Water jet loom with water circulation function

By designing a water circulation system in a water jet loom, including filtration, stirring and disinfection processes, the problems of bacteria and microorganisms during water recycling in a water jet loom are solved, and efficient utilization of water resources and improvement of textile product quality are achieved.

CN222434732UActive Publication Date: 2025-02-07TAIZHOU TIANYI TEXTILE CO LTD
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Patent Information

Application Number
CN202421225600.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-07
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

When using existing water jet looms, bacteria and microorganisms exist in the lubricating oil inside the machine and the filtered water, which is not convenient to improve the quality of textile products during recycling.

Method used

A water jet loom with water circulation function was designed, using a combination of filter mesh frame, polypropylene fiber oil absorption layer, impurity filtration assembly, yarn filtration assembly, stirring rod, circulation assembly, water storage bucket and UV disinfection lamp to achieve water filtration, stirring and disinfection to form a closed-loop utilization.

Benefits of technology

Through the setting of the water circulation system, impurities and microorganisms in the water are effectively removed, the quality of textile products is improved, water resources are saved, and environmental pollution is reduced.

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Abstract

The utility model relates to the technical field of water-jet looms, and discloses a water-jet loom with a water circulation function, which comprises a drying frame, and the inner bottom wall of the drying frame is fixedly connected with a damping component. According to the water-jet loom with the water circulation function, through the arrangement of the drying frame, the damping assembly and the damping pad, when the water-jet loom conducts spinning work, vibration can be generated, sprayed water can be sprayed to the ground in the vibration process, and damping springs have elasticity, absorb and store vibration energy and convert the vibration energy into elastic potential energy; a damping hydraulic rod disperses the vibration sense, a shock pad increases the contact area and disperses the acting force, and part of sprayed water falls into a drying frame, so that the buffering and shock absorbing effects are achieved, the situation that internal parts of equipment are damaged by the vibration sense is avoided, and the situation that a working site is moist due to the fact that water directly falls onto the ground is avoided; the service life of the water-jet loom body is prolonged; and the safety of a working site is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water jet looms, in particular to a water jet loom with a water circulation function. Background Art

[0002] The water jet loom is a shuttleless loom that uses a jet of water to pull the weft yarn through the shed. The frictional traction of the weft yarn by water jet is greater than that of the weft yarn by air jet, and the diffusion is small. It is suitable for the weft insertion of smooth-surfaced synthetic fibers, glass fibers and other filaments. At the same time, it can increase the conductivity of synthetic fibers and effectively overcome static electricity in weaving. In addition, the energy consumed by jetting the weft yarn is less and the noise is the lowest.

[0003] The existing water jet loom will generate a large amount of waste water during actual use. The vibration of the loom will cause the water to overflow from the equipment, causing the ground to be wet. The workers have to walk back and forth, which is not convenient for improving the service life of the machine and the safety of the workers.

[0004] After searching the existing patent: A water jet loom (Announcement No.: CN215976247U), the utility model discloses a water jet loom, which relates to the technical field of textile equipment, and aims to solve the problem of wastewater overflow caused by the filtering structure reaching the threshold value of the traditional water jet loom. The key points of its technical solution are: it includes a machine body and a water storage tank connected to the machine body, and the water storage tank is provided with a main filter part and a plurality of auxiliary filter parts that are independent of each other. The main filter part is provided with a filtering threshold. When the main filter part reaches the filtering threshold, the plurality of auxiliary filter parts are connected to the main filter part. The utility model enhances the filtering performance of the whole structure through the setting of the structure, realizes the stable filtering of impurities in the wastewater, reduces the influence of impurities in the wastewater on the textile process, and thus improves the quality of textile products.

[0005] Although the above patent achieves the cleaning of impurities in wastewater, when the water jet loom is used, the lubricating oil inside the machine and the filtered water contain bacteria, microorganisms and other substances, which are not conducive to improving the quality of textile products when recycled.

[0006] Therefore, it is necessary to invent a water jet loom with water circulation function to solve the above problems. Utility Model Content

[0007] 1. Technical issues to be resolved

[0008] The technical problem solved by the utility model is to provide a water jet loom with a water circulation function which is highly practical, can be simply operated and has a relatively simple structure. It solves the problem raised in the above background technology that when the water jet loom is used, the lubricating oil inside the machine and the filtered water contain bacteria, microorganisms and other substances, which makes it inconvenient to improve the quality of textile products when recycled.

[0009] (II) Technical solution

[0010] To achieve the above purpose, the utility model is implemented through the following technical solutions: a water jet loom with water circulation function, including a drying frame, the inner bottom wall of the drying frame is fixedly connected with a shock absorbing component, the top surface of the shock absorbing component is fixedly connected with a shock absorbing pad, the top surface of the shock absorbing pad is fixedly connected with a water jet loom body, the edges on both sides of the inner wall of the water jet loom body are fixedly connected with a collection frame, one side of the collection frame is provided with a card slot, the interior of the card slot is card-connected with a filter frame, the interior of the filter frame is overlapped with a polypropylene fiber oil absorption layer, the surface of the polypropylene fiber oil absorption layer is provided with a filter frame. An impurity filtering component is arranged, grooves are fixedly opened on the surface of the collecting frame all around, connecting columns are clamped inside the grooves, a yarn filtering component is sleeved on the surface of the connecting columns, a water storage barrel is fixedly connected to the other side of the drying frame, a stirring component is fixedly connected to one side of the water storage barrel, a plurality of stirring rods are fixedly connected to the surface of the stirring component, a circulation component is fixedly connected to the front side of the water storage barrel, a water spray component is fixedly connected to the back side of the water storage barrel, a disinfection component is fixedly connected to both sides of the inner wall of the water storage barrel, and a UV disinfection lamp is fixedly connected to the inside of the disinfection component.

[0011] As a further solution of the utility model, the shock absorbing assembly includes a connecting block fixedly connected to the bottom wall of the drying frame, a damping hydraulic rod is fixedly connected to the surface of the connecting block, a shock absorbing spring is sleeved on the surface of the damping hydraulic rod, and the shock absorbing spring is convenient for providing elastic force.

[0012] As a further solution of the utility model, the impurity filtering component includes an activated carbon adsorption layer arranged on the surface of the polypropylene fiber oil absorption layer, and the top surface of the activated carbon adsorption layer is provided with an ultrafiltration membrane, which is convenient for filtering impurities.

[0013] As a further solution of the utility model, the yarn filtering assembly includes a connection frame sleeved on the surface of the connection column, and a fine mesh bucket is fixedly connected to the interior of the connection frame, and the fine mesh bucket is convenient for pre-processing impurities.

[0014] As a further solution of the utility model, the stirring assembly includes a servo motor fixedly connected to one side of the water storage barrel, the output end of the servo motor is splined with a transmission rod, one end of the transmission rod is fixedly connected to a rotating rod, and the rotating rod is convenient for driving the stirring rod to stir.

[0015] As a further solution of the utility model, the circulation component includes a circulation pump fixedly connected to the front side of the water storage barrel, the output end of the circulation pump is connected with a connecting pipe, one end of the connecting pipe is connected to one side of the collection frame, and the connecting pipe facilitates the collection of filtered water into the water storage barrel.

[0016] As a further solution of the utility model, the water spray assembly includes a water pump fixedly connected to the back of the water storage barrel, the output end of the water pump is connected to a water pipe, one end of the water pipe is connected to a nozzle, and the nozzle is convenient for spraying water onto the loom.

[0017] As a further solution of the utility model, the disinfection assembly includes a fixing plate fixedly connected to both sides of the inner wall of the water storage barrel, and a lampshade is fixedly connected to the bottom surface of the fixing plate, and the lampshade is convenient for protecting the UV disinfection lamp.

[0018] (III) Beneficial effects

[0019] The utility model provides a water jet loom with a water circulation function, which has the following beneficial effects:

[0020] 1. The water jet loom with water circulation function is provided with a filter frame, a polypropylene fiber oil absorption layer, an impurity filtering component, a yarn filtering component, a stirring rod, a circulation component, a water storage barrel and a UV disinfection lamp. When the water jet loom is performing weaving work, before the sprayed water falls on the collection frame, the fine mesh bucket will preliminarily filter the impurities and broken threads generated in the weaving process, and then pass through the ultrafiltration membrane to filter other impurities or particulate matter, the activated carbon adsorption layer absorbs odor to the falling water, and when passing through the polypropylene fiber oil absorption layer, the oil substances and water generated in the weaving process are separated, the circulation pump is started, the connecting pipe draws the filtered water into the water storage barrel, the servo motor is started, the rotating rod drives the stirring rod to stir and flip the filtered water, the UV disinfection lamp irradiates the microorganisms that may exist in the filtered water, such as bacteria, viruses, etc., to destroy their DNA structure to achieve the effect of disinfection, and then the water is sprayed onto the loom again through the nozzle, so as to achieve the effect of water recycling, avoid the waste water directly discharged into the environment will cause great pollution to the environment, improve the reuse rate of water resources, save water resources, and improve the quality of textile products.

[0021] 2. The water jet loom with water circulation function generates vibrations when the water jet loom is performing textile work through the arrangement of a drying frame, a shock absorbing assembly and a shock absorbing pad, so that the sprayed water will be sprayed onto the ground during the vibration process. The shock absorbing spring has elastic force, absorbs and stores vibration energy, and converts it into elastic potential energy to perform reverse force, damping the hydraulic rod to disperse the vibration, and the shock absorbing pad increases the contact area to disperse the force. Part of the sprayed water falls into the drying frame, thereby achieving the effect of buffering and shock absorption, avoiding vibration damage to the internal parts of the equipment, and water falling directly onto the ground, making the workplace moist, thereby increasing the service life of the water jet loom body and improving the safety of the workplace. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the structure of the shock absorbing component of the utility model;

[0024] Figure 3 This is a schematic diagram of the structure of the stirring assembly of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the yarn filter assembly of the utility model;

[0026] Figure 5 This is a schematic diagram of the structure of the impurity filtering component of the utility model.

[0027] In the figure: 1. drying frame; 2. shock-absorbing assembly; 201. connecting block; 202. damping hydraulic rod; 203. shock-absorbing spring; 3. shock-absorbing pad; 4. water jet loom body; 5. collecting frame; 6. filter frame; 7. polypropylene fiber oil absorption layer; 8. impurity filtering assembly; 801. activated carbon adsorption layer; 802. ultrafiltration membrane; 9. connecting column; 10. yarn filtering assembly; 1001. connecting frame; 1002. fine mesh bucket; 11. water storage barrel; 12. stirring assembly; 1201. servo motor; 1202. rotating rod; 13. stirring rod; 14. circulation assembly; 1401. circulation pump; 1402. connecting pipe; 15. water spray assembly; 1501. water pump; 1502. water pipe; 1503. nozzle; 16. disinfection assembly; 1601. fixing plate; 1602. lampshade; 17. UV disinfection lamp. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figures 1 to 5The utility model provides a technical solution: a water jet loom with a water circulation function, comprising a drying frame 1, a shock absorbing component 2 is fixedly connected to the inner bottom wall of the drying frame 1, and a shock absorbing pad 3 is fixedly connected to the top surface of the shock absorbing component 2. Through the arrangement of the drying frame 1, the shock absorbing component 2 and the shock absorbing pad 3, when the water jet loom is performing textile work, vibration will be generated, so that the sprayed water will be sprayed onto the ground during the vibration process. The shock absorbing spring 203 has elastic force, absorbs and stores vibration energy, and converts it into elastic potential energy to perform reverse force, damping the hydraulic rod 202 to disperse the vibration, and the shock absorbing pad 3 increases the contact area to disperse the force. Part of the sprayed water falls into the drying frame 1, thereby achieving the effect of buffering and shock absorption, avoiding the vibration from damaging the internal parts of the equipment, and The water falls directly onto the ground, making the workplace moist, thereby increasing the service life of the water jet loom body and improving the safety of the workplace. The top surface of the shock-absorbing pad 3 is fixedly connected to the water jet loom body 4, and the edges on both sides of the inner wall of the water jet loom body 4 are fixedly connected to the collecting frame 5, and a card slot is provided on one side of the collecting frame 5, and a filter screen frame 6 is carded inside the card slot, and a polypropylene fiber oil absorption layer 7 is overlapped inside the filter screen frame 6, and an impurity filtering component 8 is arranged on the surface of the polypropylene fiber oil absorption layer 7. Grooves are fixedly provided on the surface of the collecting frame 5 all around, and a connecting column 9 is carded inside the groove, and a yarn filtering component 10 is sleeved on the surface of the connecting column 9. A water storage bucket 11 is fixedly connected to the other side of the drying frame 1, and a stirring component 12 is fixedly connected to one side of the water storage bucket 11 A plurality of stirring rods 13 are fixedly connected to the surface of the stirring component 12, a circulation component 14 is fixedly connected to the front of the water storage barrel 11, a water spray component 15 is fixedly connected to the back of the water storage barrel 11, and a disinfection component 16 is fixedly connected to both sides of the inner wall of the water storage barrel 11, and a UV disinfection lamp 17 is fixedly connected to the interior of the disinfection component 16. Through the arrangement of the filter frame 6, the polypropylene fiber oil absorption layer 7, the impurity filtering component 8, the yarn filtering component 10, the stirring rod 13, the circulation component 14, the water storage barrel 11 and the UV disinfection lamp 17, when the water jet loom is performing weaving work, before the sprayed water falls to the collecting frame 5, the fine mesh bucket 1002 will preliminarily filter the impurities and broken threads generated in the weaving process, and then filter other impurities or The activated carbon adsorption layer 801 absorbs the odor of the falling water, and the oil substances and water produced in the textile process are separated when passing through the polypropylene fiber oil absorption layer 7. The circulation pump 1401 is started, and the connecting pipe 1402 draws the filtered water into the water storage barrel 11, and the servo motor 1201 is started. The rotating rod 1202 drives the stirring rod 13 to stir and flip the filtered water. The UV disinfection lamp 17 irradiates the microorganisms that may exist in the filtered water, such as bacteria, viruses, etc., to destroy their DNA structure to achieve the effect of disinfection, and then the water is sprayed onto the loom again through the nozzle 1503, so as to achieve the effect of water recycling, avoid the direct discharge of wastewater into the environment will cause great pollution to the environment, and improve the reuse rate of water resources.Save water resources and improve the quality of textile products;

[0030] The shock absorbing assembly 2 comprises a connection block 201 fixedly connected to the inner bottom wall of the drying frame 1, a damping hydraulic rod 202 is fixedly connected to the surface of the connection block 201, and a shock absorbing spring 203 is sleeved on the surface of the damping hydraulic rod 202;

[0031] The impurity filtering component 8 includes an activated carbon adsorption layer 801 disposed on the surface of the polypropylene fiber oil absorption layer 7. The top surface of the activated carbon adsorption layer 801 is provided with an ultrafiltration membrane 802, which plays a role of buffering and shock absorption through the setting of the shock absorbing component 2.

[0032] The yarn filter assembly 10 includes a connection frame 1001 sleeved on the surface of the connection column 9, and a fine mesh bucket 1002 is fixedly connected to the interior of the connection frame 1001. The setting of the yarn filter assembly 10 plays a role of pre-filtration;

[0033] The stirring assembly 12 includes a servo motor 1201 fixedly connected to one side of the water storage barrel 11, the output end of the servo motor 1201 is splined with a transmission rod, and one end of the transmission rod is fixedly connected to a rotating rod 1202. Through the setting of the stirring assembly 12, the filtered water is fully disinfected;

[0034] The circulation assembly 14 includes a circulation pump 1401 fixedly connected to the front of the water storage barrel 11, and the output end of the circulation pump 1401 is connected to a connecting pipe 1402, and one end of the connecting pipe 1402 is connected to one side of the collection frame 5. Through the setting of the circulation assembly 14, the filtered water is transported to the water storage barrel 11 for disinfection;

[0035] The water spray assembly 15 includes a water pump 1501 fixedly connected to the back of the water storage barrel 11, the output end of the water pump 1501 is connected to a water pipe 1502, and one end of the water pipe 1502 is connected to a nozzle 1503. The water spray assembly 15 plays a role of spraying water.

[0036] The disinfection component 16 includes a fixing plate 1601 fixedly connected to both sides of the inner wall of the water storage barrel 11, and a lampshade 1602 is fixedly connected to the bottom surface of the fixing plate 1601. The setting of the disinfection component 16 plays a role in protecting the UV disinfection lamp 17 from water ingress.

[0037] In the utility model, the working steps of the device are as follows:

[0038] Step 1: When the water jet loom is weaving, before the sprayed water falls on the collection frame 5, the fine mesh bucket 1002 will initially filter the impurities and broken threads generated in the weaving process, and then pass through the ultrafiltration membrane 802 to filter other impurities or particulate matter, the activated carbon adsorption layer 801 absorbs the odor of the falling water, and when passing through the polypropylene fiber oil absorption layer 7, the oil substances and water generated in the weaving process are separated, the circulation pump 1401 is started, the connecting pipe 1402 pumps the filtered water into the water storage barrel 11, the servo motor 1201 is started, the rotating rod 1202 drives the stirring rod 13 to stir and flip the filtered water, the UV disinfection lamp 17 irradiates the microorganisms that may exist in the filtered water, such as bacteria, viruses, etc., to destroy their DNA structure to achieve the effect of disinfection, and then the water is sprayed onto the loom again through the nozzle 1503;

[0039] The second step: when the water jet loom is performing textile work, vibration will be generated, and the sprayed water will be sprayed onto the ground during the vibration process. The shock absorbing spring 203 has elastic force, absorbs and stores vibration energy, and converts it into elastic potential energy to perform reverse force, damping hydraulic rod 202 to disperse the vibration, shock absorbing pad 3 increases the contact area to disperse the force, and part of the sprayed water falls into the drying frame 1.

[0040] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. On the premise that the technical personnel in this field understand the principle of the above utility model, the details of the power mechanism, power supply system and control system can be clearly known. The control method of the application document is automatic control through a controller, and the control circuit of the controller can be realized by simple programming by the technical personnel in this field;

[0041] The standard parts used therein can all be purchased from the market and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt conventional models in the prior art, and the structures and principles of the components known to technical personnel in this field can be known by these technical personnel through technical manuals or through conventional experimental methods.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water jet loom with a water circulation function, comprising a drying frame (1), characterized in that: The inner bottom wall of the drying frame (1) is fixedly connected to a shock absorbing component (2), the top surface of the shock absorbing component (2) is fixedly connected to a shock absorbing pad (3), the top surface of the shock absorbing pad (3) is fixedly connected to a water jet loom body (4), the edges on both sides of the inner wall of the water jet loom body (4) are fixedly connected to a collecting frame (5), one side of the collecting frame (5) is provided with a slot, the interior of the slot is connected to a filter screen frame (6), the interior of the filter screen frame (6) is overlapped with a polypropylene fiber oil absorption layer (7), the surface of the polypropylene fiber oil absorption layer (7) is provided with an impurity filtering component (8), the surface of the collecting frame (5) is fixedly provided with grooves, the grooves are provided with a plurality of grooves, and the grooves are provided with a plurality of grooves. A connecting column (9) is clamped inside, and a yarn filter assembly (10) is sleeved on the surface of the connecting column (9); a water storage barrel (11) is fixedly connected to the other side of the drying frame (1); a stirring assembly (12) is fixedly connected to one side of the water storage barrel (11); a plurality of stirring rods (13) are fixedly connected to the surface of the stirring assembly (12); a circulation assembly (14) is fixedly connected to the front of the water storage barrel (11); a water spray assembly (15) is fixedly connected to the back of the water storage barrel (11); a disinfection assembly (16) is fixedly connected to both sides of the inner wall of the water storage barrel (11); and a UV disinfection lamp (17) is fixedly connected to the interior of the disinfection assembly (16).

2. The water jet loom with water circulation function according to claim 1, characterized in that: The shock absorbing assembly (2) comprises a connection block (201) fixedly connected to the inner bottom wall of the drying frame (1); a damping hydraulic rod (202) is fixedly connected to the surface of the connection block (201); and a shock absorbing spring (203) is sleeved on the surface of the damping hydraulic rod (202).

3. The water jet loom with water circulation function according to claim 1, characterized in that: The impurity filtering component (8) comprises an activated carbon adsorption layer (801) arranged on the surface of the polypropylene fiber oil absorption layer (7), and an ultrafiltration membrane (802) is arranged on the top surface of the activated carbon adsorption layer (801).

4. The water jet loom with water circulation function according to claim 1, characterized in that: The yarn filtering assembly (10) comprises a connection frame (1001) sleeved on the surface of a connection column (9), and a fine mesh bucket (1002) is fixedly connected to the interior of the connection frame (1001).

5. The water jet loom with water circulation function according to claim 1, characterized in that: The stirring assembly (12) comprises a servo motor (1201) fixedly connected to one side of the water storage barrel (11); an output end of the servo motor (1201) is spline-connected to a transmission rod; one end of the transmission rod is fixedly connected to a rotating rod (1202).

6. The water jet loom with water circulation function according to claim 1, characterized in that: The circulation component (14) comprises a circulation pump (1401) fixedly connected to the front of the water storage barrel (11); the output end of the circulation pump (1401) is connected to a connecting pipe (1402); one end of the connecting pipe (1402) is connected to one side of the collection frame (5).

7. The water jet loom with water circulation function according to claim 1, characterized in that: The water spray assembly (15) comprises a water pump (1501) fixedly connected to the back of the water storage barrel (11); the output end of the water pump (1501) is connected to a water pipe (1502); one end of the water pipe (1502) is connected to a nozzle (1503).

8. The water jet loom with water circulation function according to claim 1, characterized in that: The disinfection assembly (16) comprises a fixing plate (1601) fixedly connected to both sides of the inner wall of the water storage barrel (11), and a lampshade (1602) is fixedly connected to the bottom surface of the fixing plate (1601).

Citation Information

Patent Citations

  • Water jet loom

    CN215976247U