Vinegar processing and sterilizing equipment
By introducing preheating and cooling mechanisms into the vinegar processing and sterilization equipment, uniform heating and thorough sterilization of vinegar are achieved, and waste heat of cooling water is recycled through heat exchange and recycling, solving the incomplete sterilization and incomplete sterilization in the prior art. The problem of unused heat reduces energy consumption and costs.
Patent Information
- Application Number
- CN202421058990.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing vinegar processing and sterilization equipment cannot achieve uniform heating of vinegar, resulting in incomplete sterilization and ineffective heat during cooling, resulting in high energy consumption and cost.
A vinegar processing and sterilization equipment including a preheating mechanism and a cooling mechanism is designed. The vinegar is preheated through the preheating mechanism, and the vinegar is uniformly heated and sterilized by using the heating strip and stirring shaft in the heating chamber to cool it. The mechanism recycles the waste heat of cooling water through heat exchange to reduce energy consumption.
It realizes uniform heating and thorough sterilization of vinegar, effectively utilizes the waste heat of water during cooling, and reduces processing costs and energy consumption.
Smart Images
Figure CN222434420U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vinegar processing, and in particular relates to vinegar processing sterilization equipment. Background Art
[0002] Vinegar is a kind of liquid sour seasoning commonly used in cooking. During the vinegar processing, it is necessary to use a high-temperature sterilization device to heat and sterilize the vinegar to inactivate the bacteria inside it to meet the filling requirements. However, the existing sterilization equipment cannot evenly heat the vinegar, making the sterilization not thorough enough, and the vinegar is generally cooled by natural cooling after sterilization, which not only makes the processing time longer, but also the heat of the vinegar after sterilization cannot be effectively utilized, wasting resources. At present, there is also a cooling mechanism for cooling the sterilized vinegar, which shortens the processing time to a certain extent, but the cooling medium and heat are still not reused, and the energy consumption and cost of the processing process are still high. Therefore, how to overcome the above-mentioned technical problems and defects has become a key problem to be solved. Utility Model Content
[0003] The utility model aims to overcome the deficiencies of the prior art and to provide a vinegar processing sterilization device which can heat vinegar uniformly, sterilize thoroughly, have good cooling effect, recycle cooling medium and heat, and has low energy consumption and cost.
[0004] The purpose of the utility model is achieved in this way:
[0005] A vinegar processing sterilization device comprises a sterilization mechanism, wherein the sterilization mechanism comprises a sterilization tank, a heating chamber is arranged on the side wall of the sterilization tank, a heating strip is arranged in the heating chamber, a stirring shaft A and a stirring shaft B are vertically installed in the sterilization tank, stirring blades A and stirring blades B are respectively fixedly connected to the stirring shaft A and stirring shaft B, the upper end of the stirring shaft B is fixedly connected to the output shaft of a driving motor, a driven wheel and a driving wheel are respectively fixedly connected to the upper outer sides of the stirring shaft A and stirring shaft B, and the driving wheel and the driven wheel are connected by a belt; the upper surface of the sterilization tank is connected with a preheating mechanism through a feeding pipe, the lower part of the sterilization tank is funnel-shaped, the lower surface of the sterilization tank is connected with a cooling mechanism through a discharge pipe, a one-way valve and a liquid pump are installed on the discharge pipe, one side of the cooling mechanism is connected with the preheating mechanism through a water feeding component, the other side of the preheating mechanism is connected with a cooling water tank through a reflux component, the upper surface of the cooling water tank is provided with a water injection port, and the other side of the cooling mechanism is connected with the cooling water tank through a water inlet component.
[0006] Furthermore, the preheating mechanism includes a preheating box, the inner wall of the preheating box is evenly equipped with guide plates, a preheating tank is arranged in the middle of the preheating box, a spiral feed pipe is fixedly connected to the outer side of the preheating tank, the right end of the spiral feed pipe is connected to the feed hopper, and the left end of the spiral feed pipe is connected to the feeding pipe. The vinegar is preheated by heat exchange between the hot water in the preheating box and the preheating tank and the vinegar in the spiral feed pipe, thereby reducing the energy consumption of the sterilization mechanism.
[0007] Furthermore, the cooling mechanism includes a cooling box, guide plates are evenly installed on the inner side walls of the cooling box, a cooling tank is arranged in the middle of the cooling box, a spiral feed pipe is fixedly connected to the outer side of the cooling tank, the left end of the spiral feed pipe is connected to the discharge pipe, and the right end of the spiral feed pipe is connected to the discharge pipe. The vinegar is cooled by heat exchange between the cooling water in the cooling box and the cooling tank and the high-temperature sterilized vinegar in the spiral feed pipe, and the water with heat after the heat exchange enters the preheating mechanism to preheat the vinegar before sterilization, which can effectively utilize the waste heat of the water, reduce equipment energy consumption, and reduce processing costs.
[0008] Furthermore, the water supply component includes a water supply main pipe, on which a first water pump is installed, and the first water pump is connected to the right side wall of the sterilization tank through a mounting plate; one end of the water supply main pipe is connected to a first water supply pipe and a second water supply pipe through a three-way interface, and the first water supply pipe and the second water supply pipe are respectively connected to the upper left side of the preheating box and the middle left side of the preheating tank; the other end of the water supply main pipe is connected to a first water outlet pipe and a second water outlet pipe through a three-way interface, and the first water outlet pipe and the second water outlet pipe are respectively connected to the upper left side of the cooling box and the middle left side of the cooling tank; the water flow direction in the preheating box and the preheating tank is from left to right, and the flow direction of the vinegar in the spiral feeding pipe is from right to left. The opposite flow directions can extend the heat exchange time between the two and improve the preheating effect.
[0009] Furthermore, the reflux component includes a reflux main pipe, one end of which is connected to a first reflux pipe and a second reflux pipe through a three-way joint, the first reflux pipe and the second reflux pipe are respectively connected to the lower right side of the preheating box and the middle right side of the preheating tank, the other end of the reflux main pipe is connected to the upper surface of the cooling water tank, and a second water pump is installed on the reflux main pipe. The water in the preheating box and the preheating tank that completes heat exchange with vinegar flows back to the cooling water tank for recycling, thereby achieving high resource utilization.
[0010] Furthermore, the water inlet component includes a water inlet main pipe, one end of which is connected to the lower surface of the cooling water tank, and the other end of the water inlet main pipe is connected to a first water inlet pipe and a second water inlet pipe through a three-way joint, the first water inlet pipe and the second water inlet pipe are respectively connected to the lower right part of the cooling box and the middle right part of the cooling tank, the flow direction of cooling water in the cooling box and the cooling tank is from right to left, and the flow direction of vinegar in the spiral feed pipe is from left to right, and the opposite flow directions can extend the heat exchange time between the two and improve the cooling effect.
[0011] Furthermore, the stirring blades A and the stirring blades B are staggered and distributed with each other, so that the vinegar at different positions in the sterilization tank can be stirred, so that the vinegar is heated evenly, which is conducive to fully sterilizing the vinegar.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. The vinegar processing and sterilizing equipment of the utility model first preheats the vinegar before sterilization through a preheating mechanism, which can reduce the energy consumption of the sterilization mechanism, then stirs and heats the vinegar through the sterilization mechanism to fully sterilize the vinegar at high temperature, and finally cools the vinegar after high temperature sterilization through a cooling mechanism, and the heat used for preheating the vinegar in the preheating mechanism is the heat of water in the cooling mechanism after heat exchange with the high temperature sterilized vinegar, which not only recycles water resources, but also makes full use of the waste heat of water, and can effectively reduce processing costs.
[0014] 2. The vinegar processing and sterilization equipment of the utility model, the vinegar before sterilization enters the spiral feed pipe through the feed hopper, and the water with heat after heat exchange with the vinegar after high-temperature sterilization enters the preheating box and the preheating tank, and the vinegar is preheated by using the heated water to exchange heat with the vinegar. The water flows from left to right, and the vinegar flows from right to left. The opposite flow directions can extend the heat exchange time of the two and improve the preheating effect. The inner wall of the preheating box is evenly installed with a guide plate, so that the water in the preheating box flows along the spiral feed pipe, which can further improve the preheating effect.
[0015] 3. The vinegar processing and sterilizing equipment of the utility model utilizes the heating strip in the heating chamber to heat the preheated vinegar in the sterilizing tank, and utilizes the stirring blades A and the stirring blades B staggeredly distributed on the stirring shaft A and the stirring shaft B to fully stir the preheated vinegar, so that the vinegar is heated evenly, which is beneficial to fully sterilize the vinegar.
[0016] 4. The utility model of vinegar processing and sterilizing equipment, the sterilized vinegar enters the spiral feed pipe through the discharge pipe, the spiral feed pipe is fixedly connected to the outer side of the cooling tank, cooling water enters the cooling box and the cooling tank, and the vinegar is cooled by heat exchange between the cooling water and the high-temperature sterilized vinegar. The flow direction of the cooling water is from right to left, and the flow direction of the vinegar is from left to right. The opposite flow directions can extend the heat exchange time between the two and improve the cooling effect. The inner wall of the cooling box is evenly installed with guide plates, so that the cooling water in the cooling box flows close to the spiral feed pipe, which can further improve the cooling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the vinegar processing sterilization equipment of the utility model.
[0018] Figure 2 for Figure 1 Enlarged view of point A in the middle.
[0019] Figure 3 for Figure 1 Enlarged view of point B in the middle.
[0020] In the figure: 1-sterilization tank, 2-discharge pipe, 3-liquid pump, 4-check valve, 5-stirring shaft A, 6-stirring blade A, 7-feeding pipe, 8-first water pump, 9-mounting plate, 10-first water outlet pipe, 11-second water outlet pipe, 12-stirring shaft B, 13-stirring blade B, 14-cooling box, 15-guide plate, 16-cooling tank, 17-spiral feed pipe, 18-discharge pipe, 19-first water inlet pipe, 20-second water inlet pipe, 21-water inlet Main pipe, 22-cooling water tank, 23-water inlet, 24-second water pump, 25-reflux main pipe, 26-second reflux pipe, 27-first reflux pipe, 28-feed hopper, 29-preheating box, 30-drain plate, 31-first water supply pipe, 32-second water supply pipe, 33-water supply main pipe, 34-spiral feed pipe, 35-preheating tank, 36-heating strip, 37-heating chamber, 38-driven wheel, 39-belt, 40-drive motor, 41-driving wheel. DETAILED DESCRIPTION
[0021] The vinegar processing sterilization equipment of the utility model is described in more detail below with reference to the accompanying drawings and through specific implementation methods.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0023] See also Figures 1 to 3 A vinegar processing sterilization device comprises a sterilization mechanism, wherein the sterilization mechanism comprises a sterilization tank 1, a heating chamber 37 is arranged on the side wall of the sterilization tank 1, a heating strip 36 is arranged in the heating chamber 37, a stirring shaft A5 and a stirring shaft B12 are vertically installed in the sterilization tank 1, a stirring blade A6 and a stirring blade B13 are respectively fixedly connected to the stirring shaft A5 and the stirring shaft B12, the upper end of the stirring shaft B12 is fixedly connected to the output shaft of the driving motor 40, the upper outer sides of the stirring shaft A5 and the stirring shaft B12 are respectively fixedly connected to the driven wheel 38 and the driving wheel 41, ... The driving wheel 41 and the driven wheel 38 are connected by a belt 39; the upper surface of the sterilization tank 1 is connected to a preheating mechanism through a feeding pipe 7, the lower part of the sterilization tank 1 is funnel-shaped, and the lower surface of the sterilization tank 1 is connected to a cooling mechanism through a discharge pipe 2, and a one-way valve 4 and a liquid pump 3 are installed on the discharge pipe 2. One side of the cooling mechanism is connected to the preheating mechanism through a water feeding component, and the other side of the preheating mechanism is connected to the cooling water tank 22 through a reflux component. A water injection port 23 is provided on the upper surface of the cooling water tank 22, and the other side of the cooling mechanism is connected to the cooling water tank 22 through a water inlet component.
[0024] See also Figure 1 The preheating mechanism includes a preheating box 29, the inner wall of the preheating box 29 is evenly installed with a guide plate 30, the middle part of the preheating box 29 is provided with a preheating tank 35, the outer side of the preheating tank 35 is fixedly connected with a spiral feeding pipe 34, the right end of the spiral feeding pipe 34 is connected to the feeding hopper 28, and the left end of the spiral feeding pipe 34 is connected to the feeding pipe 7. The vinegar is preheated by heat exchange between the hot water in the preheating box 29 and the preheating tank 35 and the vinegar in the spiral feeding pipe 34, so as to reduce the energy consumption of the sterilization mechanism.
[0025] See also Figure 1The cooling mechanism includes a cooling box 14, the inner wall of the cooling box 14 is evenly installed with guide plates 15, the middle part of the cooling box 14 is provided with a cooling tank 16, the outer side of the cooling tank 16 is fixedly connected with a spiral feeding pipe 17, the left end of the spiral feeding pipe 17 is connected with the discharge pipe 2, and the right end of the spiral feeding pipe 17 is connected with a discharge pipe 18. The cooling water in the cooling box 14 and the cooling tank 16 is heat-exchanged with the high-temperature sterilized vinegar in the spiral feeding pipe 17 to cool the vinegar, and the water with heat after the heat exchange enters the preheating mechanism to preheat the vinegar before sterilization, which can effectively utilize the waste heat of water, reduce equipment energy consumption, and reduce processing costs.
[0026] See also Figure 1 The water supply component includes a water supply main pipe 33, on which a first water pump 8 is installed. The first water pump 8 is connected to the right side wall of the sterilization tank 1 through a mounting plate 9. One end of the water supply main pipe 33 is connected to a first water supply pipe 31 and a second water supply pipe 32 through a three-way interface. The first water supply pipe 31 and the second water supply pipe 32 are respectively connected to the upper left side of the preheating box 29 and the middle left side of the preheating tank 35. The other end of the water supply main pipe 33 is connected to a first water outlet pipe 10 and a second water outlet pipe 11 through a three-way interface. The first water outlet pipe 10 and the second water outlet pipe 11 are respectively connected to the upper left side of the cooling box 14 and the middle left side of the cooling tank 16. The water flow direction in the preheating box 29 and the preheating tank 35 is from left to right, and the flow direction of the vinegar in the spiral feeding pipe 34 is from right to left. The opposite flow directions can extend the heat exchange time between the two and improve the preheating effect.
[0027] See also Figure 1 The reflux component includes a reflux main pipe 25, one end of which is connected to a first reflux pipe 27 and a second reflux pipe 26 through a three-way joint. The first reflux pipe 27 and the second reflux pipe 26 are respectively connected to the lower right side of the preheating box 29 and the middle right side of the preheating tank 35. The other end of the reflux main pipe 25 is connected to the upper surface of the cooling water tank 22. A second water pump 24 is installed on the reflux main pipe 25. The water in the preheating box 29 and the preheating tank 35 that completes heat exchange with vinegar flows back to the cooling water tank 22 for recycling, thereby achieving high resource utilization.
[0028] See also Figure 1The water inlet component includes a water inlet main pipe 21, one end of which is connected to the lower surface of the cooling water tank 22, and the other end of the water inlet main pipe 21 is connected to the first water inlet pipe 19 and the second water inlet pipe 20 through a three-way joint. The first water inlet pipe 19 and the second water inlet pipe 20 are respectively connected to the lower right side of the cooling box 14 and the middle right side of the cooling tank 16. The flow direction of cooling water in the cooling box 14 and the cooling tank 16 is from right to left, and the flow direction of vinegar in the spiral feed pipe 17 is from left to right. The opposite flow directions can extend the heat exchange time between the two and improve the cooling effect.
[0029] See also Figure 1 The stirring blades A6 and the stirring blades B13 are staggered and can stir the vinegar at different positions in the sterilization tank 1, so that the vinegar is heated evenly, which is beneficial to fully sterilize the vinegar.
[0030] The working principle of this embodiment is as follows:
[0031] First, the vinegar before sterilization enters the spiral feed pipe 34 through the feed hopper 28, and the hot water enters the preheating box 29 and the preheating tank 35, and the hot water and the vinegar are heat exchanged to preheat the vinegar;
[0032] Then, the preheated vinegar enters the sterilizing tank 1 through the feeding pipe 7, and the preheated vinegar is heated by the heating strip 36 in the heating chamber 37. The driving motor 40 is turned on, and the driving motor 40 drives the stirring shaft B12 and the driving gear to rotate, and the driven gear and the stirring shaft A5 rotate accordingly. The stirring blades A6 and the stirring blades B13 staggered on the stirring shafts A5 and B12 fully stir the preheated vinegar, so that the vinegar is heated evenly, which is conducive to fully sterilizing the vinegar.
[0033] Subsequently, the sterilized vinegar enters the spiral feed pipe 17 through the discharge pipe 2, and the cooling water enters the cooling box 14 and the cooling tank 16 through the first water inlet pipe 19 and the second water inlet pipe 20 respectively, and the vinegar is cooled by heat exchange between the cooling water and the high-temperature sterilized vinegar;
[0034] Finally, the cooled vinegar is discharged through the discharge pipe 18, and the water enters the preheating box 29 and the preheating tank 35 after completing the heat exchange with the high-temperature sterilized vinegar, and preheats the vinegar before sterilization in the spiral feed pipe 34, which not only recycles water resources, but also makes full use of the waste heat of water, which can effectively reduce the processing cost.
[0035] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0036] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.
Claims
1. A vinegar processing sterilization device, comprising a sterilization mechanism, characterized in that: The sterilization mechanism comprises a sterilization tank, a heating chamber is provided on the side wall of the sterilization tank, a heating strip is provided in the heating chamber, a stirring shaft A and a stirring shaft B are vertically installed in the sterilization tank, stirring blades A and stirring blades B are respectively fixedly connected to the stirring shaft A and stirring shaft B, the upper end of the stirring shaft B is fixedly connected to the output shaft of the driving motor, and the upper outer sides of the stirring shaft A and stirring shaft B are respectively fixedly connected to a driven wheel and a driving wheel, and the driving wheel and the driven wheel are connected by a belt; The upper surface of the sterilization tank is connected to a preheating mechanism through a feeding pipe, the lower part of the sterilization tank is funnel-shaped, and the lower surface of the sterilization tank is connected to a cooling mechanism through a discharge pipe, a one-way valve and a liquid pump are installed on the discharge pipe, one side of the cooling mechanism is connected to the preheating mechanism through a water feeding component, and the other side of the preheating mechanism is connected to the cooling water tank through a reflux component, a water filling port is provided on the upper surface of the cooling water tank, and the other side of the cooling mechanism is connected to the cooling water tank through a water inlet component.
2. The vinegar processing sterilization equipment according to claim 1, characterized in that: The preheating mechanism comprises a preheating box, the inner wall of which is evenly provided with guide plates, a preheating tank is arranged in the middle of the preheating box, a spiral feed pipe is fixedly connected to the outer side of the preheating tank, a feed hopper is connected to the right end of the spiral feed pipe, and the left end of the spiral feed pipe is connected to the feeding pipe.
3. The vinegar processing sterilization equipment according to claim 2, characterized in that: The cooling mechanism includes a cooling box, the inner wall of the cooling box is evenly equipped with guide plates, a cooling tank is arranged in the middle of the cooling box, a spiral feed pipe is fixedly connected to the outer side of the cooling tank, the left end of the spiral feed pipe is connected to the discharge pipe, and the right end of the spiral feed pipe is connected to the discharge pipe.
4. The vinegar processing sterilization equipment according to claim 3, characterized in that: The water supply component includes a water supply main pipe, on which a first water pump is installed, and the first water pump is connected to the right side wall of the sterilization tank through a mounting plate; one end of the water supply main pipe is connected to a first water supply pipe and a second water supply pipe through a three-way interface, and the first water supply pipe and the second water supply pipe are respectively connected to the upper left side of the preheating box and the middle left side of the preheating tank; the other end of the water supply main pipe is connected to a first water outlet pipe and a second water outlet pipe through a three-way interface, and the first water outlet pipe and the second water outlet pipe are respectively connected to the upper left side of the cooling box and the middle left side of the cooling tank.
5. The vinegar processing sterilization equipment according to claim 2, characterized in that: The reflux component includes a reflux main pipe, one end of which is connected to a first reflux pipe and a second reflux pipe through a three-way joint, the first reflux pipe and the second reflux pipe are respectively connected to the lower right side of the preheating box and the middle right side of the preheating tank, the other end of the reflux main pipe is connected to the upper surface of the cooling water tank, and a second water pump is installed on the reflux main pipe.
6. The vinegar processing sterilization equipment according to claim 3, characterized in that: The water inlet component includes a water inlet main pipe, one end of which is connected to the lower surface of the cooling water tank, and the other end of which is connected to the first water inlet pipe and the second water inlet pipe through a three-way joint, and the first water inlet pipe and the second water inlet pipe are respectively connected to the lower right side of the cooling box and the middle right side of the cooling tank.
7. The vinegar processing sterilization equipment according to claim 1, characterized in that: The stirring blades A and the stirring blades B are arranged alternately with each other.