Special fixture for stator

By designing a special stator fixture, including a clamping assembly with adjustable angles and a clamping assembly that allows winding operations, the problem of the clamping angle in the prior art cannot be adjusted and the winding operation cannot be carried out simultaneously, and the working efficiency and Fineness.

CN222441489UActive Publication Date: 2025-02-07SHANDONG TAILIDA MOTOR CO LTD
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Patent Information

Application Number
CN202420207482.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-29
Publication Date
2025-02-07
Estimated Expiration
2034-01-29

AI Technical Summary

Technical Problem

Existing special fixtures for motor stator processing cannot freely adjust the clamping angle and cannot perform winding operations at the same time, which is complicated to operate and affects working efficiency.

Method used

A stator-specific fixture is designed, including a console, a workbench, a clamping assembly and a wire wrap assembly. The clamping assembly realizes angle adjustment through the first rotating base and the first electric telescopic column, the control panel controls the movable camera to transmit the screen to the display, and the wire wrapping assembly allows for winding operations during the adjustment process.

Benefits of technology

Flexible angle adjustment of the clamping assembly is realized, the flexibility and fineness of the device are improved, and the winding operation is allowed at the same time, which improves the work efficiency of the staff.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222441489U_ABST
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Abstract

The utility model provides a special fixture for stators, which belongs to the technical field of motor stators and comprises a control console, a control panel is fixedly connected to the top of the control console, a switch is arranged on one side of the control panel, a workbench is fixedly connected to one side of the control console, and a motor is arranged on the workbench. According to the clamp special for the stator, the clamping assembly is arranged on the first rotating base, and the first electric telescopic column is arranged on the back portion, so that various angles and positions can be freely adjusted more flexibly according to the size of the stator and the operation type needing to be operated, and the flexibility of the device is further improved; the movable camera can be controlled through the control panel, a seen picture can be transmitted to the display screen, a worker can be helped to adjust the position and operate at any time through the display screen on the console, the working fineness is further improved, winding operation can be conducted through the winding assembly while adjustment is conducted, and the working efficiency is improved. And the working efficiency of workers is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of motor stators, and in particular relates to a special clamp for stators. Background Art

[0002] The motor stator is an important part of motors such as generators and starters. The stator is an important part of the motor. The stator consists of three parts: the stator core, the stator winding and the frame. The main function of the stator is to generate a rotating magnetic field, while the main function of the rotor is to be cut by the magnetic lines of force in the rotating magnetic field to generate (output) current. The Chinese motor parts market is distributed in the southeast coast and the Yangtze River Delta.

[0003] Public name CN210703687U, the utility model belongs to the technical field of machine tool fixtures, and is particularly a special fixture for motor stator processing. It includes a workbench and a transmission device, the four corners at the bottom of the workbench are fixedly installed with support columns, and the workbench is horizontally provided with an installation cavity, a screw is arranged inside the installation cavity, a first slider and a second slider are installed on the screw, and a connecting rod is fixedly installed on the upper surface of the first slider and the second slider, and a chuck is fixedly installed on the end of the connecting rod away from the first slider, and an installation box is fixedly installed at the center of the upper surface of the workbench, and a bracket is fixedly connected to one side of the upper surface of the workbench, and a top plate is connected to the top of the bracket. The utility model improves the scope of application of the equipment, increases the practicability of the equipment, and reduces the phenomenon of indentations on the surface of the motor stator when it is clamped and fixed during processing.

[0004] Although this special clamp for motor stator processing can improve the application range of the equipment, increase the practicability of the equipment, and reduce the phenomenon of indentations on the surface of the motor stator when it is clamped and fixed during processing, the device cannot freely adjust the clamping angle after clamping the stator, and cannot perform winding operations at the same time. In addition, the operation is relatively delicate and requires observation at all times, which is relatively troublesome and will affect the work efficiency of the staff. Utility Model Content

[0005] The utility model aims to provide a special stator clamp, aiming to solve the problems that the angle cannot be freely adjusted after the stator is clamped, the winding operation cannot be performed at the same time, and the staff needs to move at any time to observe the specific position, which affects the staff's work efficiency and the precision of the operation.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A stator-specific clamp comprises: a console, a control panel fixedly connected to the top of the console, a switch provided on one side of the control panel, a workbench fixedly connected to one side of the console, a baffle fixedly connected to one side of the top of the workbench, a display screen fixedly connected to the surface of the baffle, a movable camera provided on the top of the display screen, the display screen matches the movable camera, a first rotating base is provided at the bottom of the display screen, a first electric telescopic column is fixedly connected to one end of the first rotating base, a clamping assembly is provided at one end of the first electric telescopic column, a motor stator is provided inside the clamping assembly, the clamping assembly matches the motor stator, a plurality of limit plates are fixedly connected to the top of the workbench, a wire winding assembly is provided on the back of the limit plates.

[0008] As a preferred solution of the utility model, the clamping assembly includes a fixed plate, a second electric telescopic column, a splint and a magnetic sheet. The fixed plate is fixedly connected to one end of the first electric telescopic column, a plurality of the second electric telescopic columns are fixedly connected to both sides of the fixed plate, a plurality of the splints are fixedly connected to one end of the second electric telescopic column, and a plurality of the magnetic sheets are fixedly connected to the inner side of the splint.

[0009] As a preferred solution of the utility model, the wire winding assembly includes a second rotating base, a wire winding box, a wire outlet and wire to be wound, the second rotating base is fixedly connected to the back of the limiting plate, the wire winding box is arranged at one end of the second rotating base, the wire outlet is opened on the surface of the wire winding box, and the wire to be wound is arranged inside the wire winding box.

[0010] As a preferred solution of the utility model, a plug is fixedly connected to the back of the console, and a surface of the plug is provided with an anti-leakage rubber sleeve.

[0011] As a preferred solution of the utility model, a plurality of lighting lamps are fixedly connected to the top of the baffle.

[0012] As a preferred solution of the utility model, a hook is fixedly connected to the back of the baffle, and the hook matches the plug.

[0013] As a preferred solution of the utility model, a tool box is fixedly connected to one side of the workbench.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows: the stator-specific clamp can be more flexibly adjusted to various angles and positions according to the size of the stator and the type of operation to be performed by setting the clamping component on the first rotating base and providing a first electric telescopic column on the back, thereby further increasing the flexibility of the device, and the movable camera can be controlled through the control panel and the images viewed can be transmitted to the display screen, helping the staff to adjust the position and operation at any time through the display screen at the control console, further increasing the precision of the work, and while adjusting, the winding operation can also be performed through the winding component, thereby improving the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0016] In the attached picture:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the back of the overall structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the clamping assembly in the structure of the utility model;

[0020] Figure 4 It is a schematic diagram of the wire winding assembly in the structure of the utility model;

[0021] In the figure: 1. control console; 2. control panel; 3. switch; 4. plug; 5. workbench; 6. baffle; 7. lighting; 8. hook; 9. display screen; 10. movable camera; 11. first rotating base; 12. first electric telescopic column; 13. clamping assembly; 1301. fixing plate; 1302. second electric telescopic column; 1303. clamping plate; 1304. magnetic sheet; 14. motor stator; 15. limit plate; 16. winding assembly; 1601. second rotating base; 1602. winding box; 1603. wire outlet; 1604. wire to be wound; 17. tool box. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] Example

[0024] See also Figure 1-4 , the technical solution provided by this embodiment is as follows:

[0025] A stator-specific clamp comprises: a console 1, a control panel 2 is fixedly connected to the top of the console 1, a switch 3 is arranged on one side of the control panel 2, a workbench 5 is fixedly connected to one side of the console 1, a baffle 6 is fixedly connected to one side of the top of the workbench 5, a display screen 9 is fixedly connected to the surface of the baffle 6, a movable camera 10 is arranged on the top of the display screen 9, the display screen 9 matches the movable camera 10, a first rotating base 11 is arranged at the bottom of the display screen 9, a first electric telescopic column 12 is fixedly connected to one end of the first rotating base 11, a clamping assembly 13 is arranged at one end of the first electric telescopic column 12, a motor stator 14 is arranged inside the clamping assembly 13, the clamping assembly 13 matches the motor stator 14, a plurality of limit plates 15 are fixedly connected to the top of the workbench 5, a wire winding assembly 16 is arranged on the back of the limit plates 15.

[0026] In a specific embodiment of the utility model, the stator-specific clamp is provided with a clamping assembly 13 on a first rotating base 11 and a first electric telescopic column 12 on the back, so that various angles and positions can be freely adjusted more flexibly according to the size of the stator and the type of operation to be performed, thereby further increasing the flexibility of the device. The movable camera 10 can be controlled through the control panel 2 and the image viewed can be transmitted to the display screen 9, thereby helping the staff to adjust the position and operation at any time through the display screen 9 at the control console 1, thereby further increasing the precision of the work. During the adjustment, the winding operation can also be performed through the winding assembly 16, thereby improving the work efficiency of the staff.

[0027] Specifically, the clamping assembly 13 includes a fixed plate 1301, a second electric telescopic column 1302, a clamping plate 1303 and a magnetic sheet 1304. The fixed plate 1301 is fixedly connected to one end of the first electric telescopic column 12, and multiple second electric telescopic columns 1302 are fixedly connected to both sides of the fixed plate 1301. Multiple clamping plates 1303 are fixedly connected to one end of the second electric telescopic column 1302, and multiple magnetic sheets 1304 are all fixedly connected to the inner side of the clamping plate 1303.

[0028] In a specific embodiment of the utility model, the clamping assembly 13 is arranged between the clamping plates 1303, and the second electric telescopic column 1302 is controlled by the control panel 2 to adjust to the size of the stator. After the adjustment is made to an adaptable degree, the stator can be clamped, and at this time, the magnetic sheet 1304 can be used to further stabilize the stator inside the clamping assembly 13, thereby further enhancing the stability of the device.

[0029] Specifically, the wire winding assembly 16 includes a second rotating base 1601, a wire winding box 1602, a wire outlet 1603 and wire to be wound 1604. The second rotating base 1601 is fixedly connected to the back of the limiting plate 15, the wire winding box 1602 is arranged at one end of the second rotating base 1601, the wire outlet 1603 is opened on the surface of the wire winding box 1602, and the wire to be wound 1604 is arranged inside the wire winding box 1602.

[0030] In a specific embodiment of the present invention, the wire winding assembly 16 places the wire 1604 to be wound, which is coiled inside the wire winding box 1602, at the position of the motor stator 14 through the wire outlet 1603, and then controls the second rotating base 1601 and the first rotating base 11 to rotate through the control panel 2 to perform the wire winding operation. The user can observe the display screen 9 to make precise adjustments during the process, which further increases the accuracy of the device and improves the work efficiency of the staff.

[0031] Specifically, a plug 4 is fixedly connected to the back of the console 1 , and a surface of the plug 4 is provided with an anti-leakage rubber sleeve.

[0032] In a specific embodiment of the present invention, the plug 4 is responsible for providing a power source for the entire device, and the anti-leakage rubber sleeve can help the plug 4 prevent leakage and improve the safety of the device.

[0033] Specifically, a plurality of lighting lamps 7 are fixedly connected to the top of the baffle 6 .

[0034] In a specific embodiment of the present invention, the lighting lamp 7 can help the user to work at night, further improving the economic value of the device.

[0035] Specifically, a hook 8 is fixedly connected to the back of the baffle 6 , and the hook 8 matches the plug 4 .

[0036] In a specific embodiment of the present invention, the hook 8 can be used to place the plug 4 thereon when the device is idle, thereby improving the aesthetics and neatness of the device.

[0037] Specifically, a tool box 17 is fixedly connected to one side of the workbench 5 .

[0038] In a specific embodiment of the present invention, some emergency tools can be placed inside the tool box 17, which can be used when encountering emergencies, thereby improving the flexibility and safety of the device.

[0039] Working principle: This stator-specific clamp sets the clamping component 13 on the first rotating base 11, and sets a first electric telescopic column 12 on the back, which can be more flexibly adjusted to various angles and positions according to the size of the stator and the type of operation to be performed, further increasing the flexibility of the device, and can control the movable camera 10 through the control panel 2 and transmit the image to the display screen 9, helping the staff to adjust the position and operation at any time through the display screen 9 at the control console 1, further increasing the precision of the work, and can also perform winding operations through the winding component 16 during the adjustment, thereby improving the work efficiency of the staff. The clamping component 13 places the stator between the clamping plates 1303, and controls the second electric telescopic column 1302 through the control panel 2 to adjust to the size of the stator. After adjusting to the adaptability, the stator can be clamped, and the magnetic sheet 1304 can be used to further stabilize the stator. The stability inside the clamping assembly 13 further enhances the stability of the device. The winding assembly 16 places the wire 1604 to be wound wound inside the winding box 1602 at the position of the motor stator 14 through the wire outlet 1603, and then controls the second rotating base 1601 and the first rotating base 11 to rotate through the control panel 2 to perform the winding operation. The user can observe the display screen 9 to make precise adjustments during the process, which further increases the accuracy of the device and improves the work efficiency of the staff. The plug 4 is responsible for providing a power source for the entire device. The anti-leakage rubber sleeve can help the plug 4 prevent leakage and improve the safety of the device. The lighting 7 can help the user work at night and further enhance the economic value of the device. The hook 8 can place the plug 4 on it when the device is idle, thereby improving the aesthetics and cleanliness of the device. Some emergency tools can be placed inside the toolbox 17, which can be used in emergencies to improve the flexibility and safety of the device.

[0040] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A stator-specific fixture, characterized in that: include: A control console (1), wherein a control panel (2) is fixedly connected to the top of the control console (1), a switch (3) is arranged on one side of the control panel (2), a workbench (5) is fixedly connected to one side of the control console (1), a baffle (6) is fixedly connected to one side of the top of the workbench (5), a display screen (9) is fixedly connected to the surface of the baffle (6), a movable camera (10) is arranged on the top of the display screen (9), the display screen (9) matches the movable camera (10), a first rotating base (11) is arranged at the bottom of the display screen (9), one end of the first rotating base (11) is fixedly connected to a first electric telescopic column (12), one end of the first electric telescopic column (12) is arranged with a clamping assembly (13), a motor stator (14) is arranged inside the clamping assembly (13), the clamping assembly (13) matches the motor stator (14), a plurality of limit plates (15) are fixedly connected to the top of the workbench (5), and a wire winding assembly (16) is arranged on the back of the limit plates (15).

2. A stator-specific fixture according to claim 1, characterized in that: The clamping assembly (13) comprises a fixing plate (1301), a second electric telescopic column (1302), a clamping plate (1303) and a magnetic sheet (1304); the fixing plate (1301) is fixedly connected to one end of the first electric telescopic column (12); a plurality of the second electric telescopic columns (1302) are fixedly connected to both sides of the fixing plate (1301); a plurality of the clamping plates (1303) are fixedly connected to one end of the second electric telescopic column (1302); and a plurality of the magnetic sheets (1304) are all fixedly connected to the inner side of the clamping plate (1303).

3. The stator-specific fixture according to claim 1, characterized in that: The wire winding assembly (16) comprises a second rotating base (1601), a wire winding box (1602), a wire outlet (1603) and wire to be wound (1604); the second rotating base (1601) is fixedly connected to the back of the limiting plate (15); the wire winding box (1602) is arranged at one end of the second rotating base (1601); the wire outlet (1603) is opened on the surface of the wire winding box (1602); and the wire to be wound (1604) is arranged inside the wire winding box (1602).

4. The stator-specific fixture according to claim 1, characterized in that: A plug (4) is fixedly connected to the back of the console (1), and a surface of the plug (4) is provided with an anti-leakage rubber sleeve.

5. The stator-specific fixture according to claim 1, characterized in that: A plurality of lighting lamps (7) are fixedly connected to the top of the baffle (6).

6. A stator-specific fixture according to claim 4, characterized in that: A hook (8) is fixedly connected to the back of the baffle (6), and the hook (8) matches the plug (4).

7. The stator-specific fixture according to claim 1, characterized in that: A tool box (17) is fixedly connected to one side of the workbench (5).

Citation Information

Patent Citations

  • Special clamp for motor stator machining

    CN210703687U