Overhead insulated wire

By designing a multi-layer protective structure and heat dissipation layer in the wire, the problem that the wire is affected by heat accumulation is solved, and the high strength, good heat dissipation and wear resistance of the wire is achieved, and the service life is extended.

CN222440235UActive Publication Date: 2025-02-07XINJIANG JINCHENG CABLE MFG CO LTD

Patent Information

Application Number
CN202421064396.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-02-07
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

During use, existing steel-core aluminum conductors will affect the normal use and service life of the conductor due to heat accumulation.

Method used

An overhead insulated wire is designed, including a wire core, a wrap belt, a shielding ring and a protective layer. The protective layer consists of a protective outer sheath, a polyurethane layer, a carbon fiber layer, a heat dissipation layer and a protective endothelium. Through the tight fit of these layers and material selection, high strength, good heat dissipation and wear resistance of the wire are achieved.

Benefits of technology

By setting up a protective layer and a heat dissipation layer, the wire can effectively dissipate heat, extend its service life, and improve the wear resistance and high temperature resistance of the wire.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222440235U_ABST
    Figure CN222440235U_ABST
Patent Text Reader

Abstract

The utility model discloses an overhead insulated wire, which comprises a wire core, a wrapping tape, a shielding ring and a protective layer, and through the arrangement of the protective layer and the inner and outer double-layer arrangement of a protective outer skin and a protective inner skin, the rubber has the characteristics of double wear resistance, stretching resistance, tearing resistance, ultraviolet resistance and cold resistance. The high strength and rigidity are increased through the polyurethane layer and the carbon fiber layer, the heat dissipation layer plays a good heat dissipation protection role in the interior, the heat dissipation layer is arranged, the heat dissipation upper film and the heat dissipation bottom film have the heat conductivity and super flexibility, and polyester fibers and mica tapes are arranged in a light and thin mode, so that the heat dissipation effect is good, and the heat dissipation effect is good. Therefore, heat in the wire can easily pass through the heat dissipation upper film, the polyester fiber, the mica tape and the heat dissipation bottom film to be dissipated, and the polyester fiber and the mica tape have good air permeability and toughness for the wire in the wire.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of wires, in particular to an overhead insulated wire. Background Art

[0002] At present, with the rapid development of the national economy, the amount and scope of use of power cables, as the aorta of the national economy, are increasing. Power cables are cables used to transmit and distribute electrical energy. They are often used in urban underground power grids, lead-out lines of power stations, internal power supply of industrial and mining enterprises, and underwater transmission lines across rivers and seas. With the rapid development of new cities, the use environment of cables has gradually changed, from the most primitive open-air cables to underground cables and other multi-purpose cables. The use environment of cables is becoming more and more harsh, and ordinary cables can no longer meet the high standards.

[0003] For example, the application number CN201810666422.0 discloses "High Temperature Resistant Cable", which is provided with a high temperature resistant layer, an insulating layer and a protective layer. The high temperature resistant layer is preferably made of mica tape, the insulating layer is preferably made of silicone rubber material, and the protective layer is preferably made of polycarbonate material. The mica tape has high temperature resistance, the silicone rubber has high insulation performance, and the polycarbonate has flame retardancy, oxidation resistance and wear resistance. The multi-layer structure increases the high temperature resistance and flame retardancy of the cable.

[0004] However, in the existing steel core aluminum conductor, after all the aluminum single wires are twisted, the outer surface of the outer aluminum wire layer forms a spiral shape. The conductor will generate a certain amount of heat when in use. When the heat is too high, it will affect the normal use of the conductor and further shorten the service life of the conductor. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides an overhead insulated conductor to solve the above-mentioned problems.

[0007] (II) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: an overhead insulated conductor, comprising a wire core, a wrapping tape, a shielding ring and a protective layer, the outer side of the wire core is covered with a wrapping tape, the outer side of the wrapping tape is covered with a shielding ring, the protective layer covers the outer surface of the shielding ring, the protective layer comprises a protective outer skin, a polyurethane layer, a carbon fiber layer, a heat dissipation layer and a protective inner skin, the protective outer skin covers the outer surface of the polyurethane layer, the polyurethane layer covers the outer surface of the carbon fiber layer, the carbon fiber layer covers the outer surface of the heat dissipation layer, the heat dissipation layer covers the outer surface of the protective inner skin, and the protective inner skin covers the outer surface of the shielding ring.

[0009] Preferably, the heat dissipation layer includes a heat dissipation upper film, polyester fiber, mica tape and a heat dissipation bottom film, the heat dissipation upper film covers the outer surface of the polyester fiber, the polyester fiber covers the outer surface of the mica tape, the mica tape covers the outer surface of the heat dissipation bottom film, the carbon fiber layer covers the outer surface of the heat dissipation upper film, and the heat dissipation bottom film covers the outer surface of the protective inner skin.

[0010] Preferably, the protective outer skin fits tightly to the outside of the polyurethane layer, the polyurethane layer fits tightly to the outside of the carbon fiber layer, the carbon fiber layer fits tightly to the outside of the heat dissipation layer, and the heat dissipation layer fits tightly to the outside of the protective inner skin, thereby achieving a tightly fitting closing effect.

[0011] Preferably, the radii of the protective outer skin, the polyurethane layer, the carbon fiber layer and the protective inner skin are equal.

[0012] Preferably, the materials of the protective outer skin and the protective inner skin are both made of rubber, which has good wear resistance, tensile resistance and tear resistance, and also has UV resistance and cold resistance.

[0013] Preferably, the heat dissipation upper film, polyester fiber, mica tape and heat dissipation bottom film have good airtightness.

[0014] Preferably, the radii formed by the heat dissipation upper film and the heat dissipation bottom film are the same.

[0015] (III) Beneficial effects

[0016] The utility model provides an overhead insulated conductor, which has the following beneficial effects: by setting a protective layer, by setting the inner and outer double layers of the protective outer skin and the protective inner skin, the rubber has the characteristics of double wear resistance, tensile resistance, tear resistance, UV resistance and cold resistance, by increasing the strength and rigidity through the polyurethane layer and the carbon fiber layer, and by the heat dissipation layer, it has a good heat dissipation protection effect on the inside.

[0017] The utility model provides an overhead insulated conductor. It has the following beneficial effects: by setting a heat dissipation layer, by the thermal conductivity and super flexibility of the heat dissipation upper film and the heat dissipation bottom film, and by the light and thin setting of the polyester fiber and the mica tape, the heat inside the conductor can be easily dissipated through the heat dissipation upper film, the polyester fiber, the mica tape, and the heat dissipation bottom film, and the polyester fiber and the mica tape have good air permeability and toughness for the internal conductor. Elastic recovery ability and high temperature resistance and combustion resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a schematic diagram of the planar structure of the utility model;

[0020] Figure 3 This is a schematic diagram of the planar structure of the protective layer of the utility model;

[0021] Figure 4 This is a schematic diagram of the planed surface structure of the protective layer of the utility model;

[0022] Figure 5 It is a schematic diagram of the planed surface structure of the heat dissipation layer of the utility model.

[0023] In the figure: wire core-1, wrapping tape-2, shielding ring-3, protective layer-4, protective outer skin-41, polyurethane layer-42, carbon fiber layer-43, heat dissipation layer-44, protective inner skin-45, heat dissipation upper film-441, polyester fiber-442, mica tape-443, heat dissipation bottom film-444. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1 and 2 The utility model provides a technical solution for an overhead insulated conductor: an overhead insulated conductor, comprising a wire core 1, a wrapping tape 2, a shielding ring 3 and a protective layer 4, the outer side of the wire core 1 is covered with the wrapping tape 2, the outer side of the wrapping tape 2 is covered with the shielding ring 3, and the protective layer 4 covers the outer surface of the shielding ring 3.

[0026] See also Figure 3 and 4The utility model provides an overhead insulated conductor technical solution: an overhead insulated conductor, the protective layer 4 includes a protective outer skin 41, a polyurethane layer 42, a carbon fiber layer 43, a heat dissipation layer 44 and a protective inner skin 45, the protective outer skin 41 covers the outer surface of the polyurethane layer 42, the polyurethane layer 42 covers the outer surface of the carbon fiber layer 43, the carbon fiber layer 43 covers the outer surface of the heat dissipation layer 44, the heat dissipation layer 44 covers the outer surface of the protective inner skin 45, the protective inner skin 45 covers the outer surface of the shielding ring 3, and the protective outer skin 41 is tightly attached to the outer surface of the shielding ring 3. On the outside of the polyurethane layer 42, the polyurethane layer 42 is tightly attached to the outside of the carbon fiber layer 43, the carbon fiber layer 43 is tightly attached to the outside of the heat dissipation layer 44, and the heat dissipation layer 44 is tightly attached to the outside of the protective inner skin 45, thereby achieving a tightly fitting closed effect. The radii between the protective outer skin 41, the polyurethane layer 42, the carbon fiber layer 43 and the protective inner skin 45 are equal. The materials of the protective outer skin 41 and the protective inner skin 45 are both made of rubber, which has good wear resistance, tensile resistance and tear resistance, and also has UV resistance and cold resistance.

[0027] See also Figure 5 The utility model provides an overhead insulated conductor technical solution: an overhead insulated conductor, the heat dissipation layer 44 includes a heat dissipation upper film 441, polyester fiber 442, mica tape 443 and a heat dissipation bottom film 444, the heat dissipation upper film 441 covers the outer surface of the polyester fiber 442, the polyester fiber 442 covers the outer surface of the mica tape 443, the mica tape 443 covers the outer surface of the heat dissipation bottom film 444, the carbon fiber layer 43 covers the outer surface of the heat dissipation upper film 441, the heat dissipation bottom film 444 covers the outer surface of the protective inner skin 45, the heat dissipation upper film 441, the polyester fiber 442, the mica tape 443 and the heat dissipation bottom film 444 have good airtightness, and the radius formed by the heat dissipation upper film 441 and the heat dissipation bottom film 444 is the same.

[0028] When in use, the protective outer skin 41 and the protective inner skin 45 are double-layered, so that the rubber has the characteristics of double wear resistance, tensile resistance, tear resistance, UV resistance and cold resistance, and the polyurethane layer 42 and the carbon fiber layer 43 increase the strength and rigidity, and the heat conductivity and super flexibility of the heat dissipation upper film 441 and the heat dissipation bottom film 444, and the thin and light setting of the polyester fiber 442 and the mica tape 443, so that the heat inside the wire can be easily dissipated through the heat dissipation upper film 441, the polyester fiber 442, the mica tape 443, and the heat dissipation bottom film 444, and the polyester fiber 442 and the mica tape 443 have good air permeability and toughness for the internal wire. Elastic recovery ability and high temperature resistance and combustion resistance, so as to play a good air permeability and heat dissipation effect on the wire core 1, the wrapping tape 2 and the shielding ring 3 inside the protective layer 4, and also ensure the stability of the wire core 1, the wrapping tape 2 and the shielding ring 3 in terms of corrosion resistance, pressure resistance, heat resistance and super flexibility.

[0029] The control method of the present invention is to control by manually starting and closing the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field, and the present invention is mainly used to protect mechanical devices, so the present invention will not explain the control method and wiring arrangement in detail.

[0030] The control method of the present invention is automatic control through a controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power is also common knowledge in this field. The present invention is mainly used to protect mechanical devices, so the present invention will no longer explain the control method and circuit connection in detail.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An overhead insulated conductor, comprising a wire core (1), a wrapping tape (2) and a shielding ring (3), wherein the outer side of the wire core (1) is covered with the wrapping tape (2), and the outer side of the wrapping tape (2) is covered with the shielding ring (3); Features: The invention also comprises a protective layer (4), wherein the protective layer (4) covers the outer surface of the shielding ring (3), and the protective layer (4) comprises a protective outer skin (41), a polyurethane layer (42), a carbon fiber layer (43), a heat dissipation layer (44), and a protective inner skin (45). The protective outer skin (41) covers the outer surface of the polyurethane layer (42), the polyurethane layer (42) covers the outer surface of the carbon fiber layer (43), the carbon fiber layer (43) covers the outer surface of the heat dissipation layer (44), the heat dissipation layer (44) covers the outer surface of the protective inner skin (45), and the protective inner skin (45) covers the outer surface of the shielding ring (3).

2. An overhead insulated conductor according to claim 1, characterized in that: The heat dissipation layer (44) comprises a heat dissipation upper film (441), polyester fiber (442), a mica tape (443) and a heat dissipation bottom film (444); the heat dissipation upper film (441) covers the outer surface of the polyester fiber (442); the polyester fiber (442) covers the outer surface of the mica tape (443); the mica tape (443) covers the outer surface of the heat dissipation bottom film (444); the carbon fiber layer (43) covers the outer surface of the heat dissipation upper film (441); and the heat dissipation bottom film (444) covers the outer surface of the protective inner skin (45).

3. An overhead insulated conductor according to claim 1, characterized in that: The protective outer skin (41) is tightly attached to the outer side of the polyurethane layer (42), the polyurethane layer (42) is tightly attached to the outer side of the carbon fiber layer (43), the carbon fiber layer (43) is tightly attached to the outer side of the heat dissipation layer (44), and the heat dissipation layer (44) is tightly attached to the outer side of the protective inner skin (45).

4. An overhead insulated conductor according to claim 1, characterized in that: The radii of the protective outer skin (41), the polyurethane layer (42), the carbon fiber layer (43) and the protective inner skin (45) are equal.

5. The overhead insulated conductor according to claim 1, characterized in that: The materials of the protective outer skin (41) and the protective inner skin (45) are both made of rubber.

6. An overhead insulated conductor according to claim 2, characterized in that: The heat dissipation upper film (441), the polyester fiber (442), the mica tape (443) and the heat dissipation bottom film (444) have good airtightness.

7. An overhead insulated conductor according to claim 2, characterized in that: The radii formed by the heat dissipation upper film (441) and the heat dissipation bottom film (444) are the same.

Citation Information

Patent Citations

  • High-temperature-resistant cable

    CN110648797A

Cited By

  • Energy-saving and loss-reducing high-conductivity overhead insulated conductor

    CN122658755A