Heat energy recycling system utilizing rubber wood carbon
By designing a heat energy recycling system that includes components such as rubber wood carbon furnaces, evaporation boxes, steam turbine generators, etc., the problem that existing systems cannot be heated and stored at the same time is solved, and efficient energy utilization and recycling are achieved , reducing costs and pollution.
Patent Information
- Application Number
- CN202420709015.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-04-08
AI Technical Summary
The existing heat energy recycling system that uses rubber wood carbon cannot be used to store energy for heating at the same time, and is less practical.
A system including a rubber wood carbon furnace, an evaporation box, a steam turbine generator, a condenser, a water tank, a spiral condenser, a heating mechanism, a water supply mechanism and an energy storage mechanism are designed. The system uses heat energy to generate steam through an evaporation tank, drives the steam turbine generator to generate electricity, and improves energy utilization efficiency and water recovery through the condenser and spiral condenser. At the same time, the heating mechanism uses the thermal energy of the condenser box to heat, the water supply mechanism ensures the continuous operation of the evaporation box, and the energy storage mechanism stores electricity for power supply.
It has achieved efficient energy utilization and recycling of rubber wood carbon furnace systems, improved energy utilization efficiency, reduced production costs and environmental pollution, and is of great significance to the sustainable development of the rubber wood carbon industry.
Smart Images

Figure CN222438544U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of heat recovery, and in particular relates to a heat recovery system utilizing rubber wood charcoal. Background Art
[0002] At present, a large amount of waste heat gas containing harmful gases is generated in the carbon making process on the market. The heat in it is not recycled, resulting in a great waste of resources. Moreover, because the carbon making process is basically incomplete combustion, some harmful gases will be generated. Among them, carbon monoxide and other gases are discharged to the outside world, which can easily cause environmental pollution and affect the surrounding environment.
[0003] Although the existing heat recovery system using rubber wood charcoal has the function of heat recovery, it is often unable to store energy for heating at the same time, and its practicality is poor. Utility Model Content
[0004] The utility model provides a heat energy recovery system using rubber wood charcoal, aiming to solve the problem that the existing heat energy recovery system using rubber wood charcoal proposed in the above background technology cannot store energy for heating at the same time.
[0005] To solve the above problems, the utility model is implemented as follows: a heat energy recovery system utilizing rubber wood charcoal, comprising: a rubber wood charcoal furnace with an evaporation box arranged on the inner wall; a steam pipe arranged on the evaporation box and extending to the outside of the rubber wood charcoal furnace; a steam turbine generator arranged at one end of the steam pipe; an air duct arranged at the exhaust end of the steam turbine generator; a condensation box arranged at one end of the air duct; a water tank fixedly installed at the bottom of the condensation box; a spiral condensation pipe arranged on the inner wall of the condensation box and connected to the air duct and the water tank; a heating mechanism arranged on the condensation box, the heating mechanism is used to heat the rubber wood charcoal workshop; a water supply mechanism arranged on the water tank, the water supply mechanism is used to supply water to the evaporation box; an energy storage mechanism arranged on one side of the water tank, the energy storage mechanism is used to supply power to the system and the workshop.
[0006] Preferably, the heating mechanism comprises: a heating water pump arranged on the condensing tank; and a heating pipe arranged at the water outlet of the heating water pump and connected to the condensing tank.
[0007] Preferably, the water supply mechanism includes: a water supply pump arranged on the water tank; a water supply pipe arranged on the water outlet end of the water supply pump and connected to the evaporation box; a one-way valve arranged on the water supply pipe; and a high-temperature resistant water level electrode sensor arranged on the top inner wall of the evaporation box.
[0008] Preferably, a water inlet pipe is provided on the water tank, a solenoid valve is provided on the water inlet pipe, and a radar liquid level sensor is provided on the top inner wall of the water tank.
[0009] Preferably, the energy storage mechanism includes: an electric control box arranged on one side of the water tank; and a battery pack arranged on one side of the electric control box.
[0010] Preferably, a controller is provided on the electric control box, and the controller is electrically connected to the steam turbine generator, heating water pump, water supply pump, high temperature resistant water level electrode sensor, solenoid valve, radar liquid level sensor, electric control box and battery pack.
[0011] Preferably, an exhaust pipe is provided on the water tank, and the exhaust pipe is made of stainless steel.
[0012] Compared with the related art, the heat energy recovery and utilization system using rubber wood charcoal provided by the utility model has the following beneficial effects:
[0013] Compared with the prior art, in the heat energy recovery and utilization system utilizing rubber wood charcoal provided by the present invention, the rubber wood charcoal furnace is used to burn rubber wood to generate heat energy, and the evaporation box uses this heat energy to heat water to evaporate the water into steam. This design not only utilizes the heat energy of rubber wood, but also improves the energy utilization efficiency. The steam pipe transports the steam generated by the evaporation box to the steam turbine generator to drive the generator to generate electricity. This conversion method converts heat energy into electrical energy and realizes the diversified utilization of energy. The air guide pipe guides the steam used by the steam turbine generator into the condensation box, and the steam is reheated through the cooling effect in the condensation box. The new gas is converted into water, which not only avoids the waste of resources but also reduces environmental pollution. The water tank is used to store the condensed water, while the spiral condenser enhances the condensation effect and improves the water recovery rate. The heating mechanism uses the heat energy in the condensation box to heat the rubber wood charcoal workshop, further utilizing the system's heat energy and reducing the heating cost of the workshop. The water supply mechanism is responsible for supplying water to the evaporation box to ensure the continuous operation of the evaporation box and the stable generation of steam. The energy storage mechanism stores the electric energy generated by the steam turbine generator, which is used to supply power to the system and workshop when needed, ensuring the stable operation of the system and continuous power supply.
[0014] In general, the rubber wood charcoal furnace system provided by this patent achieves efficient and recycled energy through a series of designs and optimizations, which not only improves the energy utilization efficiency of the rubber wood charcoal furnace, but also reduces production costs and reduces environmental pollution, which is of great significance to the sustainable development of the rubber wood charcoal industry. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the main structure of a heat energy recovery system using rubber wood charcoal provided by the utility model;
[0016] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0017] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG.
[0018] Figure numerals: 1. Rubber wood charcoal stove; 2. Evaporator box; 3. Steam pipe; 4. Steam turbine generator; 5. Air duct; 6. Condenser box; 7. Water tank; 8. Spiral condenser; 9. Heating water pump; 10. Heating pipe; 11. Water supply pump; 12. Water supply pipe; 13. One-way valve; 14. High temperature resistant water level electrode sensor; 15. Water inlet pipe; 16. Solenoid valve; 17. Radar liquid level sensor; 18. Electric control box; 19. Battery pack; 20. Controller; 21. Exhaust pipe. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0020] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0021] The utility model embodiment provides a heat energy recovery and utilization system using rubber wood charcoal, such as Figure 1-3As shown, a rubber wood charcoal furnace 1 is provided with an evaporation box 2 on the inner wall; a steam pipe 3 is provided on the evaporation box 2 and extends to the outside of the rubber wood charcoal furnace 1; a steam turbine generator 4 is provided at one end of the steam pipe 3; an air duct 5 is provided at the exhaust end of the steam turbine generator 4; a condensation box 6 is provided at one end of the air duct 5; a water tank 7 fixedly installed at the bottom of the condensation box 6; a spiral condensation tube 8 is provided on the inner wall of the condensation box 6 and connected to the air duct 5 and the water tank 7; a heating mechanism is provided on the condensation box 6, and the heating mechanism is used to heat the rubber wood charcoal workshop; a water supply mechanism is provided on the water tank 7, and the water supply mechanism is used to supply water to the evaporation box 2; an energy storage mechanism is provided on one side of the water tank 7, and the energy storage mechanism is used to supply power to the system and the workshop.
[0022] In this embodiment, the rubber wood charcoal furnace is used to burn rubber wood to generate heat energy, and the evaporation box uses this heat energy to heat water and evaporate the water into steam. This design not only utilizes the heat energy of rubber wood, but also improves the energy utilization efficiency. The steam pipe transports the steam generated by the evaporation box to the steam turbine generator to drive the generator to generate electricity. This conversion method converts heat energy into electricity and realizes the diversified utilization of energy. The air guide pipe guides the steam used by the steam turbine generator into the condensation box. Through the cooling effect in the condensation box, the steam is converted back into water, which not only avoids the waste of resources but also reduces environmental pollution. The water tank is used to store the condensed water, and the spiral condensation tube enhances the condensation effect and improves the water recovery rate. The heating mechanism uses the heat energy in the condensation box to heat the rubber wood charcoal workshop, further utilizing the heat energy of the system and reducing the heating cost of the workshop. The water supply mechanism is responsible for supplying water to the evaporation box to ensure the continuous operation of the evaporation box and the stable generation of steam. The energy storage mechanism stores the electricity generated by the steam turbine generator and is used to supply power to the system and the workshop when needed, ensuring the stable operation and continuous power supply of the system.
[0023] In general, the rubber wood charcoal furnace system provided by this patent achieves efficient and recycled energy through a series of designs and optimizations, which not only improves the energy utilization efficiency of the rubber wood charcoal furnace, but also reduces production costs and reduces environmental pollution, which is of great significance to the sustainable development of the rubber wood charcoal industry.
[0024] In a further preferred embodiment of the utility model, the heating mechanism includes: a heating water pump 9 arranged on the condensation tank 6; and a heating pipe 10 arranged at the water outlet end of the heating water pump 9 and connected to the condensation tank 6.
[0025] In this embodiment, the water in the condensation tank 6 is pumped out by the heating water pump 9 and heated in the workshop through the heating pipe 10. The cooled water flows back to the condensation tank 6 along the heating pipe 10. The heating mechanism can not only heat the workshop but also ensure that the water in the condensation tank 6 remains at a low temperature.
[0026] In a further preferred embodiment of the utility model, the water supply mechanism includes: a water supply pump 11 arranged on the water tank 7; a water supply pipe 12 arranged on the water outlet end of the water supply pump 11 and connected to the evaporation box 2; a one-way valve 13 arranged on the water supply pipe 12; and a high temperature resistant water level electrode sensor 14 arranged on the top inner wall of the evaporation box 2.
[0027] In this embodiment, the water level in the evaporator box 2 can be monitored by the high-temperature resistant water level electrode sensor 14. When the water level in the evaporator box 2 is lower than the preset threshold, the controller 20 controls the start of the water supply pump 11. The water supply pump 11 draws water out of the water tank 7 and injects it into the evaporator box 2 through the water supply pipe 12, thereby ensuring the water level in the evaporator box 2.
[0028] In a further preferred embodiment of the utility model, a water inlet pipe 15 is provided on the water tank 7 , a solenoid valve 16 is provided on the water inlet pipe 15 , and a radar liquid level sensor 17 is provided on the top inner wall of the water tank 7 .
[0029] In this embodiment, the water level in the water tank 7 can be monitored by the radar liquid level sensor 17, but when the water level in the water tank 7 is lower than a preset threshold, the controller 20 controls the opening of the solenoid valve 16 to replenish water in the water tank 7 through the water inlet pipe 15.
[0030] In a further preferred embodiment of the present invention, the energy storage mechanism comprises: an electric control box 18 arranged on one side of the water tank 7 ; and a battery pack 19 arranged on one side of the electric control box 18 .
[0031] In this embodiment, the electric control box 18 and the battery pack 19 cooperate to store electric energy and supply power to the system and the workshop.
[0032] In a further preferred embodiment of the utility model, a controller 20 is provided on the electrical control box 18, and the controller 20 is electrically connected to the steam turbine generator 4, the heating water pump 9, the water supply pump 11, the high temperature resistant water level electrode sensor 14, the solenoid valve 16, the radar liquid level sensor 17, the electrical control box 18 and the battery pack 19.
[0033] In this embodiment, the system can be controlled by the controller 20 .
[0034] In a further preferred embodiment of the present invention, an exhaust pipe 21 is provided on the water tank 7, and the exhaust pipe 21 is made of stainless steel.
[0035] In this embodiment, the excess gas entering the water tank 7 can be discharged through the exhaust pipe 21 .
[0036] In summary, compared with related technologies, this system can not only use the heat energy generated during the carbonization process of rubber wood to heat the workshop, but also convert the heat energy into electrical energy and store it, thereby supplying power to this system and other electrical equipment in the workshop.
[0037] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.
[0038] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.
Claims
1. A heat recovery system using rubber wood charcoal, characterized in that: include: A rubber wood charcoal stove with an evaporation box on the inner wall; A steam pipe disposed on the evaporation box and extending to the outside of the rubber wood charcoal stove; a steam turbine generator disposed at one end of the steam pipe; An air guide pipe disposed at the exhaust end of the steam turbine generator; A condensation box disposed at one end of the air guide pipe; A water tank fixedly mounted at the bottom of the condensation tank; A spiral condenser tube disposed on the inner wall of the condenser tank and connected to the air guide pipe and the water tank; A heating mechanism provided on the condensing box, the heating mechanism being used to heat the rubber wood charcoal workshop; A water supply mechanism disposed on the water tank, the water supply mechanism being used to supply water into the evaporation tank; An energy storage mechanism is arranged on one side of the water tank, and is used to supply power to the system and the workshop.
2. The heat energy recovery system using rubber wood charcoal as claimed in claim 1, characterized in that: The heating mechanism comprises: A heating water pump disposed on the condensation tank; A heating pipeline is arranged at the water outlet of the heating water pump and is connected to the condensation tank.
3. The heat energy recovery system using rubber wood charcoal as claimed in claim 2, characterized in that: The water supply mechanism comprises: A water supply pump disposed on the water tank; A water supply pipe disposed on the water outlet end of the water supply pump and connected to the evaporation tank; A one-way valve provided on the water supply pipe; A high temperature resistant water level electrode sensor is arranged on the inner wall of the top of the evaporation box.
4. The heat energy recovery system using rubber wood charcoal as claimed in claim 3, characterized in that: The water tank is provided with a water inlet pipe, the water inlet pipe is provided with a solenoid valve, and the top inner wall of the water tank is provided with a radar liquid level sensor.
5. The heat energy recovery system using rubber wood charcoal as claimed in claim 4, characterized in that: The energy storage mechanism comprises: An electric control box disposed on one side of the water tank; A battery pack is arranged on one side of the electric control box.
6. The heat energy recovery system using rubber wood charcoal as claimed in claim 5, characterized in that: The electric control box is provided with a controller, and the controller is electrically connected to the steam turbine generator, the heating water pump, the water supply pump, the high temperature resistant water level electrode sensor, the solenoid valve, the radar liquid level sensor, the electric control box and the battery pack.
7. The heat energy recovery system using rubber wood charcoal as claimed in claim 1, characterized in that: An exhaust pipe is arranged on the water tank, and the exhaust pipe is made of stainless steel.