Cooling device for heat treatment of valve
By designing a valve heat treatment cooling device including cooling chamber, circulating water chamber, water storage tank, conveying mechanism, water pipe, spray head, air inlet and fan, the valve quality problem caused by excessive cooling speed is solved, and efficient and stable The cooling effect improves the quality and working efficiency of finished products.
Patent Information
- Application Number
- CN202420964889.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-05-07
AI Technical Summary
The existing valve heat treatment cooling device cools too fast during the cooling process, resulting in residual stress, deterioration, deformation, increased brittleness, abnormal metallographic structure and cracks in the valve, which reduces the quality of the valve's finished product and reduces the working efficiency. .
A valve heat treatment cooling device is designed, including a cooling chamber, a circulating water chamber, a water storage tank, a conveying mechanism, a water pipe, a nozzle, an air inlet and a fan. Through the combination of hierarchical cooling and air flow, efficient cooling of the valve is achieved.
By combining staging cooling and air flow, the cooling efficiency of the valve can be ensured while preventing the phenomenon of excessively fast cooling speed, improving the quality of the valve's finished product and improving working efficiency.
Smart Images

Figure CN222434553U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve production equipment, and in particular relates to a valve heat treatment cooling device. Background Art
[0002] A valve is a mechanical device that controls the flow rate, flow direction, pressure, temperature, etc. of a flowing fluid medium. A valve is a basic component in a pipeline system. During the production process, the valve usually needs to undergo heat treatment to improve the performance, hardness and durability of the valve material. During the entire heat treatment process, temperature, insulation time and cooling rate are key parameters. A valve heat treatment cooling device is a device commonly used in valve heat treatment operations. For example, a valve casting heat treatment cooling device disclosed in patent application number CN202023033816.4 includes a base, and the top of the base is fixedly connected with a shock absorber. Pad, the top of the shock-absorbing pad is fixedly connected with a control device, the top of the shock-absorbing pad is fixedly connected with a pillar, the top of the pillar is fixedly connected with a fixing plate, the bottom of the spray plate is movably connected with a nozzle, the top of the shock-absorbing pad is fixedly connected with a collecting dish, the inside of the collecting dish is fixedly connected with a support column, the inside of the collecting dish is fixedly connected with a feeding device, the inside of the collecting dish is fixedly connected with a loading device, the inside of the support column is movably connected with a first conveyor belt, the inside of the conveyor belt is movably connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with a gear disk, and the top of the support column is movably connected with a transmission chain;
[0003] In the process of cooling the valve, the existing valve heat treatment cooling device generally directly sprays the coolant for cooling. This causes the valve to easily produce increased residual stress, deterioration or deformation, increased brittleness, abnormal metallographic structure, cracks and deformation due to excessive cooling speed during the cooling process, thereby reducing the quality of the finished valve. If the valve is left standing for a period of time and then sprayed with coolant after its temperature drops to a coolable state, the cooling efficiency of the valve will be greatly reduced, resulting in reduced work efficiency. Therefore, it is necessary to make improvements. Utility Model Content
[0004] The purpose of the utility model is to provide a valve heat treatment cooling device to improve the quality of the finished valve and improve the work efficiency in view of the above-mentioned technical problems.
[0005] In view of this, the utility model provides a valve heat treatment cooling device, comprising:
[0006] A machine body, wherein a cooling chamber and a circulating water chamber are provided in the machine body;
[0007] A support frame, wherein the support frame is arranged between the cooling chamber and the circulating water chamber;
[0008] A water storage tank, the water storage tank being arranged on the top of the machine body;
[0009] A conveying mechanism, the conveying mechanism is used to convey the valve to be cooled;
[0010] Also includes:
[0011] A water pipe, wherein the water pipe is arranged at the top of the cooling chamber;
[0012] A plurality of nozzles, the plurality of nozzles are arranged at the bottom of the water pipe and are connected to the water pipe, and the plurality of nozzles are evenly spaced along the length direction of the water pipe;
[0013] An air inlet, the air inlet is arranged on the back of the machine body and is connected to the cooling chamber, and a fan is arranged at the air inlet;
[0014] An air outlet, which is arranged on the back of the machine body and communicates with the cooling chamber, and is located on the right side of the air inlet;
[0015] The water pipe is connected to a water tank and water is supplied by a water pump arranged in the water tank, and the nozzle is connected to the water pipe.
[0016] In the present technical scheme, the valve is transported to the cooling chamber through the conveying mechanism after heat treatment, and the operation of the fan at the air inlet drives the air flow in the cooling chamber, thereby improving the cooling efficiency of the valve, so that the valve can efficiently reach the target cooling temperature and complete the initial cooling, and then the water pump conveys the cooling water in the water tank to the water pipe and sprays it onto the valve through a number of nozzles to completely cool the valve, and the cooling water enters the circulating water chamber after cooling the valve. Compared with the prior art, the utility model can perform graded cooling on the heat-treated valve, thereby ensuring the cooling efficiency of the valve while preventing the valve from cooling too fast, improving the finished product quality of the valve, and improving work efficiency.
[0017] In the above technical solution, further, it also includes:
[0018] An air duct, wherein a plurality of refrigerators are arranged in the air duct;
[0019] Wherein, the air duct is connected with the air inlet, and the cold end of the refrigerator faces the inside of the air duct.
[0020] In the above technical solution, further, the air duct is C-shaped, one end of the air duct is connected to the air inlet, and the other end of the air duct is connected to the air outlet.
[0021] In the above technical solution, further, it also includes:
[0022] The heat dissipation fin group is composed of a plurality of heat dissipation fins, and the heat dissipation fin group is arranged on the outer wall of the air duct, and the heat dissipation fin group can absorb the heat generated by the hot end of the refrigerator.
[0023] In the above technical solution, further, the heat dissipation fin is provided with a plurality of wave segments along its extension direction.
[0024] The beneficial effects of the utility model are:
[0025] 1. The air flow efficiency in the cooling chamber can be improved by setting the air inlet and the fan, so that the valves after heat treatment can be cooled in stages, which can ensure the cooling efficiency of the valves and prevent the valves from cooling too fast, thus improving the quality of the finished valves and the work efficiency;
[0026] 2. The setting of the air duct can ensure that the circulating air is in a low temperature state when the ambient temperature is high, thereby further ensuring the cooling efficiency of the valve;
[0027] 3. The two ends of the air duct are connected to the air inlet and the air outlet respectively to form a circulating air system, which circulates the air in the cooling room, reduces the energy consumption of the refrigerator, and thus reduces the production cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0029] Figure 1 It is a schematic structural diagram of a specific implementation method of the utility model.
[0030] Figure 2 This is a schematic diagram of the air duct structure of the utility model.
[0031] Figure 3 It is a schematic diagram of the internal structure of the machine body of the utility model.
[0032] Figure 4 This is a schematic diagram of the structure of the heat dissipation fin group of the utility model.
[0033] Figure 5 For this utility model Figure 2 Schematic diagram of the structure of the partial enlarged view of part A in the middle.
[0034] The symbols in the figure are:
[0035] 1. Machine body; 100. Cooling chamber; 101. Circulating water chamber; 2. Support frame; 3. Water storage tank; 4. Water pipe; 5. Nozzle; 6. Air inlet; 7. Air outlet; 8. Air duct; 9. Refrigerator; 10. Heat dissipation fin group; 11. Heat dissipation fin; 110. Wave section. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0037] In the description of the present application, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the present application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0038] Embodiment 1:
[0039] The embodiment of the present application provides a valve heat treatment cooling device, comprising: a body 1, in which a cooling chamber 100 and a circulating water chamber 101 are arranged; a support frame 2, in which the support frame 2 is arranged between the cooling chamber 100 and the circulating water chamber 101; a water storage tank 3, in which the water storage tank 3 is arranged on the top of the body 1; a conveying mechanism, in which the conveying mechanism is used to convey the valve to be cooled;
[0040] It also includes: a water pipe 4, which is arranged at the top of the cooling chamber 100; a plurality of nozzles 5, which are arranged at the bottom of the water pipe 4 and connected to the water pipe 4, and the plurality of nozzles 5 are evenly spaced along the length direction of the water pipe 4; an air inlet 6, which is arranged at the back of the machine body 1 and connected to the cooling chamber 100, and a fan is arranged at the air inlet 6; an air outlet 7, which is arranged at the back of the machine body 1 and connected to the cooling chamber 100, and the air outlet 7 is located on the right side of the air inlet 6;
[0041] The water pipe 4 is connected to the water tank 3 and water is supplied by a water pump arranged in the water tank 3 , and the nozzle 5 is connected to the water pipe 4 .
[0042] Moreover, a movable door is installed on the front side of the cooling chamber 100, and the circulating water chamber 101 can be connected with the water storage tank 3 through the circulating water pipe 4. A circulating water pump is also installed in the circulating water chamber 101, and the circulating water pipe 4 is connected with the circulating water pump. The conveying mechanism is a conventional conveying mechanism (not shown in the drawings), including a conveying frame, a conveying guide rail, and a conveying vehicle. The cooling chamber 100 is connected with the circulating water chamber 101, and a conventional water injection mechanism is installed on the water storage tank 3.
[0043] In this embodiment, the valve is transported to the cooling chamber 100 through the conveying mechanism after heat treatment. The operation of the fan at the air inlet 6 drives the air flow in the cooling chamber 100, thereby improving the cooling efficiency of the valve, so that the valve can efficiently reach the target cooling temperature and complete the initial cooling. Then the water pump transports the cooling water in the water tank 3 to the water pipe 4 and sprays it onto the valve through a plurality of nozzles 5 to completely cool the valve. After cooling the valve, the cooling water enters the circulating water chamber 101. Compared with the prior art, the utility model can perform graded cooling on the valve after heat treatment, thereby ensuring the cooling efficiency of the valve while preventing the valve from cooling too fast, thereby improving the quality of the finished product of the valve and improving work efficiency.
[0044] Embodiment 2:
[0045] This embodiment provides an inventive heat treatment cooling device, which, in addition to the technical solutions of the above embodiments, also has the following technical features, and further includes: an air duct 8, in which a plurality of refrigerators 9 are arranged;
[0046] The air duct 8 is connected to the air inlet 6 , and the cold end of the refrigerator 9 faces the inside of the air duct 8 .
[0047] Moreover, the refrigerator 9 may be a conventional refrigerator 9 structure such as a semiconductor refrigerator 9 , and a plurality of refrigerators 9 may be evenly spaced apart along the circumferential direction and the axial direction of the air inlet pipe 8 .
[0048] In this embodiment, the valve is transported to the cooling chamber 100 through the conveying mechanism after heat treatment. The operation of the fan at the air inlet 6 drives the air flow in the cooling chamber 100. The external air flows to the air inlet 6 through the air duct 8 and enters the cooling chamber 100. The cold end of the refrigerator 9 in the air duct 8 can exchange heat with the air when the air flows along the air duct 8, thereby reducing the air temperature. Compared with the prior art, the utility model can ensure that the circulating air is in a low temperature state when the ambient temperature is high, thereby further ensuring the cooling efficiency of the valve.
[0049] Embodiment 3:
[0050] This embodiment provides an inventive heat treatment cooling device, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features: the air duct 8 is C-shaped, one end of the air duct 8 is connected to the air inlet 6, and the other end is connected to the air outlet 7.
[0051] In this embodiment, the valve is transported to the cooling chamber 100 through the conveying mechanism after heat treatment. The operation of the fan at the air inlet 6 drives the air flow in the cooling chamber 100. The air circulates under the action of the air duct 8 and exchanges heat with the refrigerator 9 during the flow process to maintain a low temperature. Compared with the prior art, the utility model can effectively reduce the energy consumption of the refrigerator 9, thereby reducing the production cost.
[0052] Embodiment 4:
[0053] The present embodiment provides an inventive heat treatment cooling device, which, in addition to the technical solutions of the above-mentioned embodiments, also has the following technical features, and also includes: a heat dissipation fin group 10, the heat dissipation fin group 10 is composed of a plurality of heat dissipation fins 11, the heat dissipation fin group 10 is arranged on the outer wall of the air duct 8, and the heat dissipation fin group 10 can absorb the heat generated by the hot end of the refrigerator 9.
[0054] The heat dissipation fin 11 is provided with a plurality of wave sections 110 along its extending direction.
[0055] In this embodiment, the heat generated by the hot end of the refrigerator 9 can be effectively dissipated through the setting of the heat dissipation fin group 10, thereby preventing the refrigerator 9 from failing and ensuring the stable operation of the refrigerator 9. At the same time, the several wave segments 110 on the heat dissipation fins 11 can effectively increase the contact area between the heat dissipation fins 11 and the air, thereby improving the heat dissipation efficiency of the heat dissipation fin group 10.
[0056] The embodiments of the present application are described above in conjunction with the accompanying drawings. In the absence of conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.
Claims
1. A valve heat treatment cooling device, comprising: A machine body (1), wherein a cooling chamber (100) and a circulating water chamber (101) are provided in the machine body (1); A support frame (2), wherein the support frame (2) is arranged between the cooling chamber (100) and the circulating water chamber (101); A water storage tank (3), wherein the water storage tank (3) is arranged on the top of the machine body (1); A conveying mechanism, the conveying mechanism is used to convey the valve to be cooled; It is characterized by further comprising: A water pipe (4), wherein the water pipe (4) is arranged at the top of the cooling chamber (100); A plurality of nozzles (5), the plurality of nozzles (5) being arranged at the bottom of the water pipe (4) and being connected to the water pipe (4), and the plurality of nozzles (5) being evenly spaced and distributed along the length direction of the water pipe (4); An air inlet (6), the air inlet (6) being arranged on the back side of the machine body (1) and being in communication with the cooling chamber (100), and a fan being arranged at the air inlet (6); An air outlet (7), the air outlet (7) being arranged on the back of the machine body (1) and communicating with the cooling chamber (100), the air outlet (7) being located on the right side of the air inlet (6); The water pipe (4) is connected to the water tank (3) and water is supplied by a water pump arranged in the water tank (3); the nozzle (5) is connected to the water pipe (4).
2. A valve heat treatment cooling device according to claim 1, characterized in that: Also includes: An air duct (8), wherein a plurality of refrigerators (9) are arranged in the air duct (8); The air duct (8) is connected to the air inlet (6), and the cold end of the refrigerator (9) faces the inside of the air duct (8).
3. A valve heat treatment cooling device according to claim 2, characterized in that: The air duct (8) is C-shaped, one end of the air duct (8) is connected to the air inlet (6), and the other end is connected to the air outlet (7).
4. A valve heat treatment cooling device according to claim 3, characterized in that: Also includes: A heat dissipation fin group (10), wherein the heat dissipation fin group (10) is composed of a plurality of heat dissipation fins (11), and the heat dissipation fin group (10) is arranged on the outer wall of the air duct (8), and the heat dissipation fin group (10) can absorb the heat generated by the hot end of the refrigerator (9).
5. A valve heat treatment cooling device according to claim 4, characterized in that: The heat dissipation fin (11) is provided with a plurality of wave sections (110) along its extension direction.
Citation Information
Patent Citations
Heat treatment cooling device for valve casting
CN215365842U