Rapid flower basket replacing mechanism of sheet inserting machine

By designing a robotic arm that uses a combination of crossbeam, drive motor and gear, and combining a cylinder and jaw, the fast flower basket change mechanism of the insertion machine with a cylinder and jaw, the problem of idle silicon wafer telescopic transmission device in the traditional insertion mechanism is solved, and efficient Silicon wafers are replaced with flower baskets and conveying.

CN222440556UActive Publication Date: 2025-02-07TIANJIN CHUANGYUDA PHOTOVOLTAIC TECH CO LTD
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Patent Information

Application Number
CN202420324997.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-22
Publication Date
2025-02-07
Estimated Expiration
2034-02-22

AI Technical Summary

Technical Problem

The traditional automated flower basket insertion mechanism has caused the silicon wafer telescopic transmission device to be idle for some time due to the working method of the lifting device, resulting in the inability to maximize production capacity and reduce the efficiency of the insertion.

Method used

A fast flower basket change mechanism of the chip insert machine is designed, and the cross beam is moved by a mechanical arm combining a beam, a second driving motor, a second gear and a second rack. The combined robotic arm realizes longitudinal movement, and uses the cylinder and jaw for stable clamping and rapid delivery of silicon wafers.

Benefits of technology

Through the dual-operated robotic arm and cylinder clamping system, efficient flower changing and conveying of silicon wafers is achieved, and the efficiency and stability of the chip insertion machine are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rapid flower basket replacing mechanism of a sheet inserting machine, which comprises a support frame, two cross beams are arranged on the support frame, the cross beams are fixedly connected with sliding rails, the sliding rails are connected with sliding blocks in a sliding manner, the outer ends of the sliding blocks are fixedly connected with a fixing plate, the other end of the fixing plate is provided with a mechanical arm, and the mechanical arm is provided with a clamping groove. A second fixing part is fixedly connected to one end of the outer side of the fixing plate, the cross beam, a second driving motor, a second gear and a second rack are arranged to achieve cross beam movement of the mechanical arm, and a first driving motor, a first gear and a first rack are arranged to achieve longitudinal movement of the mechanical arm. Meanwhile, the device is provided with two sets of clamping mechanical arms, and compared with the prior art that intermittent waiting is needed in the clamping process, the device has the dual-operation function and does not interfere with each other, and therefore the high efficiency of the flower basket replacing mechanism can be improved.
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Description

Technical Field

[0001] The utility model relates to the field of solar cell production, in particular to a quick basket-changing mechanism for a chip inserting machine. Background Art

[0002] The traditional automatic flower basket replacement and inserting mechanism usually adopts a silicon wafer telescopic transmission device corresponding to a flower basket lifting device. When the empty flower basket reaches the lifting device through the inlet flower basket transmission belt, the lifting device drives the flower basket to the first piece position, and the silicon wafer telescopic transmission device inserts the flower basket to start working; after the flower basket is full of silicon wafers, the silicon wafer telescopic transmission device retracts, and the lifting device drives the flower basket to the outlet flower basket position, and the flower basket full of silicon wafers is transmitted out; then the lifting device reaches the inlet flower basket position again, and the empty flower basket enters, and this cycle repeats. In this working mode, because the lifting device needs to reach the inlet flower basket position, the first piece position of the flower basket, and the outlet flower basket position, and needs to wait for the flower basket to enter and transmit out, during these actions, the silicon wafer telescopic transmission device is in an idle state, resulting in the insertion mechanism being unable to maximize production capacity and reducing the insertion efficiency. Utility Model Content

[0003] The utility model aims to provide a quick basket changing mechanism for a sheet inserting machine, which solves the problems in the prior art.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a quick basket changing mechanism of a sheet inserting machine, comprising a support frame, two crossbeams are arranged on the support frame, a slide rail is fixedly connected to the crossbeam, a slider is slidably connected to the slide rail, a fixed plate is fixedly connected to the outer end of the slider, and a mechanical arm is arranged at the other end of the fixed plate;

[0005] A second fixing member is fixedly connected to one outer end of the fixing plate, and a second driving motor is fixedly connected to the second fixing member.

[0006] As a further description of the above technical solution: the output end of the second driving motor is fixedly connected to the second gear, the crossbeam is provided with a second rack, and the second gear is meshed with the second rack.

[0007] As a further description of the above technical solution: a first fixing member is fixedly connected to the other end of the outer side of the fixing plate, and a first driving motor is arranged at a lower end of the first fixing member.

[0008] As a further description of the above technical solution: a rotating member is arranged inside the first fixing member, and one end of the rotating member is fixedly connected to the first gear.

[0009] As a further description of the above technical solution: a linkage member is provided at the connection between the output end of the first driving motor and the rotating member, one end of the mechanical arm is fixedly connected to a first rack, and the first gear is meshed with the first tooth.

[0010] As a further description of the above technical solution: the lower end of the mechanical arm is fixedly connected to a connecting plate, and the two ends below the connecting plate are fixedly connected to cylinders.

[0011] As a further description of the above technical solution: the extending end of the cylinder is fixedly connected with a clamping claw.

[0012] The utility model has the following beneficial effects:

[0013] 1. Compared with the prior art, the quick basket-changing mechanism of the wafer inserter can realize the movement of the beam of its mechanical arm by setting the beam, the second drive motor, the second gear and the second rack, and can realize the longitudinal movement of its mechanical arm by setting the first drive motor, the first gear and the first rack, so as to cooperate with the bottom clamping claw to clamp the silicon wafer. At the same time, the device is provided with two sets of clamping mechanical arms. Compared with the prior art that requires intermittent waiting during the clamping process, the device has dual operation without interfering with each other, thereby improving the efficiency of its basket-changing mechanism;

[0014] 2. Compared with the prior art, the quick basket changing mechanism of the wafer inserting machine can stably clamp the silicon wafer by setting a cylinder and a clamping claw, thereby ensuring its stability during operation.

[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0017] Figure 1 This is a schematic diagram of the overall structure of a quick basket changing mechanism of a sheet inserting machine of the utility model;

[0018] Figure 2 for Figure 1 The structural diagram of A in the figure;

[0019] Figure 3 for Figure 1 Schematic diagram of the structure of B.

[0020] Legend:

[0021] 1. Robotic arm; 2. Crossbeam; 3. Support frame; 4. Slider; 5. Gripper; 6. Connecting plate; 7. First drive motor; 8. Linkage member; 9. First fixing member; 10. Rotating member; 11. First gear; 12. First rack; 13. Fixing plate; 14. Second gear; 15. Second rack; 16. Second drive motor; 17. Second fixing member; 18. Cylinder; 19. Slide rail. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0023] Reference Figure 1-3 The utility model provides an embodiment of a quick basket changing mechanism for a sheet inserting machine, comprising a support frame 3, two beams 2 are arranged on the support frame 3, a slide rail 19 is fixedly connected to the beam 2, a slider 4 is slidably connected to the slide rail 19, a fixed plate 13 is fixedly connected to the outer end of the slider 4, and a mechanical arm 1 is arranged at the other end of the fixed plate 13. By arranging the slide rail 19 and the slider 4, it is possible to ensure that the mechanical arm 1 can slide stably on the beam 2, thereby improving the overall stability;

[0024] A second fixing member 17 is fixedly connected to one end of the outer side of the fixing plate 13, and a second driving motor 16 is fixedly connected to the second fixing member 17. The second driving motor 16 can be fixed by the second fixing member 17;

[0025] The output end of the second driving motor 16 is fixedly connected to the second gear 14, and the second rack 15 is provided on the crossbeam 2. The second gear 14 and the second rack 15 are meshed with each other. By starting the second driving motor 16, the second gear 14 can be rotated, and under the action of meshing with the second rack 15, the fixed plate 13 can drive the mechanical arm 1 to move on the crossbeam 2;

[0026] The other end of the outer side of the fixing plate 13 is fixedly connected with a first fixing member 9, a first driving motor 7 is provided at a lower end of the first fixing member 9, a rotating member 10 is provided inside the first fixing member 9, one end of the rotating member 10 is fixedly connected with a first gear 11, a linkage member 8 is provided at the connection between the output end of the first driving motor 7 and the rotating member 10, one end of the mechanical arm 1 is fixedly connected with a first rack 12, the first gear 11 is meshed with the first tooth, the linkage member 8 in the present device is a bevel gear structure, by starting the first driving motor 7, the bevel gear can be driven to rotate, thereby driving the rotating member 10 and the first gear 11 to rotate, under the action of meshing, the first rack 12 can drive the mechanical arm 1 to move downward, so that the clamping jaw 5 contacts the silicon wafer on the production equipment, and at the same time, the mechanical arm 1 is slidably connected to the first fixing member 9, and the mechanical arm 1 can be restricted by the first fixing member 9 to ensure its stability during height adjustment;

[0027] The lower end of the robot arm 1 is fixedly connected to a connecting plate 6, and the two ends below the connecting plate 6 are fixedly connected to a cylinder 18. The extended end of the cylinder 18 is fixedly connected to a clamp 5. Starting the cylinder 18 can drive the clamp 5 to move relative to it, and the clamp 5 can stably clamp the silicon wafer to ensure its stability during transportation.

[0028] Working principle: When the device is used, the entire device is first installed on the silicon wafer production equipment. When the silicon wafer is changing the flower basket, starting the first drive motor 7 can drive the internal linkage part 8 to rotate, thereby driving the rotating part 10 at the other end and the first gear 11 to rotate. Under the action of meshing, the first rack 12 can drive the mechanical arm 1 to move downward, so that the clamping claw 5 contacts the silicon wafer on the production equipment. Then, starting the cylinder 18 can drive the clamping claw 5 to move relative to each other, and the silicon wafer can be stably clamped by the clamping claw 5. Subsequently, starting the second drive motor 16 can drive the second gear 14 to rotate, and under the action of meshing, the fixed plate 13 can drive the mechanical arm 1 to move on the crossbeam 2, thereby quickly transporting the silicon wafer to the next processing step. Compared with the prior art that requires intermittent waiting during the clamping process, the device has dual operation without interfering with each other, thereby improving the efficiency of its flower basket changing mechanism.

[0029] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. A quick basket changing mechanism for a inserting machine, comprising a support frame (3), characterized in that: The support frame (3) is provided with two crossbeams (2), the crossbeams (2) are fixedly connected with a slide rail (19), the slide rail (19) is slidably connected with a slider (4), the outer end of the slider (4) is fixedly connected with a fixing plate (13), and the other end of the fixing plate (13) is provided with a mechanical arm (1); A second fixing member (17) is fixedly connected to one end of the outer side of the fixing plate (13), and a second driving motor (16) is fixedly connected to the second fixing member (17).

2. A quick basket changing mechanism for a sheet inserting machine according to claim 1, characterized in that: The output end of the second driving motor (16) is fixedly connected to a second gear (14), a second rack (15) is provided on the crossbeam (2), and the second gear (14) and the second rack (15) are meshed with each other.

3. The quick basket changing mechanism of the inserting machine according to claim 1, characterized in that: The other end of the outer side of the fixing plate (13) is fixedly connected to a first fixing member (9), and a first driving motor (7) is provided at a lower end of the first fixing member (9).

4. The quick basket changing mechanism of the inserting machine according to claim 3, characterized in that: A rotating member (10) is arranged inside the first fixing member (9), and one end of the rotating member (10) is fixedly connected to a first gear (11).

5. The quick basket changing mechanism of the inserting machine according to claim 4, characterized in that: A linkage member (8) is provided at the connection between the output end of the first drive motor (7) and the rotating member (10); one end of the mechanical arm (1) is fixedly connected to a first rack (12); and the first gear (11) is meshed with the first tooth.

6. The quick basket changing mechanism of the inserting machine according to claim 1, characterized in that: The lower end of the mechanical arm (1) is fixedly connected to a connecting plate (6), and the two ends below the connecting plate (6) are fixedly connected to a cylinder (18).

7. A quick basket changing mechanism for a sheet inserting machine according to claim 6, characterized in that: The extended end of the cylinder (18) is fixedly connected with a clamping claw (5).