanism 15, a frame 16, a controller 17, a carton steering mechanism 18, an adjustable bracket 19, and a carton 20.

[0109] Supporting bottom plate 1021, fixed baffle 1022, movable baffle 1023, tension spring 1024. Mounting plate 201, forming hole 2011, long box 202, short box 203, long side pressing component 204, short side pressing component 205, return spring 206, box pressing cylinder 207, connecting plate 208, swing seat 209, mounting block 210, swing shaft 211, roller 212.

[0110] Base plate 301, vertical plate 302, lead screw and nut assembly 303, slat 304, photoelectric sensor 305, linear guide rail assembly 306, first glue gun 307, upper cover 308. Two-axis linear slide 401, quick release assembly 402, mounting frame 403, cardboard gripper 404, grooved enclosure 405, connecting seat 4021, limit block 4022, connecting column 4023, cardboard 4024, thumb-type locker 4025; support plate frame 4041, box-pushing cylinder 4042, suction cup 4043, box-pushing plate 4044, suction cup seat plate 4045, cylinder seat plate 4046, guide assembly 4047, and push plate seat 4048.

[0111] Frame assembly 501, small swing arm 502, drive shaft 503, reducer 504, crank 505, connecting rod 506, swing arm 507, output arm 508, suction fixture 509, long connecting rod 510, long shaft 511, short connecting rod 512, pressure block 513, cam 514, guide strip 515, clamp 516, connecting seat 517, connecting shaft 518, vertical plate 519, connecting shaft 520, baffle 521, suction cup seat 522, suction cup frame 523, suction cup 524, mounting plate 525, connecting plate 526, thumb type locker 527, fixing seat 528, servo motor 529, hand wheel 530, adjusting shaft 531.

[0112] Support frame 601, base 6011, connecting rod 6012, vertical plate 6013, connecting plate strip 6014, mounting plate 602, synchronous belt mechanism 603, bracket 604, guide strip 605, ball screw 606, guide plate 607, U-shaped block 608, bracket 609, thumb-type locker 610, fixing plate 611, support block 612, thumb-type locker 613, spring plunger 614, limit plate 615, support plate 616, support plate 617, connecting column 618, paper blank 619, sensor bracket 620, photoelectric sensor 621, swing arm 622, cylinder 623, connecting plate 624, fixing block 625, connecting block 626, spring plunger 627, connecting shaft 628.

[0113] Two-axis linear gantry 1301, connecting assembly 1302, box sealing fixture 1303, mounting frame 1304, connecting frame 1305, vertical plate 1306, base plate 1307, folding cylinder 1308, folding pressure plate 1309, tongue depressing cylinder 1310, suction cup 1311, hinged seat 1312, positioning plate 1313, support arm 1314.

[0114] Install the base plate 1501, the limit plate 1502, the sliding plate 1503, the transverse slide rail assembly 1504, the connecting plate 1505, the longitudinal slide rail assembly 1506, the linkage block 1507, the servo motor 1508, the F-type push handle 1509, the driving cylinder 1510, the driving disk 1511, the protective cover 1512, the pin shaft 1513, and the limit column 1514.

[0115] Install the plate frame 1801, the linear slide rail assembly 1802, the gear 1803, the small rack 1804, the sliding plate 1805, the bearing seat 1806, the rotating shaft 1807, the connecting frame 1808, the driving cylinder 1809, the box support plate 1810, the suction cup seat 1811, the suction cup 1813, and the joint 1814. DETAILED DESCRIPTION

[0116] like Figure 1-Figure 6As shown, the utility model relates to a top loading packaging equipment, including a frame 16, in which are arranged a paper blank material storehouse 6, a paper blank grabbing mechanism 5, a paper blank boxing mechanism, a carton conveying mechanism 1, an instruction material storehouse 9, an instruction boxing mechanism, a material conveying mechanism 10, a material grabbing mechanism 14, an inner tongue folding mechanism 15, a carton sealing mechanism 13 and a carton output mechanism; the paper blank boxing mechanism, the instruction boxing mechanism, the material grabbing mechanism 14, the carton sealing mechanism 13 and the carton output mechanism are sequentially connected through the carton conveying mechanism 1 to realize linkage. A controller 17 is suspended on the front side of the frame 16 through a cantilever, which is used to coordinate and control the work of the power source of each mechanism.

[0117] The frame 16 is divided into four structural units along its longitudinal direction. The paper blank material warehouse 6, the paper blank grabbing mechanism 5 and the paper blank boxing mechanism are arranged in the first structural unit 1601, the instruction material warehouse 9 and the instruction manual boxing mechanism are arranged in the second structural unit 1602, the material conveying mechanism 10, the material grabbing mechanism 14 and the inner tongue folding mechanism 15 are arranged in the third structural unit 1603, the paper box sealing mechanism 13 and the paper box output mechanism are arranged in the fourth structural unit 1604; the paper box conveying mechanism 1 runs through the four structural units.

[0118] like Figure 7-Figure 13 As shown, the paper blank material storehouse 6 includes a support frame 601, a mounting plate 602 is fixed on the support frame 601, and a plurality of L-shaped brackets 609 are evenly fixed on the mounting plate 602 by screws, and a fixing plate 611 is connected to the top plate of each bracket 609 by a thumb-type locker 610, and the fixing plate 611 and the top plate are plugged into each other through mutually matching bosses and grooves, and a paper blank conveying mechanism is fixed on the fixing plate 611, and the plurality of paper blank conveying mechanisms are arranged in parallel, and are used to place and convey a plurality of groups of paper blanks at the same time. A guide plate 607 is fixed on the support frame 601 above the mounting plate 602; this embodiment takes four brackets and four paper blank conveying mechanisms as an example;

[0119] The support frame 601 includes a movable base 6011, and walking wheels are respectively provided at the four corners of the bottom surface of the base 6011. Two vertical plates 6013 are symmetrically fixed on the base 6011 by screws. The two vertical plates 6013 are trapezoidal and are connected to each other by three connecting rods 6012 and three connecting strips 6014 arranged up and down. The three connecting strips 6014 are arranged in sequence up and down in parallel along the hypotenuse of the two vertical plates 6013. The fixed plate 611 is fixed between the connecting strips 6014 located at the middle and lower ends by screws, and the guide plate 607 is fixed between the connecting strips 6014 located at the upper end and the middle end by spring plungers 614 and thumb-type lockers 613. Two U-shaped blocks 8 are symmetrically fixed on the connecting strips 6014 located at the upper end and the middle end, respectively, so as to facilitate the connection of the spring plungers 614 and the thumb-type lockers 613.

[0120] The paper blank conveying mechanism comprises two support plates 617 fixed in parallel on both sides of the fixed plate 611 by screws, the support plates 617 are inverted V-shaped with unequal sides and the long sides are arranged horizontally, two synchronous belt mechanisms 603 are arranged between the two support plates 617 and connected with a support plate 616, the synchronous belts of the two synchronous belt mechanisms 603 are bypassed by rectangular grooves arranged on the support plate 616, and are used to support and convey the paper blanks 619 to be used; the two synchronous belt mechanisms 603 share a driving shaft 6031, a driven shaft 6032 and an intermediate shaft 6033, wherein the intermediate shaft is located at the corner of the support plate 617, and both ends of the driving shaft 6031 are installed at the front end of the support plate 617 through bearings;

[0121] A swing arm 622 is installed in the middle of the driving shaft 6031 through a one-way bearing, a connecting plate 624 is fixed between the bottoms of the two support plates 617, a cylinder 623 is hinged on the connecting plate 624, and the output end of the cylinder 623 is hinged to the lower end of the swing arm 622, which is used to drive the two synchronous belt mechanisms 603 to step and operate;

[0122] The outer sides of the two support plates 617 are fixedly connected to the limit plates 615 by two connecting columns 618 respectively. The spacing between the two limit plates 615 matches the length of the paper blank 619 to be conveyed, so as to realize the limitation during the conveyance of the paper blank. A support block 612 is placed between the two limit plates 615 on the two synchronous belt mechanisms 603 through a gap. The support block 612 follows the synchronous belt mechanism 603 to step, so as to block the paper blank to be conveyed from the back.

[0123] There are multiple special-shaped guide holes evenly distributed on the guide plate 607, and the guide holes correspond to the paper blank conveying mechanism one by one, and the front of the paper blank conveying mechanism is respectively passed through the corresponding guide holes; two guide bars 605 are fixed on the left and right sides and the upper side of each guide hole on the guide plate 607 through L-shaped brackets 604 to achieve the guidance of the paper blank during conveying. A screw hole is provided at the front end of each guide bar 605 and a ball screw 606 is screwed in to prevent the paper blank from falling.

[0124] Two photoelectric sensors 621 are fixed via sensor brackets 620 at the front side of the connecting strip 6014 at the upper end in the middle of each guide hole, respectively, for detecting whether there is a shortage of material on each paper blank conveying mechanism and transmitting the information to the controller 17 .

[0125] like Fig.13As shown, a connecting assembly is fixed on the base 6011 at the lower end of the support frame 601, and the connecting assembly includes a fixed block 625 and a connecting block 626. A connecting shaft 628 is fixed on the fixed block 625. One end of the connecting shaft 628 is provided with an annular groove and is inserted into the connecting block 626. A spring plunger 627 is screwed into the connecting block 626, and a positioning column at the lower end of the spring plunger 627 is inserted into the annular groove, which is used to fix the frame group of the paper blank grabbing mechanism 5.

[0126] When working, four groups of paper blanks are placed on the synchronous belt on each paper blank conveying mechanism, and the movable support block blocks the paper blanks to be conveyed from behind. The cylinder 623 is controlled to reciprocate. When the cylinder 623 is extended, the swing arm 622 is driven to idle on the driving shaft of the synchronous belt mechanism 603 through the one-way bearing. When the cylinder 623 is retracted, the swing arm 622 is driven to rotate the driving shaft of the synchronous belt mechanism 603 through the one-way bearing, thereby driving the synchronous belt mechanism 603 to step and drive the paper blanks forward. In addition, the cylinder 623 can be controlled to act alone or simultaneously, thereby controlling the paper blank conveying mechanism to operate alone or simultaneously. When changing the specification, only the thumb-type locks 610, 613 and the spring plunger 614 need to be released to remove and replace the paper blank conveying mechanism and the guide plate 607 of the corresponding paper blank.

[0127] The paper blank grabbing mechanism 5 is arranged between the paper blank material storehouse 6 and the paper blank boxing mechanism, and is used for grabbing a plurality of paper blanks at the same time and sending them to the paper blank boxing mechanism.

[0128] like Figure 14-Figure 19 As shown, the paper blank grabbing mechanism 5 includes a frame group 501 and a suction clamp 509. A servo motor 529 and a drive shaft 503 are installed on the end of the frame group 501 away from the paper blank material storage 6. The servo motor 529 is in transmission connection with the drive shaft 503. The output end of the servo motor 529 is connected to a reducer 504 and is fixed to a side vertical plate at the upper end of the frame group 501 through the reducer 504 and a fixed seat 528. The drive shaft 503 passes through the output shaft of the reducer 504 and the fixed seat 528, and both ends are installed on the two vertical plates at the upper end of the frame group 501 through bearings.

[0129] Two swing arm assemblies are symmetrically hinged on both sides of the frame group 501 near one end of the paper blank storage 6. The swing arm assembly is hinged by a swing arm 507 and an output arm 508, wherein the swing arm 507 is L-shaped and the lower end is hinged to the vertical plate of the frame group 501 through a pin shaft, and the upper end of the swing arm 507 is hinged to the middle of the output arm 508; a mounting plate 525 is fixedly connected between the output arms 508 of the two swing arm assemblies by screws, and the suction clamp 509 is fixed to the mounting plate 525 by two thumb-type locks 527.

[0130] Two crank-connecting rod assemblies are symmetrically connected at both ends of the driving shaft 503. The crank-connecting rod assembly is formed by hinged crank 505 and connecting rod 506, wherein the crank 505 is fixedly connected to the corresponding end of the driving shaft 503, and the outer ends of the connecting rod 506 are respectively hinged to the middle of the corresponding swing arm 507, which is used to drive the swing arm 507 to swing back and forth.

[0131] Two control components are symmetrically hinged in the frame group 501, and the control components include a small swing arm 502, a long connecting rod 510 and a short connecting rod 512, wherein the lower end of the small swing arm 502 is hinged to the inner side of the frame group 501 through a hollow shaft, the upper end of the small swing arm 502 is hinged to the long connecting rod 510 and one end of the short connecting rod 512, the other end of the long connecting rod 510 is hinged to the lower end of the corresponding output arm 508, and the other ends of the two short connecting rods 512 are hinged to the lower parts of the two swing arms 507 through a long axis 511, and both ends of the long axis 511 are fixedly inserted on the two swing arms 507, so as to control the output arm 508 to rotate back and forth while following the reciprocating swing of the swing arm 507, thereby adjusting the angle of the suction clamp 509.

[0132] The suction fixture 509 includes a connecting plate 526, which is attached to the mounting plate 525 and fixed by the thumb-type locker; a suction cup frame 523 is fixed on the connecting plate 526, and a plurality of suction cup seats 522 are evenly fixed on the suction cup frame 523 by screws, and the suction cup seats 522 are rectangular frame-shaped, and a baffle 521 is installed on each suction cup seat 522 by screws and four suction cups 524 arranged in a rectangular shape are connected by threads, and the outer ends of the suction cups 524 pass through the through holes on the baffle 521, and are used to absorb the paper blank material to be grasped. The suction cup frame 523 is composed of two connecting pipes and a plurality of connecting blocks evenly clamped on the two connecting pipes.

[0133] The frame group 501 includes an inner frame and an outer frame. The paper blank grabbing mechanism 5 is fixed on the frame 16 and close to the material outlet side of the paper blank material storage 6 through the inner frame. The servo motor 529, the drive shaft 503, the swing arm assembly and the control assembly are all arranged on the outer frame. The inner frame is formed by two symmetrically arranged L-shaped connecting seats 517 connected by two symmetrically arranged connecting shafts 518. The outer frame is formed by two vertical plates 519 connected by four connecting shafts 520. The two vertical plates 519 of the outer frame are respectively attached to the two sides of the inner frame and are fixed to the connecting seat 517 of the inner frame through two groups of guide strips 515 and clamping plates 516 symmetrically fixed on the outer side of the inner frame. Bar holes are respectively provided on the vertical plates 519 at the positions corresponding to the guide strips 515. The guide strips 515 are inserted into the bar holes through clearance fit. The clamping plates 516 are connected to the guide strips 515 by screws and clamped on the outer side of the bar holes.

[0134] A rotatable adjusting shaft 531 is installed on the inner frame, and both ends of the adjusting shaft 531 pass through the two vertical plates 519 of the outer frame and are fixed with cams 514. Square holes are respectively provided on the two vertical plates 519 corresponding to the two ends of the adjusting shaft 531, and pressure blocks 513 are respectively fixed on the upper ends of the square holes. The pressure blocks 513 are respectively pressed on the outer edges of the corresponding cams 514. A hand wheel 530 is fixed in the middle of the adjusting shaft so that the adjusting shaft 531 can be rotated to adjust the height of the outer frame through the cam, thereby adjusting the grabbing height.

[0135] When working, the initial state is as follows Fig.14 As shown. The control servo motor 529 is started to drive the driving shaft 503 to rotate at a low speed. When the driving shaft 503 rotates, the two swing arm assemblies are driven to swing back and forth through the crank connecting rod assemblies at both ends, thereby driving the suction fixture 509 to swing back and forth; when the two swing arms 507 swing backward, the short connecting rods 512 of the two control assemblies push the small swing arm 502 to swing backward, and at the same time, the lower ends of the output arms 508 of the two swing arm assemblies are driven to rise through the long connecting rod 510, so that the output arms 508 of the two swing arm assemblies are rotated to a horizontal state; thereby adjusting the angle of the suction fixture 509 when following the swing of the swing arm assembly, so that the suction fixture 509 rotates from the initial state to the horizontal state; when the suction fixture 509 is in the initial state, the negative pressure of the suction cup 524 grabs the paper blank material in the paper blank material warehouse 6; when the suction fixture 509 moves to a horizontal state, the paper blank material can be placed in a horizontal state, as shown in FIG. Figure 6 As shown, the paper blanks can be picked up and placed by the subsequent paper blank boxing mechanism.

[0136] When the gripping height needs to be adjusted, the screws of the fixing clamp plate 516 are loosened, and the adjusting shaft 531 is rotated by the hand wheel 530 to drive the cam 514 to rotate so as to adjust the height of the outer frame, thereby adjusting the gripping height. After adjustment, the upper clamp plate 516 is tightened.

[0137] like Figure 20-Figure 22 As shown, the paper blank box-forming mechanism comprises a paper blank gripping mechanism 4, a glue spraying mechanism 3 and a paper box forming mechanism 2 which are sequentially arranged on the frame 16 and located in the first structural unit.

[0138] The paper blank gripper mechanism 4 includes a two-axis linear slide 401 arranged on a frame, and a mounting frame 403 is connected to the lower end of the Z-axis slide of the two-axis linear slide 401 through a quick-release component 402, and a plurality of paperboard grippers 404 are evenly distributed on the mounting frame 403. In this embodiment, four paperboard grippers are taken as an example to grasp four paper blanks at the same time.

[0139] like Figure 23-Figure 24As shown, the quick-release assembly 402 includes a connecting column 4023 and a connecting seat 4021, the connecting column 4023 is fixed to the lower end of the Z-axis slide by screws, the connecting seat 4021 is composed of a connecting base plate and two L-shaped connecting blocks symmetrically fixed to the connecting base plate by screws, the two connecting blocks form a stepped slot, the lower end of the connecting column 4023 is in a cube shape, which is inserted between the two connecting blocks and connected to each other by two symmetrically arranged thumb-type lockers 4025, so as to realize the quick disassembly and replacement of the mounting frame 403 and the cardboard gripper 404;

[0140] The lower end of the connecting column 4023 is inserted into the stepped slot, a clamping plate 4024 is fixed to the lower end of the connecting column 4023, a pair of limit clamping blocks 4022 are respectively provided between the two ends of the clamping plate 4024 and the two connecting clamping blocks of the connecting seat 4021, and the pair of limit clamping blocks 4022 are respectively fixed on the connecting clamping block and the clamping plate 4024 and overlap each other, so that the lower end of the connecting column 4023 is clamped in the stepped slot through the clamping plate 4024 and the two pairs of limit clamping blocks 4022 to reduce the load of the thumb-type locker 4025.

[0141] The mounting frame 403 is composed of an upper plate, a lower plate and two vertical plates connected between the upper plate and the lower plate by screws. A grooved enclosure 405 is fixedly sleeved outside the mounting frame 403 for installing solenoid valves that control the movement of each cylinder and the opening and closing of the suction cup air pipe.

[0142] like Fig.25 As shown, the cardboard gripper 404 includes a support plate frame 4041, in which a box-pushing cylinder 4042 and suction cups 4043 symmetrically arranged on both sides of the box-pushing cylinder 4042 are arranged, and a box-pushing plate 4044 is connected to the lower end of the piston rod of the box-pushing cylinder 4042. When the box-pushing plate 4044 is in the initial position, the lower end of the suction cup 4043 passes through the through hole on the box-pushing plate 4044;

[0143] The support plate frame 4041 is a rectangular box surrounded by metal plates. The cross-sectional dimensions of the support plate frame 4041 match the dimensions of the inner cavity of the paper box to be formed. A cylinder seat plate 4046 and a suction cup seat plate 4045 are arranged up and down in the lower part of the support plate frame 4041. The box-pushing cylinder 4042 and the suction cup 4043 are fixed on the cylinder seat plate 4046 and the suction cup seat plate 4045 respectively.

[0144] The lower end of the piston rod of the box pushing cylinder 4042 is connected to a push plate seat 4048, and the box pushing plate 4044 is fixed under the push plate seat 4048. Two guide assemblies 4047 are symmetrically arranged between the push plate seat 4048 and the cylinder seat plate 4046. The guide sleeve of the guide assembly 4047 is fixed on the suction cup seat plate 4045, which is used to realize the vertical reciprocating guidance of the box pushing plate 4044.

[0145] like Figure 26-Figure 27 As shown, the glue spraying mechanism 3 is installed on the frame 16 through adjustable brackets 19 at both ends and is located in front of the paper blank grabbing mechanism 5. The glue spraying mechanism 3 includes a base plate 301, on which two parallel slats 304 are slidably installed through linear slide rail assemblies 306, and multiple pairs of first glue spraying guns 307 arranged in a row are evenly fixed on the two slats 304 through screws. The number of pairs of first glue spraying guns 307 is equivalent to the number of cardboard grippers 404, and each pair of first glue spraying guns 307 corresponds to the inner tongues at both ends of the paper blank to be formed; each first glue spraying gun 307 is connected to a hot melt glue device through a hose (not shown in the figure) for spraying glue on the inner tongues 2003 at both ends of multiple paper blanks.

[0146] A screw nut assembly 303 is provided between one end of the two slats 304 and a vertical plate 302 fixed on the base plate near one end, so as to adjust the spacing between each pair of first glue guns 307. The screw of the screw nut assembly 303 is rotatably mounted on the corresponding vertical plate 302, and the nut is fixed to one end of the slat 304.

[0147] A photoelectric sensor 305 is mounted on the base plate 301 between each pair of first glue guns 307 through a bracket, and is used to detect the passage of the paper blank to be formed, so as to control the glue spraying of the first glue guns 307. An upper cover 308 is buckled between the vertical plates 302 at both ends of the base plate 301, and openings are respectively provided on the upper cover 308 corresponding to the glue spraying port of each first glue gun 307 and the position of the photoelectric sensor 305.

[0148] The paper box forming mechanism 2 is mounted on the frame 16 and is located in front of the glue spraying mechanism 3. Figure 28-Figure 31 As shown, the paper box forming mechanism 2 includes a mounting plate 201, on which a plurality of rectangular forming holes 2011 are evenly distributed, and a forming component is provided at each forming hole 2011, and the forming components are evenly distributed in a row, and the number of the forming components is equal to and one-to-one corresponds to the paperboard grippers 404, so as to realize the synchronous forming of multiple packaging paper boxes. The forming components include a guide box component and a press box component.

[0149] The guide box assembly includes two long boxes 202 and two short boxes 203 surrounded by thin plates. The two long boxes 202 are respectively fixed to the front and rear sides of each forming hole 2011 on the mounting plate 201, and the two short boxes 203 are respectively fixed to the left and right ends of each forming hole 2011 on the mounting plate 201. The inner side plates of the long box 202 and the short box 203 are respectively inserted into the forming holes 2011 to achieve guidance when the paperboard of each packaging paper box is inserted into the forming hole 2011.

[0150] The box pressing assembly includes two long side pressing assemblies 204 and two short side pressing assemblies 205. The two long side pressing assemblies 204 are respectively arranged at the front and rear sides of each forming hole 2011 on the mounting plate 201, and the two short side pressing assemblies 205 are respectively arranged at the left and right ends of each forming hole 2011 on the mounting plate 201, and are used to press and form the packaging paper box inserted into the forming hole 2011.

[0151] like Fig.31 As shown, the long side pressing component 204 includes a mounting block 210, which is fixed to the mounting plate 201 through a connecting plate 208 and is located in a notch in the middle of the long side of each forming hole 2011. A swing seat 209 is hinged on the mounting block 210 through a pin shaft, and a box pressing cylinder 207 is fixed on the mounting block 210 below the mounting plate 201, which is used to push the swing seat 209 to swing; the middle part of the swing seat 209 is L-shaped and two rollers 212 are installed at the lower end of the swing seat 209 through a swing shaft 211 and a bearing, which are used to roll the front and back sides of the packaging paper box; a reset spring 206 is provided between the upper end of the middle part of the swing seat 209 and the mounting block 210, which is used for automatic reset of the swing seat 209 after swinging.

[0152] The short side pressing component 205 has a substantially similar structure to the long side pressing component 204 and is used for rolling the left and right ends of the packaging paper box.

[0153] During operation, when four paper blanks are simultaneously grasped by the paper blank grasping mechanism 5 and swung to a horizontal state, the paper blanks are located directly below the four paperboard graspers 404, and the controller 17 controls the Z-axis slide of the two-axis linear slide 401 to start moving downward, driving the four paperboard graspers 404 downward until the suction cups 4043 contact the corresponding upper surfaces of the paper blanks, and the negative pressure of the suction cups 4043 sucks the paper blanks;

[0154] Then, the X-axis slide of the two-axis linear slide 401 is controlled to start, driving the four paperboard grippers 404 to carry the adsorbed paper blanks and move forward in the horizontal direction until they pass the photoelectric sensor 305. The photoelectric sensor 305 detects that the paper blanks have passed, and sends a signal to the controller 17. The controller 17 controls the hot melt adhesive device to start, and the first glue gun 307 simultaneously sprays glue on the lower surface of the inner tongue 2003 at both ends of each paper blank.

[0155] Subsequently, the four paperboard grippers 404 are driven to continue to move forward by the X-axis slide of the two-axis linear slide until they move to above the evenly distributed forming holes 2011 on the mounting plate 201, and the Z-axis slide of the two-axis linear slide is controlled to start to move downward, driving the paperboard grippers 404 and the paper blank downward, pressing the paper blank into the corresponding forming holes 2011 through the guide box assembly, and bending the paper blank to form a paper box;

[0156] The paperboard gripper 404 drives the paper blank to continue to be pressed downward between the two long side pressing components 204 and the two short side pressing components 205 of the box pressing component. The controller 17 controls the box pressing cylinders 207 of the long side pressing components 204 and the short side pressing components 205 to move simultaneously, pushing the swing seat 209 to swing, and pressing the four sides of the paper box through the rollers to achieve the pasting and forming of the paper box 20. Fig.32 shown.

[0157] Finally, the Z-axis slide of the two-axis linear slide is controlled to continue to move downward, pushing the paper box out of the box pressing assembly and pressing it into the corresponding paper box fixing fixture on the paper box conveying mechanism 1; the suction cup 4043 is controlled by the controller 17 to release the negative pressure, and the box pushing cylinder 4042 is controlled to start, driving the box pushing plate 4044 to push the paper box into the paper box fixing fixture. The two-axis linear slide 401 returns to the initial position along the original path to grab the next paper blank.

[0158] The paper box conveying mechanism 1 includes a ring-shaped magnetic levitation conveyor line 101, and one long side of the magnetic levitation conveyor line 101 is located directly below the paper box forming mechanism 2. A plurality of trolleys are provided on the magnetic levitation conveyor line 101, and each trolley is provided with the paper box fixing clamp 102, which is used to simultaneously receive multiple paper boxes formed after the paper blanks are formed and convey them forward to the next process.

[0159] like Fig.33 As shown, the paper box fixing fixture 102 includes a rectangular supporting base plate 1021, on one side and one end of the supporting base plate 1021 are fixed fixed baffles 1022 respectively, at the other end of the supporting base plate 1021 is hinged a movable baffle 1023, between one side of the movable baffle 1023 and the supporting base plate is provided a tension spring 1024, so as to clamp the formed paper box during the conveying process.

[0160] The instruction material storehouse 9 is basically the same in structure as the paper blank storehouse 6 and is used to place and transport multiple sets of instructions at the same time. The instruction boxing mechanism includes an instruction grabbing mechanism 7 and an instruction grabbing mechanism 8. The instruction grabbing mechanism 7 is basically the same in structure as the paper blank grabbing mechanism 5, except that the shapes of the suction cup seat 522 and the baffle 521 are different and the number of suction cups 524 is different. Fig.34 As shown, it is used to grab the instruction manual from the instruction manual library 9 and place it at a horizontal angle.

[0161] like Fig.35 As shown, the instruction manual gripper mechanism 8 includes a two-axis linear slide 801 arranged on a frame, and a mounting frame 803 is connected to the lower end of the Z-axis slide of the two-axis linear slide 801 through a quick-release assembly 802, and a plurality of instruction manual grippers 804 are evenly distributed on the mounting frame 803. The number of the instruction manual grippers 804 is equivalent to the number of the cardboard grippers, and is used to grab the instruction manual from the instruction manual gripper mechanism 7 and load it into the formed paper box located on the paper box conveying mechanism 1.

[0162] The instruction manual gripper 804 comprises a support arm fixed below the mounting frame 803, a suction cup seat is vertically fixed to the lower end of the support arm, and three suction cups are evenly distributed on the suction cup seat for adsorbing the instruction manual.

[0163] The material conveying mechanism 10 includes two conveyor belt mechanisms arranged in parallel and arranged perpendicular to the magnetic suspension conveyor line. The two conveyor belt mechanisms share a driving shaft and a driven shaft and are driven by a servo motor. A plurality of material stops 1001 are evenly distributed and fixed on the conveyor belt of each conveyor belt mechanism for placing and conveying the materials to be packaged into the rack.

[0164] The material grabbing mechanism 14 is arranged above the material conveying mechanism 10 and the carton conveying mechanism 1, and includes a spider hand robot 141, and a suction cup gripper 142 is connected to the lower end of the gripper of the spider hand robot for simultaneously grabbing a pair of materials and putting them into the formed carton.

[0165] like Fig.36 As shown, the suction cup gripper 142 includes a cross beam 1421, the middle part of the cross beam is hoisted on the lower end of the gripper of the spider hand robot through a column 1422, two strip suction cups 1423 and two vacuum generators 1424 are symmetrically installed at both ends of the cross beam 1421, the vacuum generators and the strip suction cups are respectively arranged on the upper and lower sides of both ends of the cross beam 1421, and the strip suction cups 1423 are respectively connected to the corresponding vacuum generators 1424 for adsorbing the materials to be packaged.

[0166] The inner tongue folding mechanism 15 is arranged in the frame through a bracket and is located between the material conveying mechanism 10 and the carton conveying mechanism 1, and is used for folding the inner tongues at both ends of the packaging carton.

[0167] like Figure 37-40 As shown, the inner tongue folding mechanism 15 includes a horizontally arranged mounting base plate 1501, on which a sliding plate 1503 is slidably mounted via two transverse slide rail assemblies 1504, and a servo motor 1508 is mounted on the bottom surface of the mounting base plate 1501 along the vertical direction via a motor frame, and the output end of the upper end of the servo motor 1508 is connected to the sliding plate 1503 via a crank slider mechanism, for driving the sliding plate 1503 to slide intermittently back and forth along the width direction of the mounting base plate 1501.

[0168] The crank slider mechanism includes a circular driving disk 1511 fixedly clamped on the output end of the servo motor 1508. The driving disk 1511 passes through a through hole provided on the mounting base plate 1501 and an eccentrically arranged pin shaft 1513 is inserted on the driving disk 1511. A linkage block 1507 is fixed to the bottom surface of the sliding plate 1503 by screws. A long hole is provided on the linkage block 1507. The upper end of the pin shaft 1513 is inserted into the strip hole through a clearance fit, so that when the pin shaft 1513 rotates with the driving disk 1511, it slides back and forth in the long hole, thereby driving the sliding plate 1503 to slide back and forth intermittently.

[0169] Limiting plates 1502 with internal limiting grooves are fixed to both ends of the sliding plate 1503 by screws, and rubber limiting columns 1514 are fixed to the mounting base plate 1501 at positions corresponding to the limiting plates 1502 . The limiting columns 1514 are inserted into the limiting grooves to achieve sliding limiting of the sliding plate 1503 .

[0170] Two connecting plates 1505 are slidably installed on the sliding plate 1503 through two longitudinal slide rail assemblies 1506. The two connecting plates 1505 are parallel to each other and staggered. A driving cylinder 1510 is fixed on the sliding plate 1503 near both ends through cylinder seat plates. One end of the piston rod of the driving cylinder 1510 is connected to the corresponding connecting plate 1505 through a screw and a nut, so as to drive the two connecting plates 1505 to slide toward or in the opposite directions.

[0171] F-shaped push handles 1509 are evenly fixed on the two connecting plates 1505 by screws, one end of the F-shaped push handles 1509 extends to the same side of the two connecting plates 1505, two adjacent F-shaped push handles 1509 are symmetrically arranged and the other ends are fixed on the two connecting plates 1505, and are used to move the two adjacent F-shaped push handles 1509 towards each other under the drive of the connecting plates 1505 to achieve simultaneous folding of the inner tongues at both ends of multiple packaging paper boxes 20. The F-shaped push handle 1509 is composed of a connecting rod and a U-shaped folding piece fixed at one end of the connecting rod, and the outer end of the U-shaped folding piece is turned up to protect the inner tongues at both ends of the packaging paper box when folding.

[0172] A protective cover 1512 is fixed to the mounting base plate 1501 by four columns and screws. The protective cover 1512 covers the sliding plate 1503, the transverse slide rail assembly, the connecting plate 1505, the longitudinal slide rail assembly and the driving cylinder 1510. The F-shaped push handle 1509 extends out from an opening on one side of the protective cover 1512.

[0173] When working, the driving cylinder 1510 is in an extended state in the initial state. The four formed packaging paper boxes 20 are transported to the folding mechanism through the paper box fixing fixture on the magnetic suspension conveyor line and stop. The servo motor 1508 is started by the controller 17. When the pin shaft 1513 on the driving disk 1511 rotates with the driving disk 1511, it slides back and forth in the long hole, which can drive the sliding plate 1503 to slide to one side of the packaging paper box, thereby driving the F-shaped push handle 1509 to be inserted into the two sides of each packaging paper box 20 respectively;

[0174] Then, the two driving cylinders 1510 are controlled to start retracting at the same time, and each adjacent pair of F-shaped pushers 1509 are driven to move toward each other through the two connecting plates 1505, so as to push the inner tongues 2001 at both ends of each packaging paper box 20 to fold inward to a horizontal state. After the inner tongues are folded, the driving cylinders are controlled to extend, and each adjacent pair of F-shaped pushers 1509 are driven to move in the opposite direction and exit the packaging paper box;

[0175] Finally, the servo motor 1508 is controlled to start, and the sliding plate 1503 is driven to reset through the crank slider mechanism, thereby driving the F-shaped pusher 1509 to return to the initial position to prepare for the next action. After the inner tongue is folded, the spider hand robot is controlled by the controller 17 to start, driving the suction cup gripper 142 to simultaneously grab a pair of materials from the two conveyor belt mechanisms and put them into the formed paper box. The suction cup gripper repeats the action once, and the loading of four packaging paper boxes can be completed.

[0176] A pair of second glue guns are provided between the third and fourth structural units on the frame 16. The second glue guns are connected to the hot melt glue device through a rubber hose (not shown in the figure) to glue the front tongue of the upper cover of the formed paper box. During operation, when the loaded packaging paper box is transported to the second glue gun through the paper box fixing fixture on the magnetic suspension conveyor line, the packaging paper box is detected by the photoelectric sensor close to the second glue gun, and a signal is sent to the controller 17, which controls the hot melt glue device to start, and the second glue gun performs two-point glue spraying on the inner side of the upper cover front tongue 2002 of each packaging paper box 20 passing by.

[0177] like Figures 41-45 As shown, the paper box sealing mechanism 13 includes a two-axis linear gantry 1301 fixed on the frame 16. The two-axis linear gantry 1301 is a two-axis electric slide with an X-axis and a Z-axis. A mounting frame 1304 is detachably connected to the lower end of the Z-axis slide of the two-axis linear gantry 1301 through a connecting component 1302. A plurality of sealing fixtures 1303 are evenly distributed on the mounting frame 1304. This embodiment takes four sealing fixtures as an example, which are used to fold and seal the upper covers of four packaging paper boxes at the same time.

[0178] The connection assembly 1302 has the same structure as the quick-release assembly of the paper blank box-forming mechanism, so as to facilitate quick replacement when changing to different specifications.

[0179] The box sealing fixture 1303 includes a base plate 1307 which is evenly suspended under the mounting frame 1304 by means of screws through a connecting frame 1305, and two suction cups 1311 are symmetrically installed at the front end of the base plate 1307, which are used to connect an air pipe to suck the box body of one side of the upper cover of the paper box 20 by negative pressure; a folding plate 1309 is hinged on the front side of the base plate 1307, and support arms 1314 are symmetrically fixed on both sides of the folding plate 1309 by means of screws, and the folding plate 1309 is overlapped with the hinge seats 1312 fixed at both ends of the base plate 1307 through the support arms 1314 on both sides and is hinged to the hinge seats 1312 at both ends of the base plate 1307 through pins and bearings; so that the folding plate 1309 is in a vertical state in the initial state;

[0180] A folding cylinder 1308 is provided between the base plate 1307 and the folding plate 1309, and the two ends of the folding cylinder 1308 are respectively hinged on the base plate 1307 and the middle part of the upper side of the folding plate 1309, so as to drive the folding plate 1309 to flip over and fold the upper cover of the paper box; the folding plate 1309 is L-shaped and two tongue-pressing cylinders 1310 are symmetrically installed on the vertical plate 1306 at the front end of the bottom of the folding plate 1309. When the tongue-pressing cylinder 1310 is in action, its piston rod can be extended from the through hole on the inner side of the vertical plate 1306, so as to stick the glue-coated front tongue of the upper cover to the other side of the box body.

[0181] The vertical plate 1306 and the folding plate 1309 are vertically connected or integrated by screws, and the tongue-pressing cylinder 1310 is a bolt cylinder. A positioning plate 1313 is fixed to the front end of the base plate 1307, and the suction cups 1311 are respectively led out from the through holes on the positioning plate 1313 to be attached to the surface of the box body on one side of the upper cover of the positioning paper box. The bottom surface of the folding plate 1309 is flush with the outer end surface of the positioning plate 1313 in the initial state.

[0182] During operation, when the loaded packaging carton is transported to the bottom of the four box sealing fixtures 1303 by the carton fixing fixture on the magnetic suspension conveyor line, the controller 17 controls the Z-axis slide of the two-axis linear gantry 1301 to start downward, driving the four box sealing fixtures 1303 downward and respectively attached to the outer side of the box body on the upper cover side of the corresponding carton, and the negative pressure of the suction cup 1311 sucks the box body surface on the upper cover side of the carton;

[0183] Then, the folding cylinder 1308 is controlled to start, and the folding plate 1309 is pushed to flip and fold the upper cover of the paper box until the folding plate 1309 is flipped to a horizontal state. At this time, the upper cover of the paper box is covered on the upper opening of the box body, and the front tongue of the upper cover coated with glue is pressed and folded to the other side surface of the box body by the vertical plate at the front end of the folding plate 1309;

[0184] Then, the tongue-pressing cylinder 1310 is controlled to start, pushing the glue point of the front tongue of the upper cover to stick to the other side surface of the box body to achieve box sealing; finally, the Z-axis slide of the two-axis linear gantry 1301 is controlled to move upward, and the sealed carton is taken out by the carton fixing fixture, and is sent to the next process through the X-axis slide of the two-axis linear gantry 1301.

[0185] A carton steering mechanism 18 is supported by two brackets between the carton conveying mechanism 1 and the carton output mechanism on the frame 16 for receiving the packaging carton conveyed by the carton sealing mechanism 13 and steering the sealed packaging carton 90 degrees before supplying it to the carton output mechanism.

[0186] like Figure 46-Figure 49 As shown, the carton steering mechanism 18 includes a mounting plate frame 1801, and the mounting plate frame 1801 includes an upper plate and a lower plate, and the upper plate is longer than the lower plate, and vertical plates are symmetrically connected between the two ends of the lower plate and the upper plate by screws, and two pairs of vertical columns are symmetrically connected in the middle between the upper plate and the lower plate;

[0187] A linear guide rail assembly 1802 is fixed along the longitudinal direction of the lower plate of the mounting plate frame 1801, and a sliding plate 1805 is slidably mounted through the linear guide rail assembly 1802. A driving cylinder 1809 is fixed at the bottom of the mounting plate frame 1801 through two L-shaped cylinder brackets. The piston rod output end of the driving cylinder 1809 is fixedly connected to the sliding plate 1805 through a connecting frame 1808, and is used to drive the sliding plate 1805 to slide back and forth. The connecting frame 1808 is inserted into the mounting plate frame 1801 through the strip hole provided on the lower plate and is connected to both sides of the middle part of the sliding plate 1805 through screws;

[0188] A plurality of rotating shafts 1807 are evenly installed on the upper plate of the mounting plate frame 1801 through bearing seats 1806 and bearings, and four rotating shafts are used as an example in this embodiment. The lower end of each rotating shaft 1807 is connected to the sliding plate 1805 through a gear rack assembly, and a suction cup seat 1811 is fixed to the upper end of the rotating shaft 1807 through screws. Three suction cups 1812 are evenly connected to the suction cup seat 1811 and a box support plate 1810 is fixed. The suction cups 1812 are respectively led out from the through holes corresponding to the box support plate 1810, and are used to adsorb the material packaging box on the box support plate 1810. A vent hole connected to the suction cup mounting hole and blocked at both ends is provided on the suction cup seat 1811 along its longitudinal direction. The rotating shaft 1807 is a hollow shaft and a joint 1813 is inserted into the upper end of its center hole. The joint 1813 is sealed and connected to the suction cup seat 1811 and connected to the vent hole, and is used to connect an external air pipe to realize the ventilation of the suction cup.

[0189] The gear rack assembly is composed of a gear 1803 fixed to the lower end of the rotating shaft 1807 and a small rack 1804 fixed to the sliding plate 1805, and the small rack 1804 is L-shaped. The two ends of the box support plate 1810 are symmetrically provided with clamping edges for clamping the material packaging boxes transmitted.

[0190] During operation, after four sealed packaging cartons are placed on the carton support plate 1810 respectively by the four sealing clamps 1303 of the carton sealing mechanism 13, the tongue pressing cylinder and the folding cylinder of the sealing clamp are controlled to retract, and after releasing the packaging cartons, they are reset to prepare for sealing the next group of cartons;

[0191] After the box support plate 1810 receives the material packaging box, it is fixed by suction through the suction cup 1812; the driving cylinder 1809 is started, and the driving cylinder 1809 drives the sliding plate 1805 to slide on the linear slide rail assembly 1802 through the connecting frame. When sliding, the gear rack assembly drives multiple rotating shafts 1807 to rotate synchronously, which can drive the suction cup seat 1811 at the upper end of each rotating shaft 1807 and the box support plate 1810 to rotate synchronously, so that the sealed packaging carton is rotated 90 degrees and then supplied to the carton output mechanism.

[0192] like Figure 1-Figure 6 As shown, the carton output mechanism includes a conveyor belt transmission mechanism 11 and a carton gripper mechanism 12. The carton gripper mechanism 12 is arranged on the frame above the conveyor belt transmission mechanism 11 and has the same structure as the instruction manual gripper mechanism 8, and is used to grab the packaging carton after the sealing and turning onto the conveyor belt transmission mechanism 11; the conveyor belt transmission mechanism 11 is arranged longitudinally along the frame and led out from one end of the frame, and is used to output the packaged carton.

[0193] During operation, the carton steering mechanism 18 sends a signal to the controller 17 after steering, and the controller 17 controls the two-axis linear slide of the carton gripper mechanism 12 to start, and grabs the packaging carton after the sealing carton is turned to the conveyor belt transmission mechanism 11 through the suction cup for output.

[0194] Although the implementation scheme of the utility model has been disclosed as above, it is not limited to the applications listed in the specification and implementation modes. It can be fully applied to various fields suitable for the utility model. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the utility model is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A top loading packaging device, comprising a frame, in which a paper blank material storehouse, a paper blank grabbing mechanism, a paper blank boxing mechanism, a carton conveying mechanism, a material conveying mechanism, a material grabbing mechanism, an inner tongue folding mechanism, a carton sealing mechanism and a carton output mechanism are arranged; the paper blank boxing mechanism, the material grabbing mechanism, the carton sealing mechanism and the carton output mechanism are sequentially connected through the carton conveying mechanism to realize linkage, and the characteristics are: The paper blank material storehouse comprises a plurality of paper blank conveying mechanisms arranged in parallel, which are used to place and convey a plurality of paper blanks at the same time; the paper blank grabbing mechanism is arranged between the paper blank material storehouse and the paper blank boxing mechanism, which is used to grab a plurality of paper blanks at the same time and send them to the paper blank boxing mechanism; The paper blank box-forming mechanism comprises a paper blank gripping mechanism, a glue spraying mechanism and a paper box forming mechanism; The paper blank gripper mechanism comprises a two-axis linear slide arranged on a frame, a mounting frame is connected to the lower end of the Z-axis slide of the two-axis linear slide through a quick-release assembly, and a plurality of paperboard grippers are evenly distributed on the mounting frame for grabbing a plurality of paper blanks at the same time; The glue spraying mechanism is installed in front of the paper blank grabbing mechanism, and includes a plurality of pairs of first glue spraying guns evenly arranged in a row, each pair of first glue spraying guns respectively corresponding to the inner tongues at both ends of the paper blank to be formed; and is used to spray glue on the inner tongues at both ends of a plurality of paper blanks at the same time; The paper box forming mechanism is installed in front of the glue spraying mechanism. The paper box forming mechanism includes a plurality of forming components evenly arranged in a row. The number of the forming components is equal to and corresponds to the number of the paperboard grippers, and is used to realize the synchronous forming of a plurality of paper blanks.

2. A top loading packaging device according to claim 1, characterized in that: The quick-release assembly includes a connecting column and a connecting seat, wherein the connecting column is fixed at the lower end of the Z-axis slide, and the connecting seat is composed of a connecting base plate and two connecting blocks symmetrically fixed on the connecting base plate. The lower end of the connecting column is a cube, which is inserted between the two connecting blocks and connected to each other through a thumb-type locker to facilitate the rapid removal and replacement of the mounting frame and the cardboard gripper.

3. A top loading packaging device according to claim 2, characterized in that: A clamping plate is fixed at the lower end of the connecting column, and a pair of limiting clamping blocks are respectively arranged between the two ends of the clamping plate and the two connecting clamping blocks to reduce the load of the thumb-type locking device.

4. A top loading packaging device according to claim 1, characterized in that: The cardboard gripper includes a supporting plate frame, in which a box pushing cylinder and suction cups symmetrically arranged on both sides of the box pushing cylinder are arranged, and the lower end of the piston rod of the box pushing cylinder is connected to a box pushing plate. When the box pushing plate is in the initial position, the lower end of the suction cup passes through the through hole on the box pushing plate.

5. A top loading packaging device according to claim 1, characterized in that: The glue spraying mechanism comprises a base plate, on which two parallel slats are slidably mounted through linear slide rail assemblies, each pair of first glue spraying guns is respectively arranged on the two slats, and a lead screw nut assembly is arranged between one end of the two slats and a vertical plate arranged on the base plate, so as to adjust the spacing between each pair of first glue spraying guns; photoelectric sensors are respectively arranged between each pair of first glue spraying guns on the base plate, so as to detect the passage of the cardboard to be formed, so as to control the glue spraying of the first glue spraying guns.

6. A top loading packaging device according to any one of claims 1 to 5, characterized in that: The paper box forming mechanism includes a mounting plate, on which a plurality of forming holes are evenly distributed, and a forming assembly is provided at each forming hole, wherein the forming assembly includes a guide box assembly and a press box assembly; the guide box assembly includes two long boxes and two short boxes, and the inner side plates of the long boxes and the short boxes are respectively inserted into the forming holes, so as to realize the guidance of the paperboard of each packaging paper box when it is inserted into the forming hole.

7. A top loading packaging device according to claim 6, characterized in that: The box pressing assembly includes two long side pressing assemblies and two short side pressing assemblies, which are used for pressing and forming the packaging paper boxes inserted into the forming holes; the long side pressing assembly includes a mounting block, which is fixed to the mounting plate through a connecting plate and is located in a notch in the middle of the long side of each forming hole, a swing seat is hinged on the mounting block through a pin shaft, and a box pressing cylinder is fixed on the mounting block below the mounting plate for pushing the swing seat to swing; the middle part of the swing seat is L-shaped and two rollers are installed at the lower end of the swing seat through a swing shaft; a reset spring is provided between the upper end of the middle part of the swing seat and the mounting block for automatic reset of the swing seat after swinging.

8. A top loading packaging device according to claim 1, characterized in that: The paper blank material storehouse comprises a support frame, a mounting plate is provided on the support frame, a plurality of brackets are evenly fixed on the mounting plate, a fixing plate is connected to the bracket via a thumb-type locker, and the paper blank conveying mechanisms are respectively fixed on the fixing plate; A guide plate is fixed on the support frame above the mounting plate through a spring plunger and a thumb-type locker, and a plurality of special-shaped guide holes are evenly distributed on the guide plate, and the paper blank conveying mechanism passes through the corresponding guide holes respectively; guide strips are fixed on the left and right sides and the top of each guide hole on the guide plate, respectively, for guiding the paper blank during conveying.

9. A top loading packaging device according to claim 8, characterized in that: The paper blank conveying mechanism includes two support plates fixed in parallel on a fixed plate, two synchronous belt mechanisms are arranged between the two support plates and are connected to a support plate, which are used to support and convey the paper blanks to be used; a connecting plate is arranged between the bottoms of the two support plates, and a cylinder is hinged on the connecting plate, and the output end of the cylinder is connected to the driving shafts of the two synchronous belt mechanisms through a swing arm and a one-way bearing, which is used to drive the two synchronous belt mechanisms to operate step by step.

10. A top loading packaging device according to claim 9, characterized in that: Limiting plates are connected to the outer sides of the two support plates through connecting columns. The spacing between the two limiting plates matches the length of the paper blank to be conveyed, so as to achieve limiting of the paper blank during conveyance. A supporting stopper is placed between the two limiting plates on the two synchronous belt mechanisms. The supporting stopper follows the stepping of the synchronous belt mechanisms, so as to block the paper blank to be conveyed from behind.

11. A top loading packaging device according to claim 1, characterized in that: The paper blank grabbing mechanism comprises a frame group and a suction clamp, a servo motor and a driving shaft are arranged on the frame group, and the servo motor is drivingly connected with the driving shaft; Two swing arm assemblies are symmetrically hinged on both sides of one end of the frame assembly, and the swing arm assembly is hinged by a swing arm and an output arm, wherein the lower end of the swing arm is hinged on the frame assembly, and the upper end of the swing arm is hinged on the middle of the output arm; a mounting plate is connected between the two output arms, and the suction fixture is fixed on the mounting plate by a thumb-type locker; Crank-connecting rod assemblies are symmetrically connected to both ends of the drive shaft, and the outer ends of the connecting rods of the crank-connecting rod assemblies are respectively hinged to the middle of the corresponding swing arms to drive the swing arms to swing back and forth; Two control components are symmetrically hinged in the frame group, and the control components include a small swing arm, a long connecting rod and a short connecting rod, wherein the lower end of the small swing arm is hinged on the frame group, the upper end of the small swing arm is hinged to the long connecting rod and one end of the short connecting rod, the other end of the long connecting rod is hinged to the lower end of the corresponding output arm, and the other ends of the two short connecting rods are hinged to the lower parts of the two swing arms through a long axis, which is used to control the output arm to rotate back and forth while following the reciprocating swing of the swing arm, thereby adjusting the angle of the suction fixture.

12. A top loading packaging device according to claim 11, characterized in that: The suction clamp includes a connecting plate, which is attached to the mounting plate and fixed by the thumb-type locker; a suction cup frame is fixed on the connecting plate, and a plurality of suction cup seats are evenly fixed on the suction cup frame, and a baffle and four suction cups arranged in a rectangular shape are installed on each suction cup seat, and the outer end of the suction cup passes through the through hole on the baffle plate to absorb the paper blank material to be grasped.

13. A top loading packaging device according to claim 11, characterized in that: The frame group includes an inner frame and an outer frame. The servo motor, drive shaft, swing arm assembly and control assembly are all arranged on the outer frame. The two vertical plates of the outer frame are respectively attached to the two sides of the inner frame and are fixed to the inner frame through guide strips and clamps arranged on the outer side of the inner frame. A rotatable adjustment shaft is installed on the inner frame. Both ends of the adjustment shaft pass through the two vertical plates of the outer frame and are provided with cams. Pressure blocks are respectively fixed on the two vertical plates, and the pressure blocks are respectively pressed on the corresponding outer edges of the cams to adjust the grabbing height.

14. A top loading packaging device according to claim 13, characterized in that: The inner frame is formed by connecting two symmetrically arranged connection seats through two connection shafts, and the outer frame is formed by connecting two vertical plates through multiple connection shafts.

15. A top loading packaging device according to claim 1, characterized in that: The paper box conveying mechanism comprises an annular magnetic suspension conveying line, on which a plurality of trolleys are arranged, and each trolley is provided with a paper box fixing fixture for simultaneously receiving the paper boxes formed after the paper blanks are formed and conveying them forward to the next process.

16. A top loading packaging device according to claim 1, characterized in that: The material conveying mechanism comprises two conveyor belt mechanisms arranged in parallel, and a plurality of material stoppers are evenly distributed and fixed on the conveyor belt of each conveyor belt mechanism for placing the material to be packaged.

17. A top loading packaging device according to claim 1, characterized in that: The material grabbing mechanism is arranged above the material conveying mechanism and the carton conveying mechanism, and comprises a spider hand robot, and a suction cup gripper is connected to the lower end of the gripper of the spider hand robot for simultaneously grabbing a pair of materials and putting them into the formed carton.

18. A top loading packaging device according to claim 1, characterized in that: The inner tongue folding mechanism is arranged between the material conveying mechanism and the carton conveying mechanism through a bracket, and comprises a mounting base plate, on which a sliding plate is slidably mounted through two transverse slide rail assemblies, and a servo motor is arranged on the bottom surface of the mounting base plate in a vertical direction, and the output end of the servo motor is connected to the sliding plate through a crank slider mechanism, and is used to drive the sliding plate to intermittently reciprocate along the width direction of the mounting base plate; Two connecting plates are slidably mounted on the sliding plate through two longitudinal slide rail assemblies, and driving cylinders are respectively arranged near both ends of the sliding plate, and the output ends of the driving cylinders are respectively connected to the corresponding connecting plates to drive the two connecting plates to slide toward or in opposite directions; F-shaped push handles are evenly fixed on the two connecting plates, one end of the F-shaped push handles extends to the same side of the two connecting plates, two adjacent F-shaped push handles are symmetrically arranged and the other ends are fixed on the two connecting plates, so as to move toward each other under the drive of the connecting plates to realize the folding of the inner tongues of multiple packaging cartons.

19. A top loading packaging device according to claim 18, characterized in that: The crank slider mechanism includes a driving disk fixed to the output end of the servo motor, an eccentrically arranged pin shaft is provided on the driving disk, a linkage block is fixed to the bottom surface of the sliding plate, a long strip hole is provided on the linkage block, and the upper end of the pin shaft is inserted into the strip hole through clearance fit.

20. The top loading packaging device according to claim 1, characterized in that: The carton sealing mechanism comprises a two-axis linear gantry, a mounting frame is detachably connected to the lower end of the Z-axis slide of the two-axis linear gantry through a connecting assembly, and a plurality of sealing fixtures are evenly distributed on the mounting frame for folding and sealing the upper covers of a plurality of packaging cartons at the same time; The box sealing fixture includes a base plate evenly suspended under the mounting frame through a connecting frame, and two suction cups are symmetrically arranged at the front end of the base plate for sucking the box body on one side of the upper cover of the paper box; a folding plate is hinged on the front side of the base plate, and a folding cylinder is arranged between the base plate and the folding plate for driving the folding plate to flip and realize folding the upper cover of the paper box; the folding plate is L-shaped and tongue-pressing cylinders are symmetrically arranged on the vertical plate at the front end of the bottom of the folding plate for sticking the glue-coated front tongue of the upper cover to the other side of the box body.

21. A top loading packaging device according to claim 20, characterized in that: The connecting assembly has the same structure as the quick-release assembly, so as to facilitate quick replacement when changing to different specifications.

22. A top loading packaging device according to claim 1 or 15, characterized in that: A carton turning mechanism is provided on the frame between the carton conveying mechanism and the carton output mechanism, which is used to turn the sealed packaging carton 90 degrees and then supply it to the carton output mechanism; The carton steering mechanism comprises a mounting plate frame, in which a sliding plate is slidably mounted via a linear slide rail assembly, and a driving cylinder is provided at the bottom of the mounting plate frame, and an output end of the driving cylinder is fixedly connected to the sliding plate via a connecting frame, so as to drive the sliding plate to slide back and forth; A plurality of rotatable shafts are evenly installed on the mounting plate frame, the lower ends of the shafts are connected to the sliding plates through gear rack assemblies, suction cup seats are fixed to the upper ends of the shafts, suction cups are evenly arranged on the suction cup seats and box pallets are fixed thereto, the suction cups are respectively led out from the through holes corresponding to the box pallet, and are used to adsorb the material packaging boxes on the box pallet.

23. A top loading packaging device according to claim 1, characterized in that: The carton output mechanism includes a conveyor belt transmission mechanism and a carton gripper mechanism. The carton gripper mechanism is arranged on the frame above the conveyor belt transmission mechanism, and is used to grab the packaged carton after the sealing and turning and put it on the conveyor belt transmission mechanism; the conveyor belt transmission mechanism is arranged longitudinally along the frame and led out from one end of the frame, and is used to output the packaged carton.

24. A top loading packaging device according to claim 1, characterized in that: The frame is divided into four structural units along its longitudinal direction. The paper blank material storage, paper blank grabbing mechanism and paper blank box forming mechanism are arranged in the first structural unit, the material conveying mechanism, material grabbing mechanism and inner tongue folding mechanism are arranged in the third structural unit, and the paper box sealing mechanism and paper box output mechanism are arranged in the fourth structural unit; the paper box conveying mechanism runs through the four structural units; An instruction material library and an instruction manual boxing mechanism are provided in the second structural unit. The instruction manual boxing mechanism includes an instruction manual grabbing mechanism and an instruction manual gripping mechanism. The instruction manual grabbing mechanism has a structure that is basically the same as the paper blank grabbing mechanism and is used to grab instructions from the instruction material library and place them at a horizontal angle. A plurality of instruction manual grippers are evenly distributed on the instruction manual gripping mechanism, which are used to grab instructions from the instruction manual grabbing mechanism and load them into a formed paper box on the paper box conveying mechanism.

Citation Information

Cited By

  • Top loading type packaging equipment

    CN118597516A

  • A top loading packaging apparatus

    CN118597516B