Full-automatic carton conveying system
By designing an isometric plating mechanism and an outer surface pretreatment mechanism in the fully automatic carton conveying system, the problem of unequal distance and dust on the outer surface during the conveying process is solved, and the safe transportation of cartons and external surface cleaning of cartons is achieved.
Patent Information
- Application Number
- CN202421010828.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing fully automatic carton conveying system cannot ensure that the cartons are equidistant during the transportation process, resulting in collision between the cartons, causing damage, and a large amount of dust attached to the outer wall of the cartons that have been placed for a long time, affecting transportation.
A fully automatic carton conveying system is designed, including an isometric plating mechanism and an outer surface pretreatment mechanism. The isometric plating mechanism realizes the isometric placement of the carton through the cooperation of rotating blocks, rotating columns and special-shaped plates; the outer surface pretreatment mechanism cleans the outer surface of the carton by cleaning the cylinder and cleaning tampons.
The cartons are kept equidistant during the transportation process, avoiding collisions and damage between the cartons, and improving the quality of the outer surface of the cartons through cleaning, making them suitable for the use of subsequent assembly lines.
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Figure CN222433368U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of carton conveying, and in particular to a fully automatic carton conveying system. Background Art
[0002] The fully automatic carton conveying system is a system used to automatically transport cartons during production or logistics. It can help move cartons quickly and efficiently on a production line or in a warehousing environment.
[0003] A patent with the publication number CN112027208A discloses a carton splitting, conveying and positioning system, including a conveying line, a stacked carton splitting mechanism and a carton positioning mechanism, and a buffer section, a destacking section and a positioning section are sequentially arranged from the input side to the output side of the conveying line; the buffer section is used to stack the stacked cartons and convey the stacked cartons forward to the destacking section; the stacked carton splitting mechanism is arranged in the destacking section, and the stacked carton splitting mechanism is used to lift the remaining cartons on the lowest layer of cartons in the stacked cartons, and the lowest layer of cartons left on the destacking section will be conveyed forward to the positioning section; the carton positioning mechanism is arranged in the positioning section, and the carton positioning mechanism is used to adjust a single carton located on the positioning section to a set position. The present invention can split a single carton from a stack of cartons, and convey and position it, which can reduce labor intensity, improve efficiency and reduce costs.
[0004] However, the above technical solution has the following defects:
[0005] When using the above system to transport cartons, it is impossible to ensure that the distance between cartons remains consistent during the transportation process, so that the cartons are not stacked at equal distances during transportation, and it is easy for cartons to collide with each other, causing damage to the cartons during transportation, and inconvenience in the subsequent assembly line-shaped cartons. They cannot be transported to the designated location according to a certain interval time, and a large amount of dust adheres to the outer wall of the cartons when they are stacked for a long time. The outer surface should be treated in time when they are transported separately. Utility Model Content
[0006] One purpose of the present application is to keep cartons at equal distances during transportation, avoid squeezing and collision, and process the surfaces of cartons that have been stacked for a long time.
[0007] To achieve the above purpose, the technical solution adopted in this application is: a fully automatic carton conveying system, including a system base. The system base includes a motor fixedly connected to the top of the system base, a cross plate fixedly connected to the top of the system base, a crawler rotatably connected to the middle of the cross plate, an equidistant stacking mechanism provided on the side wall of the system base, and an outer surface pretreatment mechanism provided on the top of the system base.
[0008] Preferably, the equidistant stacking mechanism comprises a rotating shaft connected to the output shaft end of the motor through a belt drive, the rotating shaft is coaxially rotatably connected to a bracket, and the other end of the rotating shaft close to the through-bracket is fixedly connected to a rotating block.
[0009] Preferably, the side wall is slidably connected to a rotating column, a spring is sleeved on an outer wall of the rotating column, one end of the rotating column away from the rotating block is fixedly connected to a special-shaped plate, and the side wall of the special-shaped plate is rotatably connected to a sliding member.
[0010] Preferably, the side wall is slidably connected to a limited sliding column, a pushing column is fixedly connected to the middle of the sliding member, a storage frame is fixedly connected to the side of the system base close to the bracket, the bracket is fixedly connected to the side wall of the system base, and the spring is made of stainless steel.
[0011] Preferably, the special-shaped plate is L-shaped, the side of the limiting sliding column away from the system base is fixedly connected to the bracket, the side of the limiting sliding column close to the system base is fixedly connected to the system base, a horizontal sliding groove is provided at the bottom of the storage frame, and a vertical protrusion is provided at the top of the pushing column.
[0012] Preferably, the outer surface pretreatment mechanism includes a driving rod connected to the motor near the horizontal plate through a belt drive, the driving rod is coaxially rotatably connected to a fixed frame, the driving rod passes through the fixed frame and is fixedly connected to a cleaning cylinder, and the driving rod is transmission-connected to a transmission belt at one end away from the motor.
[0013] Preferably, the bottom of the fixing frame is fixedly connected to the transverse plate, and the outer wall of the cleaning cylinder is provided with a transverse cleaning cotton strip.
[0014] Compared with the prior art, the beneficial effects of this application are:
[0015] 1. The folded and stacked cartons are placed in the storage frame, and then the motor is started. When the motor is started, the motor output shaft end will rotate, and the motor will drive the shaft to rotate. When the shaft rotates, the shaft will drive the rotating block to rotate. When the rotating block rotates, the rotating column with sliding connection inside the rotating block will slide along the direction of the sliding connection. At the same time, the spring will contract, and the rotating column will drive the special-shaped plate to move synchronously. When the special-shaped plate moves with the rotating column, the sliding part will slide toward the side of the system base, so that the pushing column fixedly connected to the sliding part slides along the bottom slide groove of the storage frame, and the protrusion set on the top of the pushing column pushes the bottom carton in the storage frame to the side of the crawler, so that the cartons are placed equidistantly in the transportation system to prevent the cartons from being squeezed against each other and damaged during transportation.
[0016] 2 When the output shaft end of the motor rotates, the motor will also drive the driving rod to rotate synchronously, so that the driving rod drives the cleaning cylinder to rotate, and through the transmission belt, it will also drive the multiple fixed frames to rotate synchronously, so that when the carton is located on the top of the crawler, the cleaning cotton strips on the outer wall of the cleaning cylinder are used to treat the dust on the outer wall of the carton during transportation with the top of the crawler, which is convenient for subsequent use and filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure proposed by the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a motor for a fully automatic carton conveying system proposed by the utility model;
[0019] Figure 3 This is a partial structural schematic diagram of a motor of a fully automatic carton conveying system proposed by the utility model;
[0020] Figure 4 This is a partial structural schematic diagram of a rotating block of a fully automatic carton conveying system proposed by the utility model;
[0021] Figure 5 This is a partial structural schematic diagram of a spring of a fully automatic carton conveying system proposed by the utility model;
[0022] Figure 6 It is a partial structural schematic diagram of a special-shaped plate of a fully automatic carton conveying system proposed by the utility model;
[0023] Figure 7 This is a partial structural schematic diagram of a fixed frame of a fully automatic carton conveying system proposed by the utility model;
[0024] Figure 8 This is a partial structural schematic diagram of a driving rotating rod of a fully automatic carton conveying system proposed by the utility model;
[0025] In the figure: 1, system base; 11, motor; 12, cross plate; 13, crawler track;
[0026] 2. Equidistant stacking mechanism; 21. Rotating shaft; 22. Bracket; 23. Rotating block; 24. Rotating column; 25. Spring; 26. Special-shaped plate; 27. Sliding member; 28. Limiting sliding column; 29. Pushing column; 210. Storage frame;
[0027] 3. External surface pretreatment mechanism; 31. Driving rotating rod; 32. Fixed frame; 33. Cleaning cylinder; 34. Transmission belt. DETAILED DESCRIPTION
[0028] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0029] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.
[0030] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0031] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.
[0032] The prior art has the following defects:
[0033] When the existing carton conveying system is in use, it cannot ensure that the distance between cartons remains consistent during the conveying process, so that the cartons are not stacked at equal distances during transportation, and it is easy for cartons to collide with each other, causing damage to the cartons during transportation, and inconvenience in the subsequent assembly line-type cartons. It is also impossible to transport the cartons to the designated location according to a certain interval time, and a large amount of dust adheres to the outer wall of the cartons when they are stacked for a long time. The outer surface should be treated in time during transportation.
[0034] As an improvement, Figures 1 to 8 As shown, the preferred embodiments of the present application are:
[0035] A fully automatic carton conveying system includes a system base 1, wherein the system base 1 includes a motor 11 fixedly connected to the top of the system base 1, a cross plate 12 fixedly connected to the top of the system base 1, a crawler 13 rotatably connected to the middle of the cross plate 12, an equidistant stacking mechanism 2 is arranged on the side wall of the system base 1, and an outer surface pretreatment mechanism 3 is arranged on the top of the system base 1.
[0036] Specifically, by setting up an equidistant stacking mechanism 2 on the top of the system base 1, the manual process is reduced. The cartons can be automatically placed equidistantly only by stacking them in the storage frame 210 and then starting the motor 11. The surface of the carton is then pretreated by the outer surface pretreatment mechanism 3, thereby shortening the process and improving the transportation efficiency.
[0037] like Figure 3 As shown, in this embodiment, the equidistant stacking mechanism 2 includes a rotating shaft 21 connected to the output shaft end of the motor 11 through a belt drive, the rotating shaft 21 is coaxially rotatably connected to a bracket 22, and the other end of the rotating shaft 21 close to the bracket 22 is fixedly connected to a rotating block 23.
[0038] Specifically, the rotation transmission is performed by a belt, and the rotating shaft 21 is stabilized by a bracket 22, thereby improving the stability during transmission.
[0039] like Figure 4 and Figure 5 As shown, in this embodiment, the side wall is slidably connected to a rotating column 24, a spring 25 is sleeved on the outer wall of the rotating column 24, and one end of the rotating column 24 away from the rotating block 23 is fixedly connected to a special-shaped plate 26, and the side wall of the special-shaped plate 26 is rotatably connected to a sliding member 27.
[0040] Specifically, the spring 25 is sleeved on the outer wall of the rotating column 24 , so that when the rotating column 24 slides to the side away from the special-shaped plate 26 , the spring 25 rebounds and drives the rotating column 24 to reset, thereby achieving the effect of reciprocating sliding of the rotating column 24 .
[0041] like Figure 6 As shown, in this embodiment, the side wall is slidably connected to a limited sliding column 28, a pushing column 29 is fixedly connected to the middle of the sliding member 27, a storage frame 210 is fixedly connected to the side of the system base 1 close to the bracket 22, the bracket 22 is fixedly connected to the side wall of the system base 1, and the spring 25 is made of stainless steel.
[0042] Specifically, the storage frame 210 is square, which is convenient for stacking cartons. The spring 25 is made of stainless steel to increase the service life of the parts, thereby achieving the effect of extending the service life.
[0043] like Figure 7As shown, in this embodiment, the special-shaped plate 26 is L-shaped, the side of the limiting sliding column 28 away from the system base 1 is fixedly connected to the bracket 22, and the side of the limiting sliding column 28 close to the system base 1 is fixedly connected to the system base 1, a horizontal sliding groove is provided at the bottom of the storage frame 210, and a vertical protrusion is provided on the top of the pushing column 29.
[0044] Specifically, the L-shape of the special-shaped plate 26 facilitates the special-shaped plate 26 to be rotatably connected to the sliding member 27 while being fixedly connected to the spring 25, thereby improving the stability of the structure. The protrusion on the top of the push column 29 facilitates pushing the carton toward the side of the track 13 when sliding at the bottom of the storage frame 210.
[0045] like Figure 6 As shown, in this embodiment, the outer surface pretreatment mechanism 3 includes a driving rod 31 connected to the motor 11 on the side close to the horizontal plate 12 through a belt drive, the driving rod 31 is coaxially rotatably connected to a fixed frame 32, the driving rod 31 passes through the fixed frame 32 and is fixedly connected to a cleaning cylinder 33, and the driving rod 31 is transmission-connected to the end away from the motor 11 with a transmission belt 34.
[0046] Specifically, the outer surface of the carton on the top of the crawler 13 can be cleaned by driving the rotating rod 31 to drive the cleaning cylinder 33 to rotate.
[0047] like Figure 1 and Figure 8 As shown, in this embodiment, the bottom of the fixing frame 32 is fixedly connected to the transverse plate 12, and the outer wall of the cleaning cylinder 33 is provided with a transverse cleaning cotton strip.
[0048] Specifically, the fixed connection between the fixing frame 32 and the horizontal plate 12 improves the rotation stability of the driving rotating rod 31, and the cleaning cotton strips on the outer wall of the cleaning cylinder 33 improve the cleaning efficiency.
[0049] The working principle of this application is:
[0050] The staff first places the folded and stacked cartons in the storage frame 210, and then starts the motor 11. When the motor 11 is started, the output shaft end of the motor 11 will rotate, and the motor 11 will drive the shaft 21 to rotate. When the shaft 21 rotates, the shaft 21 will drive the rotating block 23 to rotate. When the rotating block 23 rotates, the rotating column 24 that is slidably connected inside the rotating block 23 will slide along the direction of the sliding connection. At the same time, the spring 25 will contract, and the rotating column 24 will drive the special-shaped plate 26 to move synchronously. When the special-shaped plate 26 moves with the rotating column 24, the sliding member 27 will slide to one side of the system base 1, thereby The pushing column 29 fixedly connected to the sliding member 27 slides along the bottom slide groove of the storage frame 210, and the protrusion set on the top of the pushing column 29 pushes the bottom carton in the storage frame 210 to slide toward the side of the crawler 13, so that the carton is pushed to the top of the crawler 13. When the rotating shaft 21 drives the rotating column 24 to rotate for a cycle, it will drive the pushing column 29 to complete the reset. Therefore, when the rotating shaft 21 drives the rotating column 24 to rotate for a circle, it will push a carton to fall to the top of the crawler 13 for transportation, so that the distance between the cartons at the top of the crawler 13 is kept consistent. The distance between the cartons at the top of the crawler 13 can also be adjusted by controlling the rotation speed of the rotating shaft 21.
[0051] When the output shaft end of the motor 11 rotates, the motor 11 will also drive the driving rod 31 to rotate synchronously, so that the driving rod 31 drives the cleaning cylinder 33 to rotate, and through the transmission belt 34, it will also drive the multiple fixed frames 32 to rotate synchronously, so that when the carton is located on the top of the crawler 13, the cleaning cotton strips on the outer wall of the cleaning cylinder 33 are used to treat the dust on the outer wall of the carton during transportation with the top of the crawler 13, which is convenient for subsequent use and filling.
[0052] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.
Claims
1. A fully automatic carton conveying system, characterized in that: The invention comprises a system base (1), wherein the system base (1) comprises a motor (11) fixedly connected to the top of the system base (1), a transverse plate (12) fixedly connected to the top of the system base (1), a crawler (13) rotatably connected to the middle of the transverse plate (12), an equidistant stacking mechanism (2) being arranged on the side wall of the system base (1), and an outer surface pretreatment mechanism (3) being arranged on the top of the system base (1).
2. A fully automatic carton conveying system as claimed in claim 1, characterized in that: The equidistant stacking mechanism (2) comprises a rotating shaft (21) connected to the output shaft end of the motor (11) via a belt drive, the rotating shaft (21) being coaxially rotatably connected to a bracket (22), and the other end of the rotating shaft (21) close to the bracket (22) being fixedly connected to a rotating block (23).
3. A fully automatic carton conveying system as claimed in claim 2, characterized in that: The side wall of the bracket (22) is slidably connected to a rotating column (24), the outer wall of the rotating column (24) is sleeved with a spring (25), one end of the rotating column (24) away from the rotating block (23) is fixedly connected to a special-shaped plate (26), and the side wall of the special-shaped plate (26) is rotatably connected to a sliding member (27).
4. A fully automatic carton conveying system as claimed in claim 3, characterized in that: The side wall of the bracket (22) is slidably connected to a limited sliding column (28), the middle of the sliding member (27) is fixedly connected to a pushing column (29), a side of the system base (1) close to the bracket (22) is fixedly connected to a storage frame (210), the bracket (22) is fixedly connected to the side wall of the system base (1), and the spring (25) is made of stainless steel.
5. A fully automatic carton conveying system as claimed in claim 4, characterized in that: The special-shaped plate (26) is L-shaped, the side of the limiting sliding column (28) away from the system base (1) is fixedly connected to the bracket (22), the side of the limiting sliding column (28) close to the system base (1) is fixedly connected to the system base (1), the bottom of the storage frame (210) is provided with a horizontal sliding groove, and the top of the pushing column (29) is provided with a vertical protrusion.
6. The fully automatic carton conveying system according to claim 1, characterized in that: The outer surface pretreatment mechanism (3) comprises a driving rotating rod (31) connected to the motor (11) on the side close to the horizontal plate (12) through a belt transmission, the driving rotating rod (31) is coaxially rotatably connected to a fixed frame (32), the driving rotating rod (31) passes through the fixed frame (32) and is fixedly connected to a cleaning cylinder (33), and the end of the driving rotating rod (31) away from the motor (11) is drivingly connected to a transmission belt (34).
7. A fully automatic carton conveying system as claimed in claim 6, characterized in that: The bottom of the fixed frame (32) is fixedly connected to the transverse plate (12), and the outer wall of the cleaning cylinder (33) is provided with a transverse cleaning cotton strip.
Citation Information
Patent Citations
Carton splitting, conveying and positioning system
CN112027208A