Inspection instrument capable of uploading inspection data in real time

Abstract

The utility model discloses an inspection instrument capable of uploading inspection data in real time, and relates to the technical field of textile monitoring, in particular to an inspection instrument capable of uploading inspection data in real time. Comprising a main body, a display, a grid baffle plate, a pressure sensor, a control button, a control knob, a cooling fin, a charging interface, a temperature and humidity sensor, a quick disassembly clamp, a circuit, a WiFi module, a Bluetooth module and a microcontroller. According to the utility model, the microcontroller is adopted to accurately control the temperature, humidity and pressure sensors, and environmental data is collected in real time and uploaded to a remote server through the WiFi and Bluetooth module. A user can remotely access monitoring data, real-time monitoring is achieved, manual collection cost is reduced, and errors are reduced. The equipment has the capability of being integrated with other intelligent equipment, and supports real-time checking and remote control of a mobile terminal. Meanwhile, the clamp can be quickly disassembled, the installation, maintenance and replacement processes are simplified, and the downtime and the maintenance cost are reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of textile monitoring, in particular to an inspection instrument capable of uploading inspection data in real time. Background Art

[0002] A testing instrument that can upload test data in real time, with functions such as real-time uploading of monitoring data, multi-parameter monitoring and quick disassembly design. Through Wi-Fi module, Bluetooth module and microcontroller, users can remotely monitor data and improve efficiency. At the same time, sensor modules such as temperature and humidity sensors and air pressure sensors can monitor multiple parameters at the same time to provide comprehensive information for comprehensive evaluation. Its quick disassembly structure makes installation and maintenance more convenient, reduces downtime and saves costs. It is suitable for scenarios that require remote monitoring, multi-parameter monitoring and quick disassembly design, textile environment monitoring, etc. The existing precise positioning sample tray and fully automatic testing instrument (publication number: CN219392075U) have the following disadvantages and need further improvement.

[0003] 1. Traditional equipment cannot upload monitoring data to a remote server or cloud platform in real time. This makes it impossible for users to remotely monitor and access data, thereby reducing monitoring efficiency and convenience. In addition, traditional equipment requires manual field data collection and manual processing, which increases the workload and may introduce human errors. Therefore, there is an urgent need for an inspection instrument that can upload inspection data in real time.

[0004] 2. Traditional equipment can only use a single sensor to monitor a specific parameter, such as using only a temperature sensor to monitor temperature. This leads to the singleness of the monitoring information and cannot provide comprehensive data support. When multiple parameters need to be monitored at the same time, traditional equipment needs to use multiple independent devices or sensors, which increases the number of equipment and costs. In addition, since traditional equipment cannot monitor multiple parameters at the same time, it will miss some key interactions and impacts between data. Therefore, there is an urgent need for an inspection instrument with multi-parameter monitoring.

[0005] 3. Traditional equipment adopts fixed structure or requires cumbersome disassembly steps, which makes the installation, maintenance and replacement process complicated and time-consuming. It will increase downtime and affect the normal operation efficiency of the equipment. In addition, due to the difficulty of maintenance and replacement, professional technicians are required to operate, which increases maintenance costs and maintenance cycles. In addition, the structural complexity of traditional equipment will also increase the risk of misoperation or damage. Therefore, there is an urgent need for an inspection instrument with a quick disassembly design. Utility Model Content

[0006] The main purpose of the utility model is to provide a testing instrument that can upload testing data in real time, which can effectively solve the problems in the background technology.

[0007] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: there is a testing instrument that can upload test data in real time, a display is installed above the main body, a blocking baffle is installed above the main body, a pressure sensor is installed above the main body, a control button is installed on one side of the main body, a control knob is installed on one side of the main body, a heat sink is installed in the front of the main body, a charging port is installed at the rear of the main body, a quick-release clamp is installed on one side of the main body, a temperature and humidity sensor is installed above the quick-release clamp, a line is installed on one side of the main body, a WiFi module is installed inside the main body, a Bluetooth module is installed inside the main body, and a microcontroller is installed inside the main body.

[0008] Preferably, the exterior of the main body adopts a rounded corner design.

[0009] Preferably, the control knob can rotate 360°.

[0010] Preferably, the line is freely changeable.

[0011] Preferably, the heat sink is composed of a plurality of rounded rectangular holes.

[0012] Preferably, the charging interface is connected to the internal battery.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The utility model can upload monitoring data to a remote server or cloud platform in real time by adding a WiFi module, a Bluetooth module and a microcontroller, thereby allowing users to remotely monitor and access data, greatly improving monitoring efficiency and convenience. This method not only reduces the workload of manual field data collection and manual processing, and reduces the risk of human error, but also enables the device to be easily integrated with other smart devices or systems to build a flexible monitoring network. Remote control is achieved, costs are reduced, and the continuous and stable operation of the production line is ensured.

[0015] 2. The utility model can realize simultaneous monitoring of multiple parameters by adding temperature and humidity sensors and pressure sensors, thereby providing more comprehensive and rich data support. Such a design can not only reduce the need to use multiple independent devices or sensors, reduce the number of devices and costs, but also capture the interaction and influence between different parameters, helping users to understand the state of the environment or objects more accurately. Real-time monitoring of environmental parameters and equipment status is achieved, improving production efficiency.

[0016] 3. The utility model can significantly simplify the installation, maintenance and replacement process by adding a quick-release clamp, greatly shorten the operation time, thereby reducing downtime and improving the normal operation efficiency of the equipment. In addition, this design reduces the dependence on professional technicians, reduces maintenance costs and repair cycles. At the same time, the ease of use of the quick-release clamp also reduces the risk of misoperation or damage, and improves the reliability and stability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The overall structure of the utility model is shown in FIG. Figure 1 ;

[0018] Figure 2 The overall structure of the utility model is shown in FIG. Figure 2 ;

[0019] Figure 3 This is a cross-sectional view of part A of the utility model;

[0020] Figure 4 This is the PLC circuit diagram of the utility model.

[0021] In the figure: 1. Main body; 2. Display; 3. Grid baffle; 4. Pressure sensor; 5. Control button; 6. Control knob; 7. Heat sink; 8. Charging port; 9. Temperature and humidity sensor; 10. Quick disassembly fixture; 11. Line; 12. WiFi module; 13. Bluetooth module; 14. Microcontroller. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0025] Example

[0026] See also Figure 1-4 , the utility model provides a technical solution:

[0027] A testing instrument capable of uploading test data in real time, wherein a display 2 is installed above the main body 1, a blocking baffle 3 is installed above the main body 1, a pressure sensor 4 is installed above the main body 1, a control button 5 is installed on one side of the main body 1, a control knob 6 is installed on one side of the main body 1, a heat sink 7 is installed in front of the main body 1, a charging port 8 is installed at the rear of the main body 1, a quick-release clamp 10 is installed on one side of the main body 1, a temperature and humidity sensor 9 is installed above the quick-release clamp 10, a line 11 is installed on one side of the main body 1, a WiFi module 12 is installed inside the main body 1, a Bluetooth module 13 is installed inside the main body 1, and a microcontroller 14 is installed inside the main body 1.

[0028] In this embodiment, first, the device realizes precise control of the temperature and humidity sensor and the pressure sensor through the built-in microcontroller. The microcontroller sends instructions regularly. The temperature and humidity sensor is responsible for monitoring the temperature and humidity information in the environment, while the pressure sensor is used to measure the change of the pressure on the object. The raw data collected by the sensor is converted into effective information for analysis through the preliminary processing of the microcontroller. Subsequently, the data processed by the microcontroller is uploaded to the remote server or cloud platform in real time through the WiFi module or Bluetooth module. Users only need to connect to the network to remotely access these monitoring data and realize real-time monitoring of the device status. This data transmission method not only improves the real-time and accuracy of the data, but also greatly reduces the cost of manual collection and processing, and reduces the risk of human error. At the same time, since the device has WiFi module and Bluetooth communication functions, it can also be easily integrated with other smart devices or systems to build a flexible monitoring network. Users can connect this device to mobile devices such as smart phones and tablets, view monitoring data in real time through a dedicated APP, or perform remote control operations. In addition, the device can also be connected to back-end systems such as data centers and monitoring centers to realize centralized storage, analysis and processing of data, providing strong support for decision-making. In terms of equipment installation, maintenance and replacement, the addition of quick-release fixtures makes these processes simple and efficient. When installation or maintenance is required, users only need to follow the instructions and easily disassemble the various parts of the equipment through the quick-release fixture to complete the corresponding operation. This design not only greatly shortens the operation time and reduces downtime, but also reduces the dependence on professional technicians, reduces maintenance costs and repair cycles. Through the WiFi module, the equipment uploads the monitoring data to the factory's data center in real time, and factory managers can view the operating status of the production line through computers or mobile phones anytime and anywhere. At the same time, when the equipment fails or needs maintenance, maintenance personnel can quickly use the quick-release fixture to disassemble and replace it to ensure the continuous and stable operation of the production line. This device plays a key role in the workflow in the textile industry. By monitoring environmental parameters and equipment status, uploading data to the data center in real time, it provides important support and guarantee for the operation of the textile production line.

[0029] The following is the pin layout of the PLC editable logic controller of the utility model: First, the power pin of the PLC will be directly connected to a stable DC power supply to ensure that the PLC and its various modules can work properly. Next, the communication pins will be connected to the WiFi module and the Bluetooth module respectively to realize the real-time transmission of wireless data, allowing your device to communicate with the remote server or mobile device anytime and anywhere. In terms of data acquisition, the output signal lines of the temperature and humidity sensor and the pressure sensor will be accurately connected to the analog input pins of the PLC to ensure that the data collected by the sensor can be accurately transmitted to the PLC for processing. At the same time, the digital output pins of the PLC will control the actions of external actuators, relays and other equipment to achieve precise control functions. In addition, in order to ensure the stability and safety of the entire system, all ground wires will be reliably connected to reduce electromagnetic interference and improve the anti-interference ability of the system.

[0030] The following is a comparison of parameters between the utility model and traditional equipment:

[0031] parameter Traditional equipment The utility model Data collection frequency (times / minute) 10 2 Data transmission delay (seconds) ＜1 10-30 Data accuracy (error rate%) ＜1 5-10 Remote access response time (seconds) ＜3 15-60

[0032] The circuit structure part of the patent drawings disclosed by the utility model is a relatively well-known universal circuit in the industry. It is a universal circuit of basic physical science that does not infringe on the intellectual property rights of others. The disclosed related circuit diagrams are not included in the protection scope of the utility model, nor will they be structurally protected in the claims. The purpose of the circuit part described in the utility model is to disclose the operating principles of all its components to the public more thoroughly, so that the public can more easily retrieve related products and analyze the structure when producing and processing similar products, so as to protect the structure that should be protected in the claims of this patent. Disclosing the circuit structure does not mean that the utility model waives the right to re-develop a new generation of version circuits. In the later product development, consideration will also be given to adding new circuit structure parts.

[0033] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A testing instrument capable of uploading testing data in real time, comprising a main body (1), characterized in that: A display (2) is installed above the main body (1), a blocking baffle (3) is installed above the main body (1), a pressure sensor (4) is installed above the main body (1), a control button (5) is installed on one side of the main body (1), a control knob (6) is installed on one side of the main body (1), a heat sink (7) is installed in front of the main body (1), a charging interface (8) is installed at the rear of the main body (1), a quick-release clamp (10) is installed on one side of the main body (1), a temperature and humidity sensor (9) is installed above the quick-release clamp (10), a circuit (11) is installed on one side of the main body (1), a WiFi module (12) is installed inside the main body (1), a Bluetooth module (13) is installed inside the main body (1), and a microcontroller (14) is installed inside the main body (1).

2. The testing instrument capable of uploading testing data in real time according to claim 1, characterized in that: The exterior of the main body (1) adopts a rounded corner design.

3. The testing instrument capable of uploading testing data in real time according to claim 1, characterized in that: The control knob (6) can rotate 360°.

4. The testing instrument capable of uploading testing data in real time according to claim 1, characterized in that: The line (11) can be freely changed.

5. The testing instrument capable of uploading testing data in real time according to claim 1, characterized in that: The heat sink (7) is composed of a plurality of rounded rectangular holes.

6. The testing instrument capable of uploading testing data in real time according to claim 1, characterized in that: The charging interface (8) is connected to the internal battery.

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