Integrated edge cutting and guiding device and winding system with integrated edge cutting and guiding device

By designing an integrated edge cutting and edge cutting device, the synchronous operation of plastic film cutting and edge material export is realized, and online cutting tool replacement is realized through the design of double-cut frames, which continuously solves the difficulties in achieving steady-state equipment in the existing technology. The difficulty in material export and production shutdown have improved production continuity and capacity.

CN222433725UActive Publication Date: 2025-02-07CHONGQING YUNTIANHUA NEWMI-TECH CO LTD +1
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Patent Information

Application Number
CN202420114399.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-17
Publication Date
2025-02-07
Estimated Expiration
2034-01-17

AI Technical Summary

Technical Problem

The existing plastic film edge cutting device is difficult to quickly reach steady state after personnel adjustment, and the edge material export problem is serious, and the replacement of the cutting blade requires shutdown, which affects production continuity and output.

Method used

The integrated edge cutting edge guide device is designed to achieve synchronous operation of edge cutting and edge material export through the integration of support frame, guide device, edge cutting device and edge guide device, and the double-cutting frame design is used to achieve online cutting tool replacement without Shut down.

Benefits of technology

It reduces the equipment's dependence on manual adjustment, solves the problem of edge material export, realizes online cutter replacement without stopping, ensures production continuity and increases production capacity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an integrated edge cutting and guiding device and a rolling system with the integrated edge cutting and guiding device, and the integrated edge cutting and guiding device is characterized by comprising a support frame arranged on rolling equipment; the guide device is arranged on the support frame; the edge cutting device is provided with the guiding device, and the edge cutting device is adjusted to a designated position on the supporting frame through the guiding device so as to execute an edge cutting program; and the edge guiding device is arranged on the guiding device and is synchronously adjusted to a designated position with the edge cutting device so as to synchronously guide out and collect edges, after the edge cutting device is adjusted, edge cutting can be rapidly and stably carried out, edge guiding-out can be executed, and online cutter replacement without shutdown is achieved.
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Description

Technical Field

[0001] The utility model relates to a trimming device and a winding system with the trimming device, in particular to an integrated trimming and guiding device and a winding system with the integrated trimming and guiding device. Background Art

[0002] In other plastic film fields in China, there are two ways of trimming. One is to manually adjust the cutter. This method requires manual adjustment and replacement of the cutter blade. Each time the adjustment is made, it is highly dependent on the operating methods and skills of the adjustment and replacement personnel. Different personnel have different adjustment and replacement forms, which cannot be unified. In addition, the problem of edge material export has always existed and cannot be well solved. A large amount of manual traction is required each time, which ultimately leads to the inability to allow the equipment to reach a steady state in a short period of time, resulting in unstable production and affecting the output of the production line.

[0003] The other method is to pneumatically adjust the cutter. Although this method can achieve uniform cutting position after adjusting and replacing the cutter blade, it will not be able to export the edge material well and the cutter blade cannot be replaced online. In addition, each time the blade is replaced, the machine needs to be stopped for replacement, which seriously affects production continuity and production output.

[0004] Based on these problems, the utility model proposes an integrated edge trimming and guiding device and a winding system with an integrated edge trimming and guiding device, which can effectively solve the problem that the equipment cannot reach a steady state in a short time after different personnel adjust the edge trimming device, and does not require a large amount of manual traction. Through a full set of design, the problem of edge material export is well solved, and online replacement of the cutter can be achieved without stopping the machine, which solves the problem that the replacement of the cutter blade requires stopping the machine or breaking the film to replace the cutter. Utility Model Content

[0005] The purpose of the utility model is to provide an integrated trimming and guiding device, which can synchronously adjust the trimming device and the guiding device to a specified position through the guiding device, and while the trimming program is executed by the trimming device, the edge material is guided out by the guiding device, so as to achieve the purpose of rapid and stable adjustment.

[0006] Another object of the utility model is to provide a winding system with an integrated trimming and guiding device, wherein the integrated trimming and guiding device is arranged between the traction rollers of the winding equipment, which can well solve the problem of edge material output and realize online replacement of the cutter without stopping the machine, thereby ensuring production continuity and increasing production capacity.

[0007] In order to achieve the above-mentioned purpose, the utility model provides an integrated edge trimming and guiding device, characterized in that it comprises:

[0008] A support frame, arranged on a winding device;

[0009] A guiding device, disposed on the supporting frame;

[0010] A trimming device is provided, wherein the guiding device is provided, and the trimming device is adjusted to a specified position on the supporting frame by the guiding device to perform a trimming procedure; and

[0011] A guide device is arranged on the guide device and is adjusted to a designated position synchronously with the trimming device to synchronously guide and trim one side of the material.

[0012] Preferably, the trimming device comprises a blade and a rotating blade holder, the blade is arranged on the rotating blade holder, and the rotating blade holder is rotated to drive the blade to perform trimming.

[0013] Preferably, the trimming device comprises a telescopic cylinder, which is connected to the rotating tool holder, and the telescopic cylinder provides power to the rotating tool holder to make the rotating tool holder rotate automatically.

[0014] Preferably, the blade includes a first blade and a second blade, and the rotating blade holder is provided with a first blade groove and a second blade groove. When the first blade is to be used, the first blade is pushed into and fixed in the first blade groove, and when the second blade is to be used, the second blade is pushed into and fixed in the second blade groove.

[0015] Preferably, the guiding device includes a first guide rail and a second guide rail, the first guide rail is arranged on one side of the supporting frame, and the second guide rail is arranged on the other side of the supporting frame.

[0016] Preferably, the trimming device is arranged on the first guide rail.

[0017] Preferably, the edge guide device is arranged on the second guide rail.

[0018] In order to achieve the above-mentioned other object, the utility model provides a winding system with an integrated trimming and guiding device, characterized in that it comprises:

[0019] A winding device, comprising a first traction roller and a second traction roller, wherein a film product is wound by the first traction roller and the second traction roller; and

[0020] The integrated trimming and guiding device as described above is disposed between the first traction roller and the second traction roller through the support frame to perform the trimming process on the film product and simultaneously guide out and trim the edge of the edge material generated during the trimming of the film product.

[0021] Preferably, when the trimming procedure is to be performed, the trimming device and the guide device are synchronously adjusted to the specified position by the guiding device, and the film product is trimmed by the trimming device, and the edge material is synchronously guided out and trimmed by the guide device.

[0022] Preferably, when the first blade is to be replaced, the first blade is withdrawn from the first blade groove, and the second blade is pushed in through the second blade groove.

[0023] The beneficial effects of the utility model are:

[0024] 1. Reduce the equipment's dependence on manual adjustment. Through simple operations, the equipment can reach a stable state without the need for specific personnel, which is highly fool-proof.

[0025] 2. Reduce a lot of manpower, and through a full set of designs, the problem of edge material export is well solved, greatly reducing labor costs.

[0026] 3. The online replacement of cutters can be achieved without stopping the machine, ensuring production continuity and increasing production capacity.

[0027] 4. The device is easy to operate, has low cost, can be applied to various winding equipment, and operates stably. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 A schematic diagram of a device according to an embodiment of the utility model;

[0029] Figure 2 A schematic diagram of replacing a cutter according to an embodiment of the utility model; and

[0030] Figure 3 It is a system schematic diagram of an embodiment of the utility model. DETAILED DESCRIPTION

[0031] In order to make the above and / or other purposes, effects, and features of the present invention more obvious and easy to understand, the following is a detailed description of the preferred implementation modes:

[0032] See also Figure 1 , which is a schematic diagram of an embodiment of the present utility model. As shown in the figure, in one embodiment, the integrated trimming and guiding device D includes a support frame 1, a guiding device 2, a trimming device 3 and a guiding device 4, and the connection relationship and actuation method thereof are described as follows:

[0033] The support frame 1 is used to be arranged on the winding device R, which can play a fixing role, and the integrated trimming and guiding device D is well fixed on the winding device R to avoid deviation during trimming or guiding. In a preferred embodiment, it can be as follows Figure 1As can be seen in the figure, the support frame 1 can be in the shape of a long column, and the bottom 11 on one side firmly locks the support frame 1 on the winding device R, but it is not limited to this and can also be in other appropriate positions.

[0034] The guide device 2 is disposed on the support frame 1. In a preferred embodiment, the guide device 2 may include a first guide rail 21 and a second guide rail 22. Figure 1 As shown, the first guide rail 2 is arranged on a side plane of the support frame, and correspondingly, the second guide rail 22 can be arranged on the other side plane of the support frame 2, but the setting position is not limited thereby and can be adjusted according to actual needs. This guide rail can play a good role of a linear guide and improve the accuracy when adjusting the position.

[0035] The trimming device 3 is disposed on the guiding device 2 . At this time, the trimming device 3 can be adjusted to a specified position on the supporting frame 1 through the guiding device 2 to perform a subsequent trimming procedure. In a preferred embodiment, the trimming device 3 can be disposed on the first guide rail 21 .

[0036] In a preferred embodiment, the trimming device 3 includes a blade 31 and a rotating blade holder 32 . The blade 31 is disposed on the rotating blade holder 32 . When the rotating blade holder 32 rotates, the blade 31 is driven to perform a trimming process.

[0037] See also Figure 2 , which is a schematic diagram of replacing a cutter in one embodiment of the utility model. As shown in the figure, in one embodiment, in a preferred embodiment, the blade 31 may include a first blade 311 and a second blade 312, but in fact, the number of blades 31 is not limited by this, and can be set according to actual needs, and the rotating blade holder 32 may also include a first blade groove 321 and a second blade groove 322, and the number of blade grooves 32 and blades 31 is the same.

[0038] Thus, when the first blade 311 is to be used, the first blade 311 is pushed into the first blade groove 321 and fixed. The fixing method is not limited and can be locking, snap-fitting or other fixing types. Similarly, when the second blade 312 is to be used, the second blade 312 is pushed into the second blade groove 322 and fixed. The fixing method is not limited and can be locking, snap-fitting or other fixing types.

[0039] In a preferred embodiment, the trimming device 3 can be a pneumatic trimming device, that is, the trimming device 3 can further include a telescopic cylinder 33, which will be connected to the rotating tool holder 32 and provide power to the rotating tool holder 32 so that the rotating tool holder 32 rotates automatically. At this time, the rotating tool holder 32 will synchronously drive the blade to perform the trimming procedure.

[0040] The edge guide device 4 is arranged on the guiding device 2. At this time, the edge guide device 4 can also be adjusted to a specified position on the support frame 1 through the guiding device 2 to facilitate the synchronous edge material export and edge trimming. In a preferred embodiment, the edge guide device 4 can be arranged on the second guide rail 22.

[0041] See also Figure 3 , which is a system schematic diagram of one embodiment of the utility model. As shown in the figure, in one embodiment, a winding system with an integrated trimming and guiding device includes a winding device R and an integrated trimming and guiding device D, and the connection relationship and actuation method thereof are described as follows:

[0042] The winding device R comprises a first traction roller R1 and a second traction roller R2, which are used for winding up the prepared film product S. The film product S is wound up by the first traction roller R1 and the second traction roller R2.

[0043] The integrated trimming and guiding device D is arranged between the first traction roller R1 and the second traction roller R2 through the support frame 1, so that when the film product S is executing the trimming procedure, the edge material generated during the trimming of the film product S can be synchronously guided out and trimmed.

[0044] In a preferred embodiment, the integrated trimming and guiding device D as described above includes a support frame 1, a guiding device 2, a trimming device 3 and a guiding device 4. When the trimming procedure is to be performed, the trimming device 3 and the guiding device 4 are synchronously adjusted to the specified position through the guiding device 2, and the film product is trimmed by the trimming device 3, and the edge material generated by it is synchronously guided out and trimmed by the guiding device 4 to achieve the effect of synchronous trimming and guiding.

[0045] In a preferred embodiment, the integrated trimming and guiding device D as described above can be a double blade holder design. When the first blade 311 is to be replaced, the first blade 311 is withdrawn from the first blade groove 321 and the second blade 322 is pushed in from the second blade groove 312, thereby achieving the beneficial effects of online replacement of the cutting blade without stopping the machine, ensuring production continuity, and increasing production capacity.

[0046] To more clearly illustrate the use of the present invention, the following examples are given:

[0047] The trimming device 3 is adjusted to a designated position through the guiding device 2 according to the production situation. When trimming is required, the manual valve of the compressed air is opened so that the rotating tool holder 32 of the trimming device 3 can be powered by the compressed air cylinder 33. At this time, the trimming device 3 automatically cuts the edges, and the edge material produced will be guided out and trimmed through the guiding device 4.

[0048] See also Figure 2When the blade needs to be replaced, due to the double blade holder design, you only need to install the blade on the unused blade groove in advance and push it into the adjustment position, and remove the blade that needs to be replaced. The cutter can be replaced online without stopping the machine, which is beneficial to production continuity. When production is interrupted and this device is not needed, close the cylinder manual valve, push out the cutter, and adjust the device to the specified position on the edge of the equipment through the guide device 2.

[0049] To sum up, the utility model integrates the trimming device and the guide wheel device with an integrated trimming and guiding device and a winding system with the integrated trimming and guiding device, so as to achieve integration and have the beneficial effects of stability, high reliability and improved production capacity, which meets the purpose of the utility model.

[0050] However, what is described above is only a preferred embodiment of the present utility model, but it cannot be used to limit the patent protection scope of the present utility model; therefore, any simple equivalent changes and modifications made according to the patent protection scope of the present utility model and the contents of the specification still fall within the patent protection scope of the present utility model.

Claims

1. An integrated trimming and guiding device, characterized in that: Include: A support frame, arranged on a winding device; A guiding device, disposed on the supporting frame; A trimming device is provided, wherein the guiding device is provided, and the trimming device is adjusted to a specified position on the supporting frame by the guiding device to perform a trimming procedure; and A guide device is arranged on the guide device and is adjusted to a designated position synchronously with the trimming device to synchronously guide and trim one side of the material.

2. The integrated trimming and guiding device according to claim 1 is characterized in that: The edge trimming device comprises a blade and a rotating blade holder, wherein the blade is arranged on the rotating blade holder, and the rotating blade holder is rotated to drive the blade to perform edge trimming.

3. The integrated trimming and guiding device according to claim 2 is characterized in that: The trimming device comprises a telescopic cylinder, which is connected to the rotating tool holder. The telescopic cylinder provides power to the rotating tool holder to make the rotating tool holder rotate automatically.

4. The integrated trimming and guiding device according to claim 2, characterized in that: The blades include a first blade and a second blade. The rotating blade holder is provided with a first blade groove and a second blade groove. When the first blade is to be used, the first blade is pushed into the first blade groove and fixed. When the second blade is to be used, the second blade is pushed into the second blade groove and fixed.

5. The integrated trimming and guiding device according to claim 1 is characterized in that: The guiding device includes a first guide rail and a second guide rail, wherein the first guide rail is arranged on one side of the supporting frame, and the second guide rail is arranged on the other side of the supporting frame.

6. The integrated trimming and guiding device according to claim 5, characterized in that: The trimming device is arranged on the first guide rail.

7. The integrated trimming and guiding device according to claim 5, characterized in that: The edge guide device is arranged on the second guide rail.

8. A winding system with an integrated trimming and guiding device, characterized in that: Include: A winding device, comprising a first traction roller and a second traction roller, wherein a film product is wound by the first traction roller and the second traction roller; and The integrated trimming and guiding device as described in any one of claims 1 to 7 is arranged between the first traction roller and the second traction roller through the support frame to perform the trimming procedure on the film product and simultaneously guide out and trim the edge of the side material generated when trimming the film product.

9. The winding system with an integrated trimming and guiding device according to claim 8, characterized in that: When the trimming procedure is to be performed, the trimming device and the guide device are synchronously adjusted to the specified position by the guiding device, and the film product is trimmed by the trimming device, and the edge material is synchronously guided out and trimmed by the guide device.

10. The winding system with an integrated trimming and guiding device according to claim 8, characterized in that: When the first blade is to be replaced, the first blade is withdrawn from the first blade groove, and the second blade is pushed in through the second blade groove.