Heat treatment equipment for nonferrous metal material processing
By designing heat treatment equipment with height-limiting components and electric heating components, the problem of uneven heating and heating of workpieces is solved, uniform heating and cooling of workpieces is achieved, and real-time monitoring of discharge temperature is provided.
Patent Information
- Application Number
- CN202421270908.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-05
AI Technical Summary
Existing heat treatment equipment lacks the transfer height limit function during the processing of non-ferrous metal workpieces, which leads to easy stacking of workpieces, resulting in local uneven heating, and problems such as difficulty in manual operation and risk of burns.
A heat treatment device including a bottom box, a top cover, an electric heating assembly and a height limit assembly is designed. The height limiting assembly consists of a longitudinal limiting plate, a transverse limiting plate and a fixed plate to prevent workpiece stacking; the electric heating assembly is heated by an electric heating rod and a fan; the infrared temperature measuring sensor and a liquid crystal display are used to monitor the discharge temperature in real time.
The transfer height limit is realized to prevent workpiece stacking, ensuring uniform heating and cooling of workpieces, reducing the risk of manual operation, and providing real-time monitoring of discharge temperature.
Smart Images

Figure CN222434564U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment equipment, in particular to heat treatment equipment for processing nonferrous metal materials. Background Art
[0002] Heat treatment is one of the important processes in mechanical manufacturing. Compared with other processing technologies, heat treatment generally does not change the shape and overall chemical composition of the workpiece, but rather imparts or improves the performance of the workpiece by changing the microstructure inside the workpiece or changing the chemical composition of the workpiece surface.
[0003] In the processing of non-ferrous metal workpieces, heat treatment is a necessary step. When doing annealing, tempering and other processes, a mesh belt furnace is usually used. The non-ferrous metal workpiece is laid flat on the conveyor mesh belt of the mesh belt furnace. The mesh belt sends the workpiece into the heating zone, heats the workpiece to an appropriate temperature and keeps it warm for a period of time, and then cools it down through cold air equipment. There are some functional deficiencies in actual use and there is room for improvement. For example, the non-ferrous metal workpieces that have undergone preliminary treatment are delivered to the conveyor mesh belt by the feeding mechanism, and the fallen metal workpieces have a certain probability of stacking, which needs to be turned over manually to avoid uneven local heating of the corresponding workpieces caused by stacking. Since the temperature of the conveyor mesh belt itself is high, manual operation is difficult and burns are prone to occur. There is no function of conveying height limit to prevent workpiece stacking.
[0004] Now, a new type of heat treatment equipment for processing nonferrous metal materials is proposed to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a heat treatment equipment for processing nonferrous metal materials, so as to solve the problem in the above background technology that the equipment has no function of limiting the height of transmission and preventing workpieces from stacking.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a heat treatment equipment for processing non-ferrous metal materials, comprising a bottom box body, the bottom of the bottom box body is fixedly connected to multiple groups of supporting feet, the top of the bottom box body is fixedly connected to a top cover shell, the inner wall of the top cover shell is fixedly connected to a thermal insulation layer, four groups of top fans are installed on the top of the top cover shell, the top of the thermal insulation layer is fixedly connected to an electric heating component fixing frame, multiple groups of first electric heating rods are installed between the front and rear ends of the electric heating component fixing frame, one side of the front end of the top cover shell is fixedly connected to a control box, the two sides of the bottom box body are movably connected to driving rollers, the outsides of the two groups of driving rollers are sleeved with a high-temperature resistant wire mesh conveyor belt, two groups of reduction motors are installed inside one side of the bottom box body, the tops of the two sides of the top cover shell are fixedly connected to air inlets, a cold air cooling cover is provided on the right side of the top cover shell, and a height limiting component for preventing material stacking is provided on one side of the top of the bottom box body.
[0007] The height limiting assembly includes two groups of first fixed plates, and the two groups of first fixed plates are transversely fixedly connected to the front and rear ends of one side of the top of the bottom box body, and a transverse limiting plate is transversely welded to one end of the first fixed plate facing the high-temperature resistant wire mesh conveyor belt, and a longitudinal limiting plate is arranged on the right side of the first fixed plate, and a material passage opening is arranged at the bottom end of the longitudinal limiting plate.
[0008] Preferably, the bottom end of the transverse limiting plate is at the same height as the top end of the high temperature resistant wire mesh conveyor belt, there is a distance between the end of the transverse limiting plate facing the high temperature resistant wire mesh conveyor belt and the edge of the high temperature resistant wire mesh conveyor belt, and the high temperature resistant wire mesh conveyor belt and the transverse limiting plate do not contact.
[0009] Preferably, one side of the transverse limiting plate is in contact with one side of the longitudinal limiting plate, and the transverse limiting plate and the longitudinal limiting plate are not connected.
[0010] Preferably, the front and rear ends of one side of the longitudinal limiting plate are respectively fixedly connected with a second fixing plate, and the distance between the front and rear ends of the material passage opening is greater than the distance between the front and rear ends of the high temperature resistant wire mesh conveyor belt.
[0011] Preferably, a plurality of electric cylinders are respectively installed at the front and rear ends of the top of the top cover shell, and an electric heating component movable frame is arranged below the electric heating component fixed frame.
[0012] Preferably, a plurality of groups of second electric heating rods are installed between the front and rear ends inside the movable frame of the electric heating component, and the bottom end of the electric cylinder is connected to the top end of the movable frame of the electric heating component.
[0013] Preferably, a first concave frame is fixedly connected to one side of the cold air cooling cover, and a second concave frame is installed on the other side of the cold air cooling cover, and infrared temperature measuring sensors are respectively installed on the tops of the first concave frame and the second concave frame.
[0014] Preferably, the front ends of the first concave frame and the second concave frame are respectively fixedly connected with liquid crystal display screens, the bottom end of the infrared temperature sensor passes through the top ends of the first concave frame and the second concave frame and extends into the inside, and the infrared temperature sensor and the liquid crystal display screen are electrically connected.
[0015] Compared with the prior art, the utility model has the following beneficial effects: the heat treatment equipment for non-ferrous metal material processing not only realizes the function of limiting the height of the transmission to prevent the stacking of workpieces, but also realizes the function of adjusting the height of the heating element and the function of monitoring the discharge temperature;
[0016] (1) The first fixed plate, the transverse limit plate, the longitudinal limit plate, the material passing port and the second fixed plate are provided. When in use, the non-ferrous metal workpieces that have been pre-processed are conveyed by the feeding mechanism to the feeding end of the high-temperature resistant wire mesh conveyor belt. The reduction motor drives the high-temperature resistant wire mesh conveyor belt to rotate slowly through the driving roller, and the workpieces are conveyed into the top cover. The first electric heating rod inside the top cover is conductively heated to heat the air blown out by the top fan. The hot air heats the non-ferrous metal workpieces below, keeping them in a high-temperature state for a period of time. When they pass through the cold air cooling cover, they are cooled by the cold air fan inside the cover. , before the material enters the top cover, it must first pass through the longitudinal limit plate. A longitudinal limit plate with the same material through-port and workpiece thickness specifications is selected. A single workpiece can directly pass through the material through-port below the longitudinal limit plate, and two layers of stacked workpieces will be blocked by the longitudinal limit plate, fall into the gap of the high-temperature resistant wire mesh conveyor belt and continue to move forward. The transverse limit plate can prevent the material from being pushed to the outside of the high-temperature resistant wire mesh conveyor belt. The first fixed plate and the second fixed plate provide physical support for the installation and fixation of the transverse limit plate and the longitudinal limit plate, realizing the function of limiting the height of the transmission and preventing the stacking of workpieces;
[0017] (2) By providing an electric cylinder, an electric heating component movable frame and a second electric heating rod, when in use, the temperature rise of the workpiece mainly depends on the hot air blown out by the top fan. When the temperature of the hot air is not enough to reach the required temperature condition, the electric cylinder starts and pushes the electric heating component movable frame downward, so that the electric heating component movable frame and the second electric heating rod are closer to the workpiece, and the distance between the second electric heating rod and the workpiece is closer, thereby improving the efficiency of heat conduction and realizing the function of adjustable height of the heating element;
[0018] (3) By providing a first concave frame, a second concave frame, an infrared temperature sensor and a liquid crystal display screen, when in use, when the workpiece that has been heated for a long time is sent out from the discharge position of the top cover, the infrared temperature sensor on the second concave frame monitors the discharge temperature in real time, and feeds back the temperature data on the liquid crystal display screen, which is convenient for the staff to check and ensure that the workpiece is heated to the required temperature. The workpiece that has been cooled by the cold air cooling hood is measured in real time by the infrared temperature sensor on the first concave frame, and the temperature value is fed back on the liquid crystal display screen, which is convenient for the staff to check whether the cooling is in place, thereby realizing the function of monitoring the discharge temperature. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a front view structural schematic diagram of the utility model;
[0020] Figure 2 It is a partial top view structural diagram of the bottom box of the utility model;
[0021] Figure 3 It is a side enlarged structural schematic diagram of the longitudinal limit plate of the utility model;
[0022] Figure 4 It is a schematic diagram of the cross-sectional structure of the top cover shell of the utility model;
[0023] Figure 5 It is a schematic diagram of the enlarged side view of the first concave frame of the utility model.
[0024] In the figure: 1. bottom box; 2. support foot; 3. top cover; 4. insulation layer; 5. top fan; 6. electric heating component fixing frame; 7. first electric heating rod; 8. control box; 9. reduction motor; 10. driving roller; 11. high temperature resistant wire mesh conveyor belt; 12. first fixed plate; 13. horizontal limit plate; 14. longitudinal limit plate; 15. material passage; 16. second fixed plate; 17. air inlet; 18. electric cylinder; 19. electric heating component movable frame; 20. second electric heating rod; 21. cold air cooling cover; 22. first concave frame; 23. second concave frame; 24. infrared temperature sensor; 25. LCD display. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example 1: Please refer to Figure 1-5, a heat treatment equipment for processing non-ferrous metal materials, comprising a bottom box body 1, a plurality of groups of supporting feet 2 are fixedly connected to the bottom of the bottom box body 1, a top cover shell 3 is fixedly connected to the top of the bottom box body 1, a heat preservation layer 4 is fixedly connected to the inner wall of the top cover shell 3, four groups of top fans 5 are installed on the top of the top cover shell 3, an electric heating component fixing frame 6 is fixedly connected to the top of the heat preservation layer 4, a plurality of groups of first electric heating rods 7 are installed between the front and rear ends of the electric heating component fixing frame 6, a control box 8 is fixedly connected to one side of the front end of the top cover shell 3, driving rollers 10 are movably connected to the two sides of the bottom box body 1, a high-temperature resistant wire mesh conveyor belt 11 is sleeved between the outsides of the two groups of driving rollers 10, two groups of reduction motors 9 are installed inside one side of the bottom box body 1, air inlets 17 are fixedly connected to the tops of the two sides of the top cover shell 3, a cold air cooling cover 21 is arranged on the right side of the top cover shell 3, and a height limiting component for preventing material stacking is arranged on one side of the top of the bottom box body 1;
[0027] See also Figure 1-5 A heat treatment equipment for processing nonferrous metal materials also includes a height limiting component, which includes two groups of first fixing plates 12, which are respectively transversely fixedly connected to the front and rear ends of one side of the top of the bottom box body 1, and a transverse limiting plate 13 is transversely welded to one end of the first fixing plate 12 facing the high-temperature resistant wire mesh conveyor belt 11, and a longitudinal limiting plate 14 is arranged on the right side of the first fixing plate 12, and a material passing port 15 is arranged at the bottom end of the longitudinal limiting plate 14;
[0028] The bottom end of the transverse limiting plate 13 is at the same height as the top end of the high temperature resistant wire mesh conveyor belt 11, and there is a distance between the end of the transverse limiting plate 13 facing the high temperature resistant wire mesh conveyor belt 11 and the edge of the high temperature resistant wire mesh conveyor belt 11, the high temperature resistant wire mesh conveyor belt 11 and the transverse limiting plate 13 do not contact, one side of the transverse limiting plate 13 is in contact with one side of the longitudinal limiting plate 14, the transverse limiting plate 13 and the longitudinal limiting plate 14 are not connected, and the front and rear ends of one side of the longitudinal limiting plate 14 are respectively fixedly connected with a second fixed plate 16, and the distance between the front and rear ends of the material passage 15 is greater than the distance between the front and rear ends of the high temperature resistant wire mesh conveyor belt 11, which can prevent uneven heating caused by material stacking;
[0029] Specifically, Figure 1 , Figure 2 and Figure 3As shown, the non-ferrous metal workpieces that have undergone preliminary processing are conveyed by the feeding mechanism to the feeding end of the high-temperature resistant wire mesh conveyor belt 11. The reduction motor 9 drives the high-temperature resistant wire mesh conveyor belt 11 to rotate slowly through the driving roller 10, and the workpieces are fed into the top cover shell 3. The first electric heating rod 7 inside the top cover shell 3 conducts heat and heats the air blown out by the top fan 5. The hot air heats the non-ferrous metal workpieces below, keeping them at a high temperature for a period of time, and then passes through the cold air cooling cover 21 to be cooled by the cold air fan inside it. Before entering the top cover shell 3, the materials must first be cooled by the cold air cooling cover 21. The longitudinal limit plate 14 is used to pass through the material passing port 15 and the longitudinal limit plate 14 with the same thickness specification as the workpiece. A single workpiece can pass directly through the material passing port 15 below the longitudinal limit plate 14, and the two layers of stacked workpieces will be blocked by the longitudinal limit plate 14, fall into the gap of the high temperature resistant wire mesh conveyor belt 11 and continue to move forward. The transverse limit plate 13 can prevent the material from being pushed to the outside of the high temperature resistant wire mesh conveyor belt 11. The first fixed plate 12 and the second fixed plate 16 provide physical support for the installation and fixation of the transverse limit plate 13 and the longitudinal limit plate 14.
[0030] Embodiment 2: A plurality of electric cylinders 18 are respectively installed at the front and rear ends of the top of the top cover 3, an electric heating component movable frame 19 is arranged below the electric heating component fixed frame 6, a plurality of second electric heating rods 20 are installed between the front and rear ends inside the electric heating component movable frame 19, the bottom end of the electric cylinder 18 is connected to the top end of the electric heating component movable frame 19, and the heating capacity of the equipment is improved by adjusting the height of the electric heating component;
[0031] Specifically, Figure 1 and Figure 4 As shown, the electric cylinder 18 starts and pushes down the electric heating component movable frame 19, so that the electric heating component movable frame 19 and the second electric heating rod 20 are closer to the workpiece, and the distance between the second electric heating rod 20 and the workpiece is closer, thereby improving the efficiency of heat conduction.
[0032] Embodiment 3: A first concave frame 22 is fixedly connected to one side of the cold air cooling cover 21, and a second concave frame 23 is installed on the other side of the cold air cooling cover 21. Infrared temperature sensors 24 are installed at the tops of the first concave frame 22 and the second concave frame 23 respectively. Liquid crystal display screens 25 are fixedly connected to the front ends of the first concave frame 22 and the second concave frame 23 respectively. The bottom end of the infrared temperature sensor 24 passes through the tops of the first concave frame 22 and the second concave frame 23 and extends to the inside. The infrared temperature sensor 24 and the liquid crystal display screen 25 are electrically connected. Through dual temperature monitoring, the heat treatment status of the material at different stages can be intuitively understood;
[0033] Specifically, Figure 1 and Figure 5As shown, the infrared temperature sensor 24 on the second concave frame 23 monitors the temperature of the discharge material in real time, and feeds back the temperature data on the LCD screen 25, so that the staff can check whether the workpiece is heated to the required temperature. The workpiece cooled by the cold air cooling hood 21 is measured in real time by the infrared temperature sensor 24 on the first concave frame 22, and the temperature value is fed back on the LCD screen 25, so that the staff can check whether the temperature is cooled to the required temperature.
[0034] Working principle: When the utility model is in use, first, the non-ferrous metal workpieces that have been processed in the early stage are conveyed to the feeding end of the high-temperature resistant wire mesh conveyor belt 11 by the feeding mechanism, and the reduction motor 9 drives the high-temperature resistant wire mesh conveyor belt 11 to rotate slowly through the driving roller 10, and the workpieces are sent into the top cover 3. The first electric heating rod 7 inside the top cover 3 conducts heat and heats the air blown out by the top fan 5. The hot air heats the non-ferrous metal workpieces below, keeping them in a high-temperature state for a period of time, and then passes through the cold air cooling cover 21 and is cooled by the cold air fan inside it. When the material enters the top cover 3, Before the material is put inside, it must first pass through the longitudinal limit plate 14. The longitudinal limit plate 14 with the same material through-port 15 and workpiece thickness specifications is selected. A single workpiece can directly pass through the material through-port 15 below the longitudinal limit plate 14. The two-layer stacked workpiece will be blocked by the longitudinal limit plate 14, fall into the gap of the high-temperature resistant wire mesh conveyor belt 11 and continue to move forward. The transverse limit plate 13 can prevent the material from being pushed to the outside of the high-temperature resistant wire mesh conveyor belt 11. The first fixed plate 12 and the second fixed plate 16 provide physical support for the installation and fixation of the transverse limit plate 13 and the longitudinal limit plate 14. The heating of the workpiece mainly depends on the hot air blown out by the top fan 5. When the temperature of the hot air is not enough to reach the required temperature condition, the electric cylinder 18 starts and pushes down the movable frame 19 of the electric heating component, so that the movable frame 19 of the electric heating component and the second electric heating rod 20 are closer to the workpiece, so that the distance between the second electric heating rod 20 and the workpiece is closer, and the efficiency of heat conduction is improved. When the workpiece that has been heated for a long time is sent out from the discharge position of the top cover shell 3, the infrared temperature sensor 24 on the second concave frame 23 monitors the discharge temperature in real time, and feeds back the temperature data on the LCD screen 25, so that the staff can check and ensure that the workpiece is heated to the required temperature. The workpiece that has been cooled by the cold air cooling cover 21 is measured in real time by the infrared temperature sensor 24 on the first concave frame 22, and the temperature value is fed back on the LCD screen 25, so that the staff can check whether the temperature has been cooled to the required temperature.
[0035] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A heat treatment device for processing nonferrous metal materials, comprising a bottom box (1), characterized in that: The bottom of the bottom box (1) is fixedly connected to a plurality of supporting feet (2), the top of the bottom box (1) is fixedly connected to a top cover shell (3), the inner wall of the top cover shell (3) is fixedly connected to a heat preservation layer (4), the top of the top cover shell (3) is installed with four groups of top fans (5), the top of the inside of the heat preservation layer (4) is fixedly connected to an electric heating component fixing frame (6), a plurality of first electric heating rods (7) are installed between the front and rear ends of the inside of the electric heating component fixing frame (6), and a first electric heating rod (7) is installed at the front end of the top cover shell (3). A control box (8) is fixedly connected to the side, driving rollers (10) are movably connected to the two sides of the bottom box body (1), and a high-temperature resistant wire mesh conveyor belt (11) is sleeved between the outsides of the two groups of driving rollers (10). Two groups of reduction motors (9) are installed inside one side of the bottom box body (1), and the tops of the two sides of the top cover shell (3) are fixedly connected to air inlets (17). A cold air cooling cover (21) is arranged on the right side of the top cover shell (3), and a height limiting component for preventing material stacking is arranged on one side of the top of the bottom box body (1); The height limiting assembly comprises two groups of first fixing plates (12), the two groups of first fixing plates (12) are respectively transversely fixedly connected to the front and rear ends of one side of the top of the bottom box body (1), a transverse limiting plate (13) is transversely welded to one end of the first fixing plate (12) facing the high-temperature resistant wire mesh conveyor belt (11), a longitudinal limiting plate (14) is arranged on the right side of the first fixing plate (12), and a material passing port (15) is arranged at the bottom end of the longitudinal limiting plate (14).
2. The heat treatment equipment for processing nonferrous metal materials according to claim 1, characterized in that: The bottom end of the transverse limiting plate (13) is at the same height as the top end of the high temperature resistant wire mesh conveyor belt (11), and there is a distance between the end of the transverse limiting plate (13) facing the high temperature resistant wire mesh conveyor belt (11) and the edge of the high temperature resistant wire mesh conveyor belt (11), and the high temperature resistant wire mesh conveyor belt (11) and the transverse limiting plate (13) are not in contact.
3. The heat treatment equipment for processing nonferrous metal materials according to claim 1, characterized in that: One side of the transverse limiting plate (13) is in contact with one side of the longitudinal limiting plate (14), and the transverse limiting plate (13) and the longitudinal limiting plate (14) are not connected.
4. The heat treatment equipment for processing nonferrous metal materials according to claim 1, characterized in that: The front and rear ends of one side of the longitudinal limit plate (14) are respectively fixedly connected to a second fixed plate (16), and the distance between the front and rear ends of the material passage opening (15) is greater than the distance between the front and rear ends of the high temperature resistant wire mesh conveyor belt (11).
5. The heat treatment equipment for processing nonferrous metal materials according to claim 1, characterized in that: A plurality of electric cylinders (18) are respectively installed at the front and rear ends of the top of the top cover shell (3), and an electric heating component movable frame (19) is arranged below the electric heating component fixed frame (6).
6. The heat treatment equipment for processing nonferrous metal materials according to claim 5, characterized in that: A plurality of groups of second electric heating rods (20) are installed between the front and rear ends of the electric heating component movable frame (19), and the bottom end of the electric cylinder (18) is connected to the top end of the electric heating component movable frame (19).
7. The heat treatment equipment for processing nonferrous metal materials according to claim 1, characterized in that: A first concave frame (22) is fixedly connected to one side of the cold air cooling cover (21), and a second concave frame (23) is installed on the other side of the cold air cooling cover (21); infrared temperature measuring sensors (24) are respectively installed at the top ends of the first concave frame (22) and the second concave frame (23).
8. The heat treatment equipment for processing nonferrous metal materials according to claim 7, characterized in that: The front ends of the first concave frame (22) and the second concave frame (23) are respectively fixedly connected with a liquid crystal display screen (25); the bottom end of the infrared temperature sensor (24) penetrates the top end of the first concave frame (22) and the second concave frame (23) and extends to the inside; the infrared temperature sensor (24) and the liquid crystal display screen (25) are electrically connected.