T-core hot-pressing double-shaft core filling machine

Abstract

The utility model discloses a T-core hot-pressing double-shaft core filling machine, and belongs to the technical field of T-core hot-pressing core filling machines, the T-core hot-pressing double-shaft core filling machine comprises a rack, a working platform is fixedly connected in the rack, the T-core hot-pressing double-shaft core filling machine further comprises a pair of feeding assemblies and a carrier shifting mechanism, the hot-pressing assemblies and the carrier shifting mechanism are both installed on the working platform, and the working platform is fixedly connected with the working platform. The T-core hot-pressing double-shaft core filling machine comprises two feeding assemblies and a carrier shifting mechanism, each feeding assembly comprises a vibration disc sorting mechanism and a rotary disc conveying and implanting mechanism, the vibration disc sorting mechanisms are used for sorting and arranging T-core inductors, the carrier shifting mechanism comprises a pair of T-core inductor implanting carriers, and implanting grooves are formed in the tops of the T-core inductor implanting carriers. Compared with the prior art, multiple feeding and core filling operations can be carried out at the same time within the normal load range of the carrier shifting mechanism, the feeding efficiency of the T-core hot-pressing core filling machine and the utilization rate of the carrier shifting mechanism are improved, the filling precision is high, and the problems that in the prior art, multiple feeding and core filling operations are not convenient to carry out at the same time, and the production efficiency is low are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of T-core hot pressing core filling machines, in particular to a T-core hot pressing double-axis core filling machine. Background Art

[0002] T-Core inductor is a manufacturing process used for ultra-thin and small-size one-piece molded inductors. With the rapid development of the information society, electronic products have been developing in the direction of "miniaturization, integration, multi-function, and high power". Traditional one-piece molded inductors can no longer meet the needs of downstream consumer electronics, automotive electronics, communication electronics and other industries, and the demand for ultra-thin and small-size one-piece molded inductors with smaller size, lower cost and excellent performance is gradually increasing.

[0003] The advantage of the T-Core process in making ultra-thin, small-size, one-piece molded inductors is that the magnetic core can be hot-pressed first and then the coil can be wound, which not only shortens the production process and saves costs, but also has better performance. It uses ultra-high magnetic permeability magnetic powder with a self-formulated formula, deeply integrates magnetic powder optimization with wire design, and achieves thin design while providing high-performance products as much as possible. However, most of the T-core hot-pressing and core-filling machines in the existing technology are single-axis, which is not convenient for performing multiple loading and core-filling operations at the same time. In addition, the T-core hot-pressing and core-filling machines are equipped with a carrier shifting mechanism for the purpose of automatically transferring the T-core inductor. The single-axis T-core hot-pressing and core-filling machines cannot maximize the utilization rate of the carrier shifting mechanism, which is easy to cause energy waste and increase production costs. Utility Model Content

[0004] The utility model aims to provide a T-core hot pressing double-axis core filling machine, which can perform feeding operations on multiple hot pressing components while ensuring the filling accuracy, improve the utilization rate, save occupied space and production costs.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A T-core hot-pressing dual-axis core filling machine is provided, comprising a frame, a working platform fixedly connected inside the frame, a pair of feeding components and a carrier shifting mechanism, the hot-pressing component and the carrier shifting mechanism are both installed on the operating platform, the feeding component comprises a vibration disk sorting mechanism and a turntable conveying and implanting mechanism, the vibration disk sorting mechanism is used for sorting and arranging T-core inductors, the carrier shifting mechanism comprises a pair of T-core inductor implanting carriers, the top of the T-core inductor implanting carrier is provided with an implanting groove, and the turntable conveying and implanting mechanism is used for conveying the sorted and arranged T-core inductors to the top of the T-core inductor implanting carrier and implanting the T-core inductors into the implanting groove.

[0007] Furthermore, the carrier shifting mechanism also includes a conveyor belt and a pair of robotic arms, which are used to grab the T-core inductor implant carrier and move it to the top of the conveyor belt.

[0008] Furthermore, the two loading assemblies are symmetrically distributed on both sides of the top of the operating platform and close to each other.

[0009] Furthermore, the loading assembly also includes an XY mobile platform and an implant fine-tuning mechanism. The XY mobile platform is arranged on one side of the turntable conveying implant mechanism and is fixedly connected to the top of the working platform. The implant fine-tuning mechanism can be horizontally slidably installed on the XY mobile platform. The implant fine-tuning mechanism is used to adjust the position of the T-core inductor implant carrier.

[0010] Furthermore, the feeding assembly also includes a positioning mechanism and a laser detection mechanism, both of which are installed on the working platform. The positioning mechanism is used to confirm the position of the core filling fixture, and the laser detection mechanism is used to monitor the position of the turntable conveying implantation mechanism.

[0011] Furthermore, the feeding assembly also includes a vacuum breaking mechanism, which is installed on the working platform and located above the turntable conveying and implanting mechanism. The vacuum breaking mechanism is used to grab the incoming material and deliver it to the corresponding fixture.

[0012] The beneficial effects of the utility model: the utility model provides two loading components and a carrier shifting mechanism. When loading and filling the core, the two loading components work simultaneously. Multiple loading and filling operations can be performed simultaneously within the normal load range of the carrier shifting mechanism, thereby improving the loading efficiency of the T-core hot pressing core filling machine. The carrier shifting mechanism transfers the T-core inductor implant carrier to the top of the conveyor belt through multiple mechanical arms, and simultaneously transports multiple T-core inductor implant carriers to the hot pressing station through the conveyor belt, thereby improving the utilization rate and saving energy. The two loading components are located close to each other in the same frame, thereby further improving the working efficiency of the carrier shifting mechanism and saving space. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following briefly introduces the drawings required for use in the embodiments of the present utility model. Obviously, the drawings described below are only some embodiments of the present utility model, and for ordinary technicians in this field, other drawings can also be obtained based on these drawings without creative work.

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2The schematic diagram of the structure of the loading assembly and carrier shifting mechanism of the utility model is shown in FIG. Figure 1 ;

[0016] Figure 3 The schematic diagram of the structure of the loading assembly and carrier shifting mechanism of the utility model is shown in FIG. Figure 2 ;

[0017] Figure 4 It is a schematic diagram of the structure of the T-core inductor implant carrier of the present utility model.

[0018] In the figure:

[0019] 1. Frame; 10. Working platform;

[0020] 2. Feeding assembly; 20. Vibrating disc sorting mechanism; 21. Turntable conveying and implanting mechanism; 22. XY moving platform; 23. Implantation fine-tuning mechanism; 24. Positioning mechanism; 25. Laser detection mechanism; 26. Vacuum breaking mechanism;

[0021] 3. Carrier shifting mechanism; 30. T-core inductor implantation carrier; 300. Implantation slot; 31. Conveyor belt; 32. Robotic arm. DETAILED DESCRIPTION

[0022] The technical solution of the utility model is further explained below with reference to the accompanying drawings and through specific implementation methods.

[0023] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on this patent; in order to better illustrate the embodiments of the utility model, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0024] Reference Figures 1 to 4A T-core hot pressing dual-axis core filling machine shown includes a frame 1, a working platform 10 is fixedly connected to the frame 1, and the working platform 10 is used to fix and support the feeding component 2 and the carrier shifting mechanism 3. It is characterized in that it also includes a pair of feeding components 2 and a carrier shifting mechanism 3, and the hot pressing component and the carrier shifting mechanism 3 are both installed on the operating platform. The feeding component 2 includes a vibration disk sorting mechanism 20 and a turntable conveying and implanting mechanism 21. The accuracy of the filler can be guaranteed by the vibration disk sorting mechanism 20. The vibration disk sorting mechanism 20 is used to sort and arrange the T-core inductors, and the carrier shifting mechanism 3 includes a pair of T-core inductor implanting carriers 30, and the T-core inductor implanting carrier 30 is used to carry the T-core inductor to move. An implantation groove 300 is opened on the top of the T-core inductor implanting carrier 30, and the turntable conveying and implanting mechanism 21 is used to transport the sorted and arranged T-core inductors to the top of the T-core inductor implanting carrier 30 and implant the T-core inductor into the implantation groove 300. The two feeding assemblies 2 work simultaneously, and multiple feeding and core filling operations can be performed simultaneously within the normal load range of the carrier shifting mechanism 3, thereby improving the feeding efficiency of the T-core hot pressing core filling machine and achieving higher filling accuracy.

[0025] The carrier shifting mechanism 3 also includes a conveyor belt 31 and a pair of mechanical arms 32. The mechanical arms 32 are used to grab the T-core inductor implant carrier 30 and move it to the top of the conveyor belt 31. One end of the conveyor belt 31 extends to the outside of the frame 1, so that multiple mechanical arms 32 work to transfer the T-core inductor implant carrier 30 to the top of the conveyor belt 31. Through the conveyor belt 31, multiple T-core inductor implant carriers 30 can be transported to the hot pressing station at the same time, which improves the utilization rate and saves energy.

[0026] The two loading assemblies 2 are symmetrically distributed on both sides of the top of the operating platform and close to each other. The two loading assemblies 2 are located in the same frame 1 and close to each other, which improves the working efficiency of the carrier shifting mechanism 3 and saves space.

[0027] The loading assembly 2 also includes an XY moving platform 22 and an implant fine-tuning mechanism 23. The XY moving platform 22 is arranged on one side of the turntable conveying implanting mechanism 21 and is fixedly connected to the top of the working platform 10. The implant fine-tuning mechanism 23 can be installed on the XY moving platform 22 in a horizontally slidable manner. The implant fine-tuning mechanism 23 is used to adjust the position of the T-core inductor implant carrier 30. The implant fine-tuning mechanism 23 can be moved along the XY moving platform 22 to further adjust the position of the T-core inductor implant carrier 30 so that it is aligned with the processing column on the turntable conveying implanting mechanism 21.

[0028] The feeding assembly 2 also includes a positioning mechanism 24 and a laser detection mechanism 25, both of which are installed on the working platform 10. The positioning mechanism 24 is used to confirm the position of the core filling fixture, and the laser detection mechanism 25 is used to monitor the position of the turntable conveying implantation mechanism 21. The accuracy of feeding and blanking can be guaranteed.

[0029] The feeding assembly 2 further includes a vacuum breaking mechanism 26, which is installed on the working platform 10 to facilitate its operation. The vacuum breaking mechanism 26 is located above the turntable conveying and implanting mechanism 21, and is used to grab the incoming material and deliver it to the corresponding fixture.

[0030] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.

Claims

1. A T-core hot pressing biaxial core filling machine, comprising a frame (1), a working platform (10) fixedly connected to the frame (1), characterized in that: The invention also comprises a pair of loading components (2) and a carrier shifting mechanism (3), wherein the hot pressing component and the carrier shifting mechanism (3) are both installed on an operating platform, the loading component (2) comprises a vibration disk sorting mechanism (20) and a turntable conveying and implanting mechanism (21), the vibration disk sorting mechanism (20) is used for sorting and arranging T-core inductors, the carrier shifting mechanism (3) comprises a pair of T-core inductor implanting carriers (30), the top of the T-core inductor implanting carrier (30) is provided with an implanting groove (300), and the turntable conveying and implanting mechanism (21) is used for transporting the sorted and arranged T-core inductors to the top of the T-core inductor implanting carrier (30) and implanting the T-core inductors into the implanting groove (300).

2. A T-core hot pressing biaxial core filling machine according to claim 1, characterized in that: The carrier shifting mechanism (3) also includes a conveyor belt (31) and a pair of mechanical arms (32), wherein the mechanical arms (32) are used to grab the T-core inductor implant carrier (30) and move it to the top of the conveyor belt (31).

3. A T-core hot pressing biaxial core filling machine according to claim 1, characterized in that: The two loading components (2) are symmetrically distributed on both sides of the top of the operating platform and are close to each other.

4. A T-core hot pressing biaxial core filling machine according to claim 1, characterized in that: The loading assembly (2) also includes an XY moving platform (22) and an implant fine-tuning mechanism (23). The XY moving platform (22) is arranged on one side of the turntable conveying implant mechanism (21) and is fixedly connected to the top of the working platform (10). The implant fine-tuning mechanism (23) can be installed on the XY moving platform (22) in a horizontally slidable manner. The implant fine-tuning mechanism (23) is used to adjust the position of the T-core inductor implant carrier (30).

5. A T-core hot pressing biaxial core filling machine according to claim 4, characterized in that: The feeding assembly (2) also includes a positioning mechanism (24) and a laser detection mechanism (25), both of which are installed on the working platform (10), the positioning mechanism (24) is used to confirm the position of the core filling fixture, and the laser detection mechanism (25) is used to monitor the position of the turntable conveying implantation mechanism (21).

6. A T-core hot pressing biaxial core filling machine according to claim 5, characterized in that: The feeding assembly (2) further comprises a vacuum breaking mechanism (26), which is mounted on the working platform (10) and is located above the turntable conveying and implanting mechanism (21). The vacuum breaking mechanism (26) is used to grab incoming materials and deliver them to a corresponding fixture.

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