Visual counter-flow cooler
By installing protective plates and visual glass at the air inlet of the counterflow cooler, the problem of easy contamination of the equipment when it is not in use is solved, cleaning and visual monitoring of the equipment inside the equipment is realized, and the quality of feed processing and production are improved. reliability.
Patent Information
- Application Number
- CN202420930976.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing countercurrent coolers are easily contaminated by external dust and impurities when they are not in use, resulting in dust accumulation inside the equipment, affecting the quality of feed processing, and the equipment is sealed, making it difficult to monitor the internal situation in a timely manner.
A visual countercurrent cooler is designed. By installing a protective plate and visual glass at the air inlet, the protective plate can be adjusted by a lifting screw to close the air inlet to avoid dust entering; visual glass allows real-time monitoring of the equipment. Internal situation.
It effectively prevents dust from entering the equipment, keeps the equipment clean, improves the quality and reliability of feed processing, and allows timely monitoring of the internal conditions of the equipment to ensure the continuity and stability of production.
Smart Images

Figure CN222438306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feed processing cooling equipment, in particular to a visible counter-current cooler. Background Art
[0002] In the process of feed pellet production, the temperature of pellets coming out of the pellet press is as high as 90°C and must go through a cooling process to achieve the purpose of cooling and dehydration. The countercurrent cooler is the most advanced pellet feed cooling technology in the world. It is a new generation of cooling equipment developed by research and development, mainly used for cooling high-temperature pellet feed after pelleting.
[0003] Application number: CN205175196U; discloses a countercurrent cooler, the main points of its technical solution are: a cooling chamber, the interior of which is a cavity for accommodating materials, a feeding device is provided at the upper part of the cooling chamber, the top of the feeding device is sealed by a top cover, an air suction port is provided on the top cover, and a discharge device is provided at the bottom of the cooling chamber. The technical effect of the utility model is as follows: a refrigeration chamber composed of a conical table and a partition arranged around the inner wall of the conical table is arranged on the basis of a traditional countercurrent cooler; the refrigeration chamber is made of metal aluminum or aluminum alloy material and has better thermal conductivity; when the material reaches the first feed space surrounded by the refrigeration chamber through the cold liquid injected into the refrigeration chamber, the cold liquid wraps the material therein and exchanges heat with the material, thereby achieving the effect of secondary cooling of the material; if it is necessary to further enhance the cooling effect, the sealing cover can be closed to allow the material to stay in the refrigeration chamber for a longer time, and then the sealing cover can be opened to take out the material; the countercurrent cooler of the utility model improves the cooling effect of the material, eliminates the step of placing the material in the air for drying in the traditional process, and the equipment has a simple structure, low cost and convenient operation.
[0004] The air inlet device of the above-mentioned comparative documents is in direct contact with the external environment. When not in use, dust and impurities from the outside can easily enter the interior of the equipment, causing dust accumulation inside the equipment, thus affecting the subsequent feed processing quality. At the same time, since the interior of the equipment is closed, the outside world cannot timely detect the situation inside the equipment, so it is difficult to understand the production situation in time. To address the above problems, we have launched a visual countercurrent cooler. Utility Model Content
[0005] The purpose of the utility model is to provide a visible counter-flow cooler to solve the problems raised in the above background technology.
[0006] The technical solution of the utility model is: comprising a first cooling chamber, a first air inlet chamber is arranged on the top of the first cooling chamber, a second cooling chamber is arranged on the top of the first air inlet chamber, a second air inlet chamber is arranged on the top of the second cooling chamber, and a protective mechanism is arranged inside the first air inlet chamber and the second air inlet chamber;
[0007] The protection mechanism comprises an air inlet, which is opened inside the four surfaces of the first air inlet chamber and the second air inlet chamber, and the first air inlet chamber and the second air inlet chamber are provided with a sliding groove inside, and a protection plate is slidably connected inside the sliding groove;
[0008] The protective plate is provided with an opening and closing mechanism for opening and closing the air inlet;
[0009] The first cooling chamber and the second cooling chamber are both provided with visual mechanisms for monitoring internal conditions.
[0010] Furthermore, a feed bin is fixedly connected to the top of the second cooling chamber, a feed port is fixedly connected to the top of the feed bin, a discharge bin is arranged below the first cooling chamber, and a discharge port is arranged at the bottom of the discharge bin. The arrangement of the conical discharge bin can ensure smooth discharge and avoid material accumulation.
[0011] Furthermore, the opening and closing mechanism includes an adjustment plate, which is fixedly connected to the top of the protective plate, and the four corners of the tops of the first air inlet chamber and the second air inlet chamber are rotatably connected to lifting screws. The height of the protective plate can be adjusted by rotating the lifting screws, so that the air inlet can be opened and closed, and the air inlet is closed when not in use.
[0012] Furthermore, a rotating motor is provided at the bottom of the lifting screw rod, a linkage head is fixedly connected to the top of the lifting screw rod, and a belt is sleeved on the outside of the linkage head. The lifting screw rod is driven by the belt to rotate synchronously, so as to realize synchronous rotation of the lifting screw rod and ensure that the adjustment plate can rise synchronously.
[0013] Furthermore, the visual mechanism includes a visual glass, the visual glass is provided with two layers, a vacuum layer is formed between the visual glasses, and the visual glass is fixedly installed inside three surfaces of the first cooling chamber and the second cooling chamber. Through the provision of the visual glass, the internal conditions of the device can be monitored at any time for timely adjustment.
[0014] Furthermore, the front sides of the first cooling chamber and the second cooling chamber are rotatably connected with operating doors, the tops of the inner chambers of the first cooling chamber and the second cooling chamber are evenly distributed with lighting lamps, and one end of the operating door is installed with a hinge. The lighting lamps can increase the brightness inside the first cooling chamber and the second cooling chamber, so that workers can see the internal conditions of the first cooling chamber and the second cooling chamber more clearly.
[0015] Furthermore, the internal structures of the first cooling chamber and the second cooling chamber are the same, and the internal structures of the first air inlet chamber and the second air inlet chamber are the same. Through the structural arrangement of the two sets of cooling chambers and air inlet chambers, double cooling can be achieved to ensure cooling efficiency.
[0016] The utility model provides a visible counter-flow cooler through improvement, which has the following improvements and advantages compared with the prior art:
[0017] First, the utility model provides a protective plate. When the device is not in use, the internal space of the device exchanges air with the outside through the air inlet. Therefore, after the protective plate slides inside the sliding groove, the air inlet is closed, thereby isolating the internal and external air and preventing dust from entering the interior of the device.
[0018] Second, the utility model can view the interior of the first cooling chamber and the second cooling chamber through the setting of the visual glass, and can observe the production status of the feed inside the equipment at any time, so as to facilitate adjustment and maintenance at any time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:
[0020] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the opening and closing mechanism structure of the utility model;
[0022] Figure 3 It is a partial cross-sectional structural schematic diagram of the first air inlet chamber of the utility model;
[0023] Figure 4 It is a schematic diagram of the visual mechanism structure of the utility model.
[0024] Explanation of the reference numerals: 1. first cooling chamber; 2. first air inlet chamber; 3. second cooling chamber; 4. second air inlet chamber; 5. air inlet; 6. protective plate; 7. adjustment plate; 8. lifting screw; 9. rotating motor; 10. linkage head; 11. belt; 12. feed bin; 13. feed port; 14. visual glass; 15. vacuum layer; 16. operating door; 17. lighting lamp; 18. hinge; 19. discharge bin; 20. discharge port. DETAILED DESCRIPTION
[0025] The following will be combined with the attached Figures 1 to 4The utility model is described in detail, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] The utility model provides a visible counter-flow cooler through improvement, such as Figure 1-Figure 4 As shown, it includes a first cooling chamber 1, a first air inlet chamber 2 is arranged on the top of the first cooling chamber 1, a second cooling chamber 3 is arranged on the top of the first air inlet chamber 2, a second air inlet chamber 4 is arranged on the top of the second cooling chamber 3, and a protective mechanism is arranged inside the first air inlet chamber 2 and the second air inlet chamber 4; the protective mechanism includes an air inlet 5, the air inlet 5 is opened inside the four faces of the first air inlet chamber 2 and the second air inlet chamber 4, a sliding groove is opened inside the first air inlet chamber 2 and the second air inlet chamber 4, and a protective plate 6 is slidably connected inside the sliding groove; the protective plate 6 is provided with an opening and closing mechanism for opening and closing the air inlet 5; the first cooling chamber 1 and the second cooling chamber 3 are both provided with a visual mechanism for monitoring the internal situation. The internal structures of the first cooling chamber 1 and the second cooling chamber 3 are the same, and the internal structures of the first air inlet chamber 2 and the second air inlet chamber 4 are the same.
[0027] In the present embodiment: first, when cooling the feed entering the first cooling chamber 1 and the second cooling chamber 3, cold air is input into the first cooling chamber 1 and the second cooling chamber 3 through the air inlet 5, and the feed is cooled by the cold air. By arranging the first cooling chamber 1 and the second cooling chamber 3 and the first air inlet chamber 2 and the second air inlet chamber 4 with the same structure, the feed can be doubly cooled to ensure the cooling effect.
[0028] In the above scheme, the feed needs to be added and discharged after cooling. The specific operations are as follows:
[0029] like Figure 1 As shown, a feed bin 12 is fixedly connected to the top of the second cooling chamber 3, a feed port 13 is fixedly connected to the top of the feed bin 12, a discharge bin 19 is provided below the first cooling chamber 1, and a discharge port 20 is provided at the bottom of the discharge bin 19;
[0030] In this embodiment: the feed is placed into the feed bin 12 through the feed port 13, then enters the second cooling chamber 3 through the feed bin 12, and then falls into the first cooling chamber 1. After cooling, the feed enters the discharge bin 19 and is discharged through the discharge port 20.
[0031] In the first embodiment, when the device is used and when the device is not used, the height of the protective plate 6 needs to be adjusted, and the specific operation is as follows:
[0032] like Figure 2 and Figure 3 As shown, the opening and closing mechanism includes an adjustment plate 7, which is fixedly connected to the top of the protective plate 6, and the four corners of the top of the first air inlet chamber 2 and the second air inlet chamber 4 are rotatably connected to the lifting screw rod 8. A rotating motor 9 is arranged at the bottom of the lifting screw rod 8, and a linkage head 10 is fixedly connected to the top of the lifting screw rod 8, and a belt 11 is sleeved on the outside of the linkage head 10;
[0033] In this embodiment: when the device is in use, the rotating motor 9 is started, and then the lifting screw rod 8 is driven to rotate at the same time through the cooperation of the rotating motor 9, the belt 11 and the linkage head 10. Since the linkage head 10 passes through the interior of the adjustment plate 7, the adjustment plate 7 is driven to rise, and the position of the protective plate 6 is driven to rise through the adjustment plate 7 to open the air inlet 5 to facilitate the entry of external cold air. When the device is not in use, the position of the adjustment plate 7 is driven to drop through the rotation of the lifting screw rod 8, and the air inlet 5 is closed through the protective plate 6 to isolate the internal and external environments.
[0034] In the first implementation scheme, the processing conditions inside the equipment need to be monitored at any time. The specific operations are as follows:
[0035] like Figure 1 and Figure 4 As shown, the visual mechanism includes a visual glass 14, which is provided with two layers, and a vacuum layer 15 is formed between the visual glasses 14. The visual glass 14 is fixedly installed inside the three surfaces of the first cooling chamber 1 and the second cooling chamber 3. The front side of the first cooling chamber 1 and the second cooling chamber 3 is rotatably connected with an operating door 16, and the top of the inner cavity of the first cooling chamber 1 and the second cooling chamber 3 is evenly distributed with lighting lamps 17, and one end of the operating door 16 is installed with a hinge 18
[0036] In this embodiment, during the movement of the equipment, the processing conditions inside the first cooling chamber 1 and the second cooling chamber 3 are monitored at any time through the visual glass 14, and then the high temperature is prevented from affecting the outside world by the setting of the vacuum layer 15. At the same time, the brightness inside the first cooling chamber 1 and the second cooling chamber 3 is increased by the lighting lamp 17, thereby ensuring that the workers can observe the conditions inside the equipment in a timely and clear manner.
[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A visible counter-flow cooler, characterized in that: The invention comprises a first cooling chamber (1), a first air inlet chamber (2) being arranged on the top of the first cooling chamber (1), a second cooling chamber (3) being arranged on the top of the first air inlet chamber (2), a second air inlet chamber (4) being arranged on the top of the second cooling chamber (3), and protective mechanisms being arranged inside the first air inlet chamber (2) and the second air inlet chamber (4); The protective mechanism comprises an air inlet (5), the air inlet (5) being arranged inside four surfaces of the first air inlet chamber (2) and the second air inlet chamber (4), a sliding groove being arranged inside the first air inlet chamber (2) and the second air inlet chamber (4), and a protective plate (6) being slidably connected inside the sliding groove; The protective plate (6) is provided with an opening and closing mechanism for opening and closing the air inlet (5); The first cooling chamber (1) and the second cooling chamber (3) are both provided with visual mechanisms for monitoring internal conditions.
2. A visible counter-flow cooler according to claim 1, characterized in that: The top of the second cooling chamber (3) is fixedly connected to a feed bin (12), the top of the feed bin (12) is fixedly connected to a feed port (13), a discharge bin (19) is arranged below the first cooling chamber (1), and a discharge port (20) is arranged at the bottom of the discharge bin (19).
3. A visible counter-flow cooler according to claim 1, characterized in that: The opening and closing mechanism comprises an adjusting plate (7), wherein the adjusting plate (7) is fixedly connected to the top of the protective plate (6), and the four corners of the tops of the first air inlet chamber (2) and the second air inlet chamber (4) are rotatably connected to lifting screw rods (8).
4. A visible counter-flow cooler according to claim 3, characterized in that: A rotary motor (9) is arranged at the bottom of the lifting screw rod (8), a linkage head (10) is fixedly connected to the top of the lifting screw rod (8), and a belt (11) is sleeved on the outside of the linkage head (10).
5. A visible counter-flow cooler according to claim 1, characterized in that: The visual mechanism comprises a visual glass (14), wherein the visual glass (14) is provided with two layers, a vacuum layer (15) is formed between the visual glasses (14), and the visual glass (14) is fixedly installed inside three surfaces of the first cooling chamber (1) and the second cooling chamber (3).
6. A visible counter-flow cooler according to claim 5, characterized in that: The front sides of the first cooling chamber (1) and the second cooling chamber (3) are rotatably connected with operating doors (16); lighting lamps (17) are evenly distributed on the tops of the inner cavities of the first cooling chamber (1) and the second cooling chamber (3); and a hinge (18) is installed at one end of the operating door (16).
7. A visible counter-flow cooler according to claim 5, characterized in that: The internal structures of the first cooling chamber (1) and the second cooling chamber (3) are the same, and the internal structures of the first air inlet chamber (2) and the second air inlet chamber (4) are the same.
Citation Information
Patent Citations
Counter -current cooler
CN205175196U