Comfortable and breathable garment fabric

Abstract

The utility model relates to a comfortable and breathable garment fabric which comprises base cloth, a first floating layer and a second floating layer, and the base cloth is formed by interweaving column lines and first transverse lines; a plurality of first longitudinal ribs are densely arranged on the base cloth and stacked on the surface of the base cloth to form a first floating layer; a plurality of second longitudinal ribs are densely arranged on the first floating layer and are stacked on the surface of the first floating layer to form a second floating layer. By introducing the suspended floating layer design, a light, thin and suspended laminated structure is formed, the problems that a traditional fabric is insufficient in breathability and poor in close-fitting comfort are solved, the overall durability of the fabric is enhanced, the elasticity and tensile property of the fabric are improved, and the breathability and comfort are improved through structure optimization.

Description

Technical Field

[0001] The utility model relates to the field of cloth, in particular to a comfortable and breathable clothing fabric. Background Art

[0002] With the development of the clothing industry, consumers' requirements for the functionality and comfort of clothing fabrics are increasing year by year. The performance of traditional fabrics in daily wear, sports scenes and special environments can no longer fully meet the use needs. For example, light summer clothing requires higher breathability to reduce the feeling of stuffiness, outdoor clothing requires tensile durability and protective properties, and sportswear needs to have good elasticity and dynamic adaptability. In addition, people also have higher expectations for the beauty, softness and skin comfort of clothing.

[0003] Traditional clothing fabrics (such as cotton, polyester, nylon, etc.) are often difficult to strike a balance between breathability, softness and functionality, which is specifically manifested in the following problems: Insufficient breathability: Ordinary fabrics are usually designed to be tighter to provide a stable structure and a certain degree of durability, but the tight fabric structure often results in insufficient breathability, especially in high temperatures or sweating during exercise, which can cause stuffiness, discomfort and even skin friction, giving the wearer a bad experience; Poor softness: Although natural fibers (such as cotton, linen, etc.) are softer, their base fabrics are still prone to skin friction problems and are not fluffy enough when worn close to the body; and although chemical fiber fabrics such as polyester and nylon can improve softness by improving fiber specifications, they are still not enough to replace the performance of natural fibers in skin comfort. Too close to the skin: Traditional fabrics tend to stick to the skin in humid environments (such as sweating or rainy days) because the fabric fibers have high hygroscopicity or weaving density, and the air isolation layer is lost, causing discomfort; Lack of functionality: Most basic fabrics lack functional treatments such as antibacterial, waterproof, and elastic adjustment, and cannot meet the needs of specific scenarios, such as the demand for protective materials and functional textiles in outdoor clothing.

[0004] Existing fabric designs have attempted to solve the above problems through some technical means, such as: innovating in fiber types and weaving processes, such as using functional fibers with high moisture absorption and perspiration properties (such as Coolmax fibers) to improve the comfort of the fabric; using lighter and thinner weaving designs (such as mesh structures and hollow weaving processes) to improve breathability, but these designs usually reduce the durability of the fabric and easily lead to excessive transparency; adding coatings or post-treatment processes (such as hydrophilic coatings, waterproof coatings, etc.) to the surface of the fabric to improve functionality, but the coating is prone to fading, affecting softness and even increasing production costs; trying to solve the problem of skin-fitting through three-dimensional weaving technology, such as using a fabric structure with raised patterns (such as a honeycomb structure) on the inside of the fabric, but the production process is complicated and easily leads to increased costs.

[0005] Although the above technologies have solved the problems of insufficient breathability, poor softness and limited functionality to a certain extent, they still have the following shortcomings in practical applications:

[0006] 1. It is difficult to strike a balance between breathability and structural stability: While enhancing breathability and lightness, the strength and durability of the fabric may decrease, and it may not meet the needs of high-intensity scenarios (such as sportswear and outdoor clothing).

[0007] 2. The fabric is thin and light, and the functional adjustment of the zoning is insufficient: the existing thin fabrics lack the zoning design, and it is difficult to optimize them specifically for specific areas (such as high-sweat areas or shoulder and weight-bearing areas).

[0008] 3. There is still room for improvement in fit and comfort: Existing fabrics tend to stick to the body when the inner layer is close to the skin, which increases discomfort in hot and humid environments or when sweating, and small particles or rough textures may irritate the skin.

[0009] 4. Growing demand for ecological and environmental protection: Consumers have an increasing demand for sustainable materials, but many functional materials (such as chemical fiber coatings) are difficult to be green, environmentally friendly and biodegradable.

[0010] Based on the above problems and deficiencies, the current technical requirements for fabric improvement are concentrated in the following aspects:

[0011] 1. Provide a fabric structure with high air permeability, fluffy and softness to enhance the wearing comfort of clothing;

[0012] 2. The local area of ​​the fabric should be designed with different functions according to the usage scenario (such as increasing load-bearing capacity, strengthening the sweat discharge area, etc.);

[0013] 3. It can effectively avoid the discomfort caused by sweating and humidity, and at the same time enhance the resilience and durability of the fabric;

[0014] 4. Suitable for sportswear, casual wear, outdoor clothing and other scenes, it must have high strength and softness;

[0015] 5. Comprehensively consider green and environmental protection needs, including using sustainable fibers or combining functional design with environmentally friendly and energy-saving processes. Utility Model Content

[0016] The problem to be solved by the utility model is to provide a comfortable and breathable clothing fabric. This comfortable and breathable clothing fabric solves the problems of insufficient air permeability and poor fit comfort of traditional fabrics by introducing a suspended floating layer design, avoids the fabric from being completely fit, and improves air permeability and comfort. The adopted technical solution is as follows:

[0017] A comfortable and breathable clothing fabric comprises a base fabric, which is interwoven by column-oriented lines and first transverse lines; characterized in that: the clothing fabric also comprises a first floating layer and a second floating layer; a plurality of first longitudinal ribs are densely arranged on the base fabric, and a plurality of the first longitudinal ribs are stacked on the surface of the base fabric to form the first floating layer; the first longitudinal ribs are composed of a plurality of second transverse lines, each of which spans at least three of the column-oriented lines, and the two ends of the second transverse lines are interwoven on the column-oriented lines; a line beam is provided on the first longitudinal rib, and the line beam is interwoven on each of the second transverse lines; a plurality of second longitudinal ribs are densely arranged on the first floating layer, and the plurality of second longitudinal ribs are stacked on the surface of the first floating layer to form the second floating layer; the second longitudinal ribs are composed of a plurality of third transverse lines, each of which spans at least two line beams, and the two ends of the third transverse lines are interwoven on the line beam; a pressing line is provided on the second longitudinal rib, and the pressing line is interwoven on each of the third transverse lines.

[0018] The base fabric is the basic structure of the fabric, and its main function is to support the suspended structure of the entire fabric and provide basic durability and stability. The weaving of the base fabric mainly considers the following aspects: The use of high-strength materials: The columnar threads and the first transverse threads used in the base fabric are preferably made of high-strength fiber materials, such as nylon, aramid, etc. These materials, with their excellent tensile strength and wear resistance, give the entire fabric a stronger bearing capacity, especially in scenes such as sportswear and outdoor clothing, which can significantly extend the service life of the fabric. Optimization of weaving density: The interweaving density of the columnar threads and the first transverse threads of the base fabric can be adjusted according to demand. For example, a higher density structure is used in high-support areas such as shoulders and knees, while medium and low densities are used in ordinary areas to effectively reduce the overall weight of the fabric, thereby achieving lightweight.

[0019] The first floating layer is arranged on the surface of the base fabric and is an important component of the breathability and softness of the fabric. The floating layer is formed by interweaving the first longitudinal ribs and the second transverse lines. The specific design is as follows: Distribution of the first longitudinal ribs: The first longitudinal ribs are arranged along the base fabric line direction to form a regular high-density arrangement, and the overall spacing can be adjusted according to actual needs.

[0020] Design of the second transverse line: Each second transverse line spans at least three column lines, and is interwoven with the column lines to form a three-dimensional suspended structure, so that the first floating layer can be stacked on the base fabric, avoiding large areas of fabric contact with the skin, and improving breathability and comfort. The flexible fibers of the second transverse line (such as fine polyester or nylon) further enhance the softness of the ribs. Supplementary design of the wire beam: One or more wire beams are interwoven on each first longitudinal rib to connect and enhance the stability of the second transverse line, while providing a load-bearing structure for the second floating layer. The wire beam can be made of spandex fiber to give the floating layer a certain elasticity, which is especially suitable for scenes that require dynamic stretching.

[0021] The second floating layer is located above the first floating layer, which further improves the fluffiness and breathability of the fabric, while providing greater comfort for the user. Its main design is as follows: stacking arrangement of the second longitudinal ribs: the second longitudinal ribs are arranged in the vertical direction of the first floating layer wire beam, and are interwoven by multiple third transverse lines. The third transverse line spans at least two wire beams to form a more stable and lightweight stacking structure. Design of the pressing line: each second longitudinal rib is provided with a pressing line, which is interwoven with the third transverse line to improve the connection strength of the second floating layer. The pressing line preferably uses a fiber material with good elasticity (such as fine spandex yarn) so that the second floating layer can better retain its flexibility during the dynamic stretching of the fabric.

[0022] The arrangement density of the first longitudinal ribs in the first floating layer is different in different application scenarios. For example, in the casual wear scene with higher comfort requirements, the spacing of the first longitudinal ribs can be fine-tuned to 0.1-0.2 cm, and in the scene that requires higher breathability and lightness (such as sportswear), the spacing of the first longitudinal ribs can be increased to 0.3-0.4 cm to improve the internal air circulation capacity. The density of the second longitudinal ribs in the second floating layer can be appropriately reduced compared to the arrangement density of the first longitudinal ribs, which can not only reduce the overall mass of the fabric, but also ensure the suspended three-dimensional sense, and further optimize its breathability and touch.

[0023] In a preferred embodiment, the columnar threads and the first transverse threads of the base fabric are both made of high-strength fiber materials. The base fabric is interwoven with the columnar threads and the first transverse threads, and the threads are preferably nylon, aramid or other high-strength fiber threads to enhance the durability and tensile resistance of the base fabric.

[0024] In a further preferred embodiment, the columnar wires and the first transverse wires are made of relatively thick wires, and the second transverse wires, wire beams, third transverse wires, and pressure wires are made of relatively thin wires, and the diameter of the relatively thick wires is 1.5-2.5 times that of the relatively thin wires. With a higher diameter ratio, the base wires are 1.5-2.5 times that of other thin wires, providing structural stability for the base fabric while avoiding affecting the softness of the fabric. The use of thick wires can also help the fabric remain flat and tear-resistant during use.

[0025] In a further preferred embodiment, an embedded grid is provided between the base fabric and the first floating layer, and the embedded grid is made of highly breathable and stretchable fine fiber lines. In order to enhance the stability of the fabric and make the connection between the first floating layer and the base fabric tighter, an embedded grid structure can be added between the base fabric and the first floating layer: the embedded grid is made of fine-diameter high-strength fiber materials (such as nylon monofilaments or high-molecular polyester fibers), and its good tensile resistance and durability can enhance the connection stability between the base fabric and the floating layer. In order not to affect the softness of the fabric, the grid can be arranged in a hexagonal, honeycomb, or other mesh shape with greater elasticity, which not only reduces the weight of the fabric but also retains a high support performance.

[0026] In a further preferred embodiment, the second transverse line, the line beam, the third transverse line, and the pressure line are all made of elastic elastic fiber lines. The second transverse line, the line beam, the third transverse line, and the pressure line are all made of elastic thin elastic fiber lines, so that the fabric has a certain elasticity, a certain elasticity and deformation recovery ability, and is suitable for close-fitting sportswear.

[0027] Compared with the prior art, the utility model has the following advantages:

[0028] The comfortable and breathable clothing fabric proposed by the utility model introduces a suspended floating layer design to form a light and thin suspended layered structure, which solves the problems of insufficient air permeability and poor fit comfort of traditional fabrics, enhances the overall durability of the fabric, improves the elasticity and stretchability of the fabric, and optimizes the structure to improve air permeability and comfort. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of a preferred embodiment 1 of the utility model;

[0030] Figure 2 yes Figure 1 A partial enlarged view of part A; DETAILED DESCRIPTION

[0031] The following is a further description of the preferred embodiments of the present invention in conjunction with the accompanying drawings.

[0032] Example 1: Application of sportswear

[0033] This embodiment designs a comfortable and breathable sportswear fabric, which is suitable for high-intensity sports scenes such as running and fitness. Figure 1 , Figure 2As shown, it includes a base fabric 1, a first floating layer 2 and a second floating layer 3; the base fabric 1 is formed by interweaving columnar lines 101 and first transverse lines 102; a plurality of first longitudinal ribs 201 are densely arranged on the base fabric 1, and the plurality of first longitudinal ribs 201 are stacked on the surface of the base fabric 1 to form the first floating layer 2; the first longitudinal ribs 201 are composed of a plurality of second transverse lines 2011, each of which spans four columnar lines 101, and the two ends of the second transverse lines 2011 are interwoven on the columnar lines 101; a wire beam 2012 is provided on the first longitudinal rib 201, and the wire beam 2012 is provided on the first longitudinal rib 201. The beams 2012 are interwoven on each second transverse line 2011; a plurality of second longitudinal ribs 301 are densely arranged on the first floating layer 2, and the plurality of second longitudinal ribs 301 are stacked on the surface of the first floating layer 2 to form a second floating layer 3; the second longitudinal ribs 301 are composed of a plurality of third transverse lines 3011, each third transverse line 3011 spans two line beams 2012, and the two ends of the third transverse lines 3011 are interwoven on the line beams 2012; a pressing line 3012 is provided on the second longitudinal ribs 301, and the pressing line 3012 is interwoven on each third transverse line 3011.

[0034] The specific design is as follows:

[0035] Material selection of base fabric 1: The base fabric 1 is made of nylon fiber, and the diameters of the columnar lines 101 and the first transverse lines 102 are designed to be 0.2 mm. The high strength and durability of nylon fiber ensure the stability of the base fabric structure while maintaining good softness.

[0036] Design of the first floating layer 2: The first floating layer 2 is formed by densely arranged first longitudinal ribs 201, which are interwoven by second transverse lines 2011. The second transverse lines 2011 are made of fine nylon yarns with a diameter of 0.1 mm. Each second transverse line 2011 is interwoven across three columnar lines 101 on the base fabric 1, thereby keeping the first floating layer 2 stacked on the base fabric 1. The wire beams 2012 arranged on the first floating layer 2 are made of elastic fibers (such as spandex fibers), which give the first floating layer 2 a certain elasticity, so that it can deform with the dynamic stretching of the athlete, thereby providing better fit.

[0037] Design of the second floating layer 3: The second floating layer 3 is composed of a plurality of densely arranged second longitudinal ribs 301, each of which is interwoven with third transverse lines 3011, and the diameter of the third transverse lines 3011 is 0.08 mm; each third transverse line 3011 spans across two wire beams 2012 and is closely interwoven with them to form a stable suspended layer, such as Figure 2 As shown in FIG. 4 , the pressure line 3012 in the second floating layer 3 also uses spandex fiber to further enhance the elasticity of the second floating layer 3, making the fabric suitable for high-intensity sports scenes.

[0038] Functional treatment: The surface of the base fabric 1 is treated with hydrophilic post-treatment technology, which can quickly remove sweat; the fibers in the second floating layer 2 are treated with antibacterial coating, which can inhibit the growth of bacteria and is suitable for long-term close-fitting wear.

[0039] Effect: The fabric exhibits excellent breathability and moisture dissipation during running, fitness and other sports, avoiding the discomfort of the fabric sticking to the body after sweating. The elastic structure ensures the dynamic adaptability of the fabric, which can stretch freely with the athlete's movements, while maintaining the three-dimensional structure of the suspended layer to avoid the fabric being too close to the body.

[0040] Example 2: Application of outdoor clothing

[0041] refer to Figure 1 , Figure 2 This embodiment is basically the same as the embodiment 1 in terms of the basic scheme, and the biggest difference is that: an embedded grid layer (not shown) is added between the base fabric 1 and the first floating layer 2; a clothing fabric suitable for outdoor activities (such as hiking, camping, and mountaineering) is specifically designed, with emphasis on protection, durability, and comfort.

[0042] Selection of base fabric material: The base fabric 1 is made of aramid material. The diameters of the columnar lines 101 and the first transverse lines 102 are 0.3 mm and 0.35 mm respectively. The thicker wires improve the tear resistance and overall durability of the fabric. The surface of the base fabric 1 is treated with a waterproof coating to give it excellent waterproof performance, making it suitable for outdoor humid environments.

[0043] Embedded mesh layer: An embedded mesh layer is added between the base fabric 1 and the first floating layer 2. The mesh is made of fine nylon fibers with a fiber diameter of 0.1 mm. The mesh layer further improves the overall stability of the floating layer and enhances the deformation resistance of the entire fabric system.

[0044] Design of the first floating layer 2: The first floating layer 2 is composed of high-strength polyester fibers, which have good wear resistance; the distribution density of the first longitudinal ribs 201 is appropriately reduced, and the spacing is designed to be 0.3 cm to increase the air permeability of the fabric while reducing the overall weight of the fabric.

[0045] Design of the second floating layer 3: The second floating layer 3 is made of fine polyester fiber, and the fiber surface is treated with anti-ultraviolet light, which can effectively resist the strong ultraviolet rays in outdoor sunlight; the second longitudinal ribs 301 of the second floating layer 3 are designed to be 0.2 cm apart, which further enhances the fluffy effect and breathability, and maintains the comfort of the wearer.

[0046] Functional zoning design: The spacing of the second floating layer 3 in the back area is larger (about 0.5 cm) to improve breathability and release more heat; the shoulder area adopts a denser distribution of the first floating layer 2 fibers (spacing 0.2 cm) to increase the wear resistance of the fabric to the backpack load.

[0047] Effect: The fabric shows excellent durability, waterproofness and UV protection in long-term outdoor activities; the partition design effectively adjusts the breathability, especially in the back and shoulder areas, which can achieve better heat dissipation and load-bearing performance.

[0048] Example 3: Application of casual clothing

[0049] refer to Figure 1 , Figure 2 This embodiment is basically the same as the first embodiment in terms of the basic scheme, and specifically designs a breathable casual fabric suitable for daily wear, with softness and comfort as the main design focus.

[0050] Material selection of base fabric 1: base fabric 1 is made of modified cotton-polyester blended fiber, the diameter of the columnar line 101 and the first transverse line 102 is 0.15 mm, and a slightly coarse design is adopted to increase the three-dimensional sense and stability of the fabric; the surface of the base fabric 1 is treated with a gentle sanding process to enhance its softness.

[0051] Design of the first floating layer 2: The first longitudinal rib 201 of the first floating layer 2 is made of fine wool fiber, and the second transverse line 2011 of the first longitudinal rib 201 has a diameter of 0.08 mm, a high density, and a spacing of 0.2 cm; since the leisure scene does not require high strength, the second transverse line 2011 and the line beam 2012 are made of natural fibers to increase the softness of skin contact.

[0052] Design of the second floating layer 3: The second floating layer 3 is made entirely of soft fleece yarn, and the raised surface design forms fine grain patterns (such as wavy or honeycomb shapes), further enhancing the aesthetics and softness; the pressing line 3012 is made of fine spandex thread, which has better flexibility.

[0053] Functional treatment: The inner layer of the fabric is hydrophilic, which can quickly absorb trace amounts of sweat from the body surface, and quickly evaporate through the tiny suspended structure to keep you dry. The exterior is dyeable, suitable for a variety of color combinations, meeting consumers' needs for fashionable wear.

[0054] Usage effect: The fabric shows excellent softness and skin comfort, and there is no discomfort even if worn for a long time; the fabric texture avoids direct contact with the skin, enhances breathability and comfort, and is suitable for relaxing scenes such as home clothes and casual clothes.

[0055] In the above embodiments, the arrangement density of the first longitudinal ribs 201 in the first floating layer 2 is different in different application scenarios. For example, in the casual wear scene with higher comfort requirements, the spacing of the first longitudinal ribs 201 can be fine-tuned to 0.1-0.2 cm, and in sportswear that requires higher air permeability and lightness, the spacing of the first longitudinal ribs 201 can be increased to 0.3-0.4 cm to improve the internal air circulation capacity. The rib density of the second longitudinal ribs 301 in the second floating layer 3 can be appropriately reduced compared to the arrangement density of the first longitudinal ribs 201, which can not only reduce the overall mass of the fabric, but also ensure the suspended three-dimensional sense, and further optimize its air permeability and touch.

[0056] In addition, it should be noted that the names of the various parts of the specific embodiments described in this specification may be different, and any equivalent or simple changes made based on the structure, features and principles described in the utility model patent concept are included in the protection scope of the utility model patent. The technical personnel of the technical field to which the utility model belongs can make various modifications or supplements to the specific embodiments described or replace them in a similar manner, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, they should all fall within the protection scope of the utility model.

Claims

1. A comfortable and breathable clothing fabric, comprising a base fabric, wherein the base fabric is interwoven with columnar threads and first transverse threads; characterized in that: The clothing fabric also includes a first floating layer and a second floating layer; a plurality of first longitudinal ribs are densely arranged on the base fabric, and a plurality of the first longitudinal ribs are stacked on the surface of the base fabric to form a first floating layer; the first longitudinal ribs are composed of a plurality of second transverse lines, each of which spans at least three of the column-oriented lines, and the two ends of the second transverse lines are interwoven on the column-oriented lines; a line beam is provided on the first longitudinal rib, and the line beam is interwoven on each of the second transverse lines; a plurality of second longitudinal ribs are densely arranged on the first floating layer, and a plurality of second longitudinal ribs are stacked on the surface of the first floating layer to form a second floating layer; the second longitudinal ribs are composed of a plurality of third transverse lines, each of which spans at least two line beams, and the two ends of the third transverse lines are interwoven on the line beams; a pressing line is provided on the second longitudinal rib, and the pressing line is interwoven on each of the third transverse lines.

2. The clothing fabric according to claim 1, characterized in that: The columnar threads and the first transverse threads of the base fabric are both made of fiber materials.

3. The clothing fabric according to claim 1 or 2, characterized in that: The columnar wires and the first transverse wires are made of thicker wires, and the second transverse wires, wire beams, third transverse wires, and pressure wires are made of thinner wires, and the diameter of the thicker wires is 1.5-2.5 times that of the thinner wires.

4. The clothing fabric according to claim 1 or 2, characterized in that: A layer of embedded grid is arranged between the base fabric and the first floating layer, and the embedded grid is made of breathable and stretchable fine fiber lines.

5. The clothing fabric according to claim 1 or 2, characterized in that: The second transverse line, the line beam, the third transverse line and the pressure line are all made of elastic fiber lines.

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