Novel quality inspection machine for rapid inspection

By designing a guarantee mechanism, including a guarantee motor, pole and housing, protecting the optical sensor and cleaning up dust, the problem of optical sensors being susceptible to contamination and damage after stopping work is solved, and effective protection of the sensor is achieved and service life is extended.

CN222439372UActive Publication Date: 2025-02-07ZHEJIANG DONGHE PRINTING PACKAGING CO LTD
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Patent Information

Application Number
CN202420956974.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-02-07
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

Existing optical sensors are still in the air after stopping their work and are susceptible to water and dust, resulting in easy damage.

Method used

A guarantee mechanism is designed, including a guarantee platform, a guarantee motor, a guarantee pole and a guarantee case. By driving the guarantee pole and the motor, the guarantee case is rotated below the optical sensor and moved to its outside to protect the optical sensor. Use electric slide rails and dust removal blocks to clean up dust.

Benefits of technology

It effectively protects the optical sensor, avoids damage caused by erosion of dust and water, and extends the service life of the sensor.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222439372U_ABST
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Abstract

The utility model discloses a novel quality inspection machine for rapid inspection, which relates to the technical field of quality inspection machines and comprises a quality inspection support, a quality inspection conveying belt, a portal frame, an optical sensor and a guarantee platform, a guarantee motor is mounted on the outer wall of the guarantee platform, and a guarantee electric pole is mounted at the output end of the guarantee motor. A guarantee shell is installed at the output end of the guarantee electric pole, an electric sliding rail is installed on the inner wall of the guarantee shell in an embedded mode, and a dust removal surface block is installed at the output end of the electric sliding rail. According to the utility model, the guarantee mechanism is installed, so that the position of the guarantee shell is lower than the height of the optical sensor, then the guarantee shell rotates to the position below the optical sensor, and finally the guarantee shell moves to the outside of the optical sensor to protect the optical sensor; and meanwhile, dust adsorbed on the optical sensor is cleaned through movement of the dust removal surface block, so that the optical sensor is conveniently protected, and the situation that the optical sensor is polluted and damaged is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of product inspection machines, in particular to a novel product inspection machine for rapid inspection. Background Art

[0002] The new type of rapid inspection quality inspection machine is a device used to detect product quality, usually used for quality control on industrial production lines. The quality inspection machine can use various sensors, image processing technology, machine learning and other technical means to accurately measure and judge the appearance, size, weight, material and other aspects of the product, so as to timely discover product defects and improve product quality and production efficiency. Quality inspection machines are widely used in various industries, such as automobile manufacturing, electronics manufacturing, machinery manufacturing, food processing and other industries. The quality inspection machine uses optical sensors to scan and analyze products, and uses optical imaging technology to detect defects, foreign matter, size and other problems on the product surface.

[0003] Patent document CN219475571U discloses a foreign body detection mechanism for finished food products, which discloses that "it includes a frame, a receiving platform is provided on the frame, a detachable conveying component is provided on the receiving platform, a detection unit is sleeved on the conveying component, and a cleaning roller for sweeping away foreign bodies is provided at the feeding end of the conveying component. The cleaning roller is horizontally and rotatably arranged at the feeding end of the conveying component, and a plurality of elastic cleaning vanes are provided on the surface of the cleaning roller. The end of the cleaning vane extends toward one side of the conveying component, and the end of the cleaning vane abuts against the feeding end of the conveying component, thereby effectively avoiding the problem of inaccurate detection results of the metal detector. At the same time, the cleaning roller is rotatably arranged on one side of the feeding end of the conveying component, and there is no motion interference between the cleaning roller and the transportation track of the finished food bag, so that the transportation of the finished food bag can be completed while cleaning the metal debris."

[0004] However, the finished food foreign body detection mechanism of the above-mentioned public document mainly considers the problem of being able to transport the finished food bags while cleaning the metal debris, but is not convenient for protecting the optical sensor when it stops working. Because the existing optical sensor is still in the air after use, the water and dust in the air corrode the optical sensor, making the optical sensor easy to be damaged.

[0005] In view of this, it is necessary to develop a protection mechanism to protect the optical sensor when it stops working. Utility Model Content

[0006] The purpose of the utility model is to provide a new type of rapid inspection product inspection machine to solve the technical problem proposed in the above background technology that the new type of rapid inspection product inspection machine can protect the optical sensor.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of rapid inspection product inspection machine, comprising: a product inspection bracket, the inner wall of which is installed with a product inspection conveyor belt, a gantry is installed on the top of the product inspection bracket, an optical sensor is installed on the inner wall of the gantry, and a protection mechanism is provided on the inner wall of the gantry, and the protection mechanism is used to protect the optical sensor when it stops working;

[0008] The protection mechanism includes a protection platform, which is arranged on the inner wall of the gantry, a protection motor is installed on the outer wall of the protection platform, a protection pole is installed on the output end of the protection motor, a protection shell is installed on the output end of the protection pole, an electric slide rail is inlaid on the inner wall of the protection shell, and a dust removal surface block is installed on the output end of the electric slide rail.

[0009] Preferably, a quality inspection display screen is installed on the top of the gantry, and a weighing platform is installed on the outer wall of the quality inspection bracket.

[0010] Preferably, a monitoring mechanism is provided on the top of the weighing platform, and the monitoring mechanism is used for real-time photography and monitoring of the data on the weighing platform.

[0011] Preferably, the monitoring mechanism comprises a heightened column, the heightened column is arranged on the outer wall of the weighing platform, and a monitoring area plate is installed on the outer wall of the heightened column.

[0012] Preferably, a monitoring groove is provided at the bottom of the monitoring area plate, and a monitoring camera is installed on the inner wall of the monitoring groove.

[0013] Preferably, a locking groove is provided at the bottom of the monitoring area plate, and an electromagnet is installed on the inner wall of the locking groove.

[0014] Preferably, a support plate is installed on the outer wall of the monitoring area plate, an adsorption magnet is installed on the outer wall of the support plate, and a magnifying glass is installed on the inner wall of the support plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model is equipped with a protection mechanism to protect the optical sensor when it stops working. The existing optical sensor is still in the air after use, which causes water and dust in the air to corrode the optical sensor, making the optical sensor easy to be damaged. Therefore, it is necessary to improve this. First, the protection pole drives the protection shell to move so that the position of the protection shell is lower than the height of the optical sensor. Then, the protection motor drives the protection shell to rotate so that the protection shell rotates to the bottom of the optical sensor. Then, the protection pole drives the protection shell to move to the outside of the optical sensor to protect the optical sensor. At the same time, the electric slide rail drives the dust removal surface block to move. The dust adsorbed on the optical sensor is cleaned by the movement of the dust removal surface block, thereby facilitating the protection of the optical sensor and avoiding the damage caused by the pollution of the optical sensor.

[0017] 2. The utility model is equipped with a monitoring mechanism to perform real-time shooting and monitoring of the data on the weighing platform. The weighing platform weighs the product and displays the data, but the data on the weighing platform cannot be transmitted to the inspection display screen to achieve the function of real-time monitoring. As a result, the staff who are not next to the weighing platform cannot know the quality of the product. Therefore, it is necessary to improve this. First, the adsorption magnet is moved to the locking slot and fits it with the electromagnet. The electromagnet is energized to adsorb the adsorption magnet, and the bracket plate is installed on the outside of the monitoring camera. Then the monitoring camera works to shoot the data, and the magnifying glass can magnify the data, which is more convenient for monitoring the data, so that the staff at different corners can view the data on the weighing platform, thereby improving the accuracy of product inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a front structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the protection shell part of the utility model;

[0021] Figure 4 It is a partial structural schematic diagram of the monitoring area plate of the utility model.

[0022] In the figure: 1. Inspection bracket; 2. Inspection conveyor belt; 3. Gantry; 4. Inspection display screen; 5. Optical sensor; 6. Weighing platform; 7. Support platform; 8. Support motor; 9. Support pole; 10. Support shell; 11. Electric slide rail; 12. Dust removal surface block; 13. Heightening column; 14. Monitoring area plate; 15. Monitoring slot; 16. Monitoring camera; 17. Locking slot; 18. Electromagnet; 19. Adsorption magnet; 20. Bracket plate; 21. Magnifying glass. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] See also Figure 1 and Figure 2 A new type of quality inspection machine for rapid inspection includes: a quality inspection bracket 1, a quality inspection conveyor belt 2 is installed on the inner wall of the quality inspection bracket 1, a gantry 3 is installed on the top of the quality inspection bracket 1, an optical sensor 5 is installed on the inner wall of the gantry 3, a quality inspection display screen 4 is installed on the top of the gantry 3, and a weighing platform 6 is installed on the outer wall of the quality inspection bracket 1. The inspected product is placed on the weighing platform 6 to weigh the weight of the product, and then the product is moved to the quality inspection conveyor belt 2 for transportation to the bottom of the gantry 3, and then the optical sensor 5 works to detect defects, foreign matter and dimensions on the surface of the product using optical principles, and then the inspection results are presented through the quality inspection display screen 4.

[0027] See also Figure 2 and Figure 3The inner wall of the gantry 3 is provided with a protection mechanism, which is used to protect the optical sensor 5 when it stops working. The protection mechanism includes a protection platform 7, which is arranged on the inner wall of the gantry 3. The outer wall of the protection platform 7 is installed with a protection motor 8, and the output end of the protection motor 8 is installed with a protection pole 9, and the output end of the protection pole 9 is installed with a protection shell 10. The inner wall of the protection shell 10 is inlaid with an electric slide rail 11, and the output end of the electric slide rail 11 is installed with a dust removal surface block 12. The existing optical sensor 5 is still located in the air after use, which causes the water and dust in the air to corrode the optical sensor 5, and the optical sensor 5 is easily damaged. Therefore, it is necessary to make improvements on this situation. First, the protection pole 9 drives the protection shell 10 to move so that the position of the protection shell 10 is lower than the height of the optical sensor 5. Then, the protection motor 8 drives the protection shell 10 to rotate so that the protection shell 10 rotates to the bottom of the optical sensor 5. Then, the protection pole 9 drives the protection shell 10 to move to the outside of the optical sensor 5 to protect the optical sensor 5. At the same time, the electric slide rail 11 drives the dust removal surface block 12 to move. The movement of the dust removal surface block 12 is used to clean the dust adsorbed on the optical sensor 5, thereby facilitating the protection of the optical sensor 5 and avoiding the situation where the optical sensor 5 is contaminated and damaged.

[0028] See also Figure 1 and Figure 4 A monitoring mechanism is provided on the top of the weighing platform 6, and the monitoring mechanism is used to perform real-time shooting and monitoring of the data on the weighing platform 6. The monitoring mechanism includes a heightening column 13, and the heightening column 13 is arranged on the outer wall of the weighing platform 6. A monitoring area plate 14 is installed on the outer wall of the heightening column 13, and a monitoring slot 15 is provided at the bottom of the monitoring area plate 14. A monitoring camera 16 is installed on the inner wall of the monitoring slot 15, and a locking slot 17 is provided at the bottom of the monitoring area plate 14. An electromagnet 18 is installed on the inner wall of the locking slot 17, and a bracket plate 20 is installed on the outer wall of the monitoring area plate 14. An adsorption magnet 19 is installed on the outer wall of the bracket plate 20, and a magnifying glass 21 is installed on the inner wall of the bracket plate 20. The weighing platform 6 weighs the product and displays it. The data is displayed, which makes it impossible to transmit the data on the weighing platform 6 to the inspection display screen 4 to achieve the function of real-time monitoring, and the staff who are not next to the weighing platform 6 cannot know the quality of the product, so it is necessary to improve this. First, the adsorption magnet 19 is moved to the locking groove 17 and fits with the electromagnet 18. The electromagnet 18 is energized to adsorb the adsorption magnet 19, and then the bracket plate 20 is installed on the outside of the monitoring camera 16. Then the monitoring camera 16 works to shoot the data, and the magnifying glass 21 can magnify the data, which is more convenient for monitoring the data, so that the staff at different corners can view the data on the weighing platform 6, thereby improving the accuracy of product inspection.

[0029] Working principle: Place the inspected product on the weighing platform 6, weigh the weight of the product, then move the product to the inspection conveyor belt 2 for transportation to the bottom of the gantry 3, then the optical sensor 5 works to detect defects, foreign matter and size on the surface of the product using optical principles, then present the inspection results through the inspection display screen 4. The existing optical sensor 5 is still in the air after use, which causes water and dust in the air to corrode the optical sensor 5, making the optical sensor 5 easy to be damaged, so it is necessary to improve this. First, the protection pole 9 drives the protection shell 10 to move, so that the position of the protection shell 10 is lower than the height of the optical sensor 5, then the protection motor 8 drives the protection shell 10 to rotate, so that the protection shell 10 rotates to the bottom of the optical sensor 5, then the protection pole 9 drives the protection shell 10 to move to the outside of the optical sensor 5 to protect the optical sensor 5, and at the same time the electric slide rail 11 works The dust removal surface block 12 is driven to move, and the movement of the dust removal surface block 12 is used to clean the dust adsorbed on the optical sensor 5, thereby facilitating the protection of the optical sensor 5 to avoid the damage caused by pollution of the optical sensor 5. The weighing platform 6 weighs the product and displays the data, but the data on the weighing platform 6 cannot be transmitted to the inspection display screen 4 to achieve the function of real-time monitoring, and the staff who are not next to the weighing platform 6 cannot know the quality of the product, so it is necessary to improve this. First, the adsorption magnet 19 is moved to the locking groove 17 and fits with the electromagnet 18. The electromagnet 18 is energized to adsorb the adsorption magnet 19, and the bracket plate 20 is installed on the outside of the monitoring camera 16. Then the monitoring camera 16 works to shoot the data, and the magnifying glass 21 can magnify the data, which is more convenient for monitoring the data, so that the staff at different corners can view the data on the weighing platform 6, thereby improving the accuracy of product inspection.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A novel product inspection machine for rapid inspection, comprising: a product inspection support (1), a product inspection conveyor belt (2) being installed on the inner wall of the product inspection support (1), a gantry (3) being installed on the top of the product inspection support (1), and an optical sensor (5) being installed on the inner wall of the gantry (3), characterized in that: The inner wall of the gantry (3) is provided with a protection mechanism, and the protection mechanism is used to protect the optical sensor (5) when it stops working; The protection mechanism comprises a protection platform (7), the protection platform (7) being arranged on the inner wall of the gantry (3), the outer wall of the protection platform (7) being installed with a protection motor (8), the output end of the protection motor (8) being installed with a protection pole (9), the output end of the protection pole (9) being installed with a protection shell (10), the inner wall of the protection shell (10) being inlaid with an electric slide rail (11), and the output end of the electric slide rail (11) being installed with a dust removal surface block (12).

2. According to claim 1, a new type of rapid inspection machine is characterized by: A quality inspection display screen (4) is installed on the top of the gantry (3), and a weighing platform (6) is installed on the outer wall of the quality inspection bracket (1).

3. According to claim 2, a new type of rapid inspection machine is characterized by: A monitoring mechanism is provided on the top of the weighing platform (6), and the monitoring mechanism is used to perform real-time photography and monitoring of data on the weighing platform (6).

4. According to claim 3, the novel rapid inspection machine is characterized by: The monitoring mechanism comprises a heightening column (13), wherein the heightening column (13) is arranged on the outer wall of the weighing platform (6), and a monitoring area plate (14) is installed on the outer wall of the heightening column (13).

5. According to claim 4, a new type of rapid inspection machine is characterized by: A monitoring slot (15) is provided at the bottom of the monitoring area plate (14), and a monitoring camera (16) is installed on the inner wall of the monitoring slot (15).

6. According to claim 4, a new type of rapid inspection machine is characterized by: A locking groove (17) is provided at the bottom of the monitoring area plate (14), and an electromagnet (18) is installed on the inner wall of the locking groove (17).

7. According to claim 4, a new type of rapid inspection machine is characterized by: A support plate (20) is mounted on the outer wall of the monitoring area plate (14), an adsorption magnet (19) is mounted on the outer wall of the support plate (20), and a magnifying glass (21) is mounted on the inner wall of the support plate (20).

Citation Information

Patent Citations

  • Foreign matter detection mechanism for finished food products

    CN219475571U