Laminated frame taking and placing device for solar photovoltaic module production

Abstract

The utility model discloses a laminated frame picking and placing device for solar photovoltaic module production, which belongs to the technical field of photovoltaic module production and comprises a section bar support, a stepping motor adjusting mechanism and a fixed grabbing mechanism are mounted on the section bar support, the stepping motor adjusting mechanism is slidably connected with a movable grabbing mechanism, and the movable grabbing mechanism is slidably connected with the fixed grabbing mechanism. The movable grabbing mechanisms are slidably connected with the profile support, photoelectric detection assemblies and anti-falling assemblies are arranged between the movable grabbing mechanisms and between the fixed grabbing mechanisms, and the photoelectric detection assemblies and the anti-falling assemblies are fixedly connected with the profile support and the movable grabbing mechanisms through connecting plates. According to the laminated frame taking and placing device for solar photovoltaic module production, the laminated frame is taken and placed through cooperative use of the stepping motor adjusting mechanism, the movable grabbing mechanism and the fixed grabbing mechanism, the problems of frame damage and low efficiency caused by manual taking and placing are effectively avoided, and the production efficiency is improved. And the efficiency and the consistency of taking and placing the frame materials are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component production, in particular to a lamination frame taking and placing device for solar photovoltaic component production. Background Art

[0002] In the production process of photovoltaic modules, when the laminator is pressing the photovoltaic modules, in order to prevent the uneven force on the edges of the photovoltaic modules, which will lead to poor EVA glue overflow and hidden cracks in the photovoltaic modules during use, a frame is often put around the photovoltaic modules during lamination to support the silicone plate during lamination. Since the frame needs to be reused, a special frame return line is set outside the laminator to return the frame, that is, when the frame enters the discharge table with the photovoltaic module, the frame is manually moved to the frame return line, and the frame is returned to the feed table end by the frame return line, and the returned frame is manually put on the module again. The above-mentioned structure of setting the return line in the laminator has the following two disadvantages. First, the manual installation and removal of the frame requires a dedicated person to be responsible, which wastes manpower and increases costs. Second, setting the frame return line outside the laminator requires occupying factory resources. In the case of shortage of factory buildings, the operating cost of the equipment is increased. Utility Model Content

[0003] The purpose of the utility model is to provide a laminating frame picking and placing device for the production of solar photovoltaic modules, which improves the material picking efficiency and consistency, reduces the participation of personnel, and improves production efficiency through the coordinated use of a stepper motor adjustment mechanism, a mobile grasping mechanism and a fixed grasping mechanism.

[0004] To achieve the above-mentioned purpose, the utility model provides a laminated frame picking and placing device for the production of solar photovoltaic modules, including a profile bracket, on which a stepper motor adjustment mechanism and a fixed grasping mechanism are installed, the stepper motor adjustment mechanism is slidably connected to the mobile grasping mechanism, the mobile grasping mechanism is slidably connected to the profile bracket, and photoelectric detection components and anti-drop components are provided between the mobile grasping mechanism and the fixed grasping mechanism, and the photoelectric detection components and the anti-drop components are fixedly connected to the profile bracket and the mobile grasping mechanism through a connecting plate.

[0005] Preferably, linear slide rails are provided on the inner walls of the profile brackets at both ends of the stepper motor adjustment mechanism.

[0006] Preferably, the mobile grasping mechanism and the fixed grasping mechanism are arranged opposite to each other.

[0007] Preferably, the stepper motor adjustment mechanism includes a fixed frame, which is fixedly connected to the profile bracket, the bottom of the fixed frame and the profile bracket are fixedly connected to the oil collecting groove, the fixed frame is fixedly connected to the stepper motor through a motor mounting plate, the stepper motor is connected to the lead screw, a nut is sleeved on the lead screw, the nut is fixedly connected to the movable bracket through a nut connecting plate, and the movable bracket is slidingly connected to the linear slide rail of the profile bracket through a sliding connecting plate.

[0008] Preferably, the mobile grasping mechanism includes three first cylinders, which are fixedly mounted on the side wall of the mobile bracket through the first cylinder mounting plate and are evenly distributed on the mobile bracket, the driving end of the first cylinder is fixedly connected to the second cylinder mounting plate, the lower surface of the second cylinder mounting plate is fixedly connected to the second cylinder, and the driving end of the second cylinder is fixedly connected to the first frame connecting piece.

[0009] Preferably, the fixed grasping mechanism includes three third cylinders, which are fixedly mounted on the side wall of the profile bracket through a third cylinder mounting plate and are evenly distributed on the profile bracket, the driving end of the third cylinder is fixedly connected to the fourth cylinder mounting plate, the lower surface of the fourth cylinder mounting plate is fixedly connected to the fourth cylinder, and the driving end of the fourth cylinder is fixedly connected to the second frame connecting piece.

[0010] Preferably, the photoelectric detection components are four groups with the same structure, and the photoelectric detection components include a photoelectric mounting plate, on which a photoelectric sensor is fixedly mounted, and the photoelectric mounting plate is fixedly mounted on the side wall of the connecting plate.

[0011] Preferably, the anti-drop components are four groups with the same structure. The anti-drop components include a buffer support plate, a polyurethane buffer plate is fixedly installed on the lower surface of the buffer support plate, and the buffer support plate is fixedly installed on the inner wall of the connecting plate.

[0012] Preferably, the first cylinder and the third cylinder are vertical telescopic cylinders, and the second cylinder and the fourth cylinder are horizontal telescopic cylinders.

[0013] Preferably, a connecting plate is provided between every two first cylinders and between every two third cylinders, and two of the connecting plates are fixedly mounted on the inner wall of the profile bracket, and the other two connecting plates are fixedly mounted on the inner wall of the movable bracket, and the two connecting plates installed on the profile bracket are symmetrically arranged with the two connecting plates installed on the movable bracket.

[0014] Therefore, the utility model adopts the above-mentioned lamination frame pick-up and placement device for producing solar photovoltaic modules, which has the following beneficial effects:

[0015] (1) The use of a stepper motor adjustment mechanism and a mobile gripping mechanism enables the device to adapt to lamination frames of different sizes for photovoltaic module production;

[0016] (2) The laminated frame is picked up and placed by using the stepper motor adjustment mechanism, the mobile gripping mechanism and the fixed gripping mechanism in coordination, which effectively avoids the problems of frame damage and low efficiency caused by manual picking and placing, and improves the efficiency and consistency of picking and placing frame materials.

[0017] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of a laminating frame pick-up and placement device for producing solar photovoltaic modules of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of a photoelectric detection component and an anti-drop component of an embodiment of a lamination frame pick-and-place device for producing solar photovoltaic components of the utility model;

[0020] Figure 3 It is a schematic diagram of the structure of a mobile grabbing assembly of an embodiment of a laminating frame picking and placing device for producing solar photovoltaic modules of the utility model;

[0021] Figure 4 The utility model is a structural schematic diagram of a fixed grasping mechanism of an embodiment of a laminating frame taking and placing device for producing solar photovoltaic components.

[0022] Reference numerals

[0023] 1. Profile bracket; 2. Stepper motor; 3. Fixed bracket; 4. Oil receiving groove; 5. Lead screw; 6. Nut connecting plate; 7. Moving bracket; 8. First cylinder; 9. Second cylinder; 10. Third cylinder; 11. Fourth cylinder; 12. Linear guide rail; 13. First frame connecting piece; 14. Second frame connecting piece; 15. Photoelectric sensor; 16. Photoelectric mounting plate; 17. Buffer support plate; 18. Polyurethane buffer plate; 19. Connecting plate; 20. Sliding connecting plate. DETAILED DESCRIPTION

[0024] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.

[0025] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0026] Embodiment 1

[0027] like Figure 1 As shown, the utility model provides a lamination frame pick-up and placement device for producing solar photovoltaic modules, including a profile bracket 1, which is used to provide support for other structures. A stepper motor adjustment mechanism and a fixed grasping mechanism are installed on the profile bracket 1, and linear slide rails 12 are provided on the inner wall of the profile bracket 1 at both ends of the stepper motor adjustment mechanism. The stepper motor adjustment mechanism is slidably connected to the mobile grasping mechanism, and the mobile grasping mechanism is slidably connected to the profile bracket 1. The stepper motor adjustment mechanism is used to adjust the position of the mobile grasping mechanism, and the mobile grasping mechanism slides on the linear slide rail 12 during the position adjustment process.

[0028] The mobile grabbing mechanism and the fixed grabbing mechanism are arranged opposite to each other, and the fixed grabbing mechanism and the mobile grabbing mechanism work together to grab the material. A photoelectric detection component and an anti-drop component are arranged between the mobile grabbing mechanism and the fixed grabbing mechanism. The photoelectric detection component and the anti-drop component are fixedly connected to the profile bracket 1 and the mobile grabbing mechanism through a connecting plate 19. The photoelectric detection component is used to detect whether the material is grabbed.

[0029] The stepper motor adjustment mechanism includes a fixing frame 3, which is fixedly connected to the profile bracket 1. The bottoms of the fixing frame 3 and the profile bracket 1 are fixedly connected to the oil receiving groove 4. The oil receiving groove 4 is used to receive the lubricating oil dripping from the screw 5 to prevent the lubricating oil from dripping onto the material, causing pollution and affecting subsequent installation.

[0030] The fixed frame 3 is fixedly connected to the stepper motor 2 through the motor mounting plate, and the fixed frame 3 provides support for the stepper motor 2. The stepper motor 2 is connected to the lead screw 5, and the stepper motor 2 is used to provide power for the rotation of the lead screw 5. A nut is sleeved on the lead screw 5, and the nut and the lead screw 5 are hinged. The nut and the mobile bracket 7 are fixedly connected through the nut connecting plate 6. When the lead screw 5 rotates, the nut can slide on the lead screw 5, thereby driving the mobile bracket 7 to move, and adjusting the distance between the mobile grasping mechanism and the fixed grasping mechanism.

[0031] The movable bracket 7 is slidably connected to the linear slide rail 12 of the profile bracket 1 through a sliding connecting plate 20. The sliding connecting plate 20 is similar to a C-shaped structure and can be engaged with the linear slide rail 12, so that the movable bracket 7 can slide on the linear slide rail 12 under the action of the sliding connecting plate 20.

[0032] like Figure 3 As shown, the mobile grabbing mechanism includes three first cylinders 8, which are fixedly mounted on the side wall of the mobile bracket 7 through the first cylinder mounting plate and are evenly distributed on the mobile bracket 7. The driving end of the first cylinder 8 is fixedly connected to the second cylinder mounting plate, the lower surface of the second cylinder mounting plate is fixedly connected to the second cylinder 9, and the driving end of the second cylinder 9 is fixedly connected to the first frame connector 13. When the first cylinder 8 moves up and down, it can drive the second cylinder 9 to move up and down, thereby realizing the grabbing of the material.

[0033] like Figure 4 As shown, the fixed grabbing mechanism includes three third cylinders 10, which are fixedly mounted on the side wall of the profile bracket 1 through the third cylinder mounting plate and are evenly distributed on the profile bracket 1. The driving end of the third cylinder 10 is fixedly connected to the fourth cylinder mounting plate, the lower surface of the fourth cylinder mounting plate is fixedly connected to the fourth cylinder 11, and the driving end of the fourth cylinder 11 is fixedly connected to the second frame connector 14. When the third cylinder 10 moves up and down, it can drive the fourth cylinder 11 to move up and down, and grab the material together with the mobile grabbing mechanism.

[0034] The first cylinder 8 and the third cylinder 10 are vertical telescopic cylinders, and the second cylinder 9 and the fourth cylinder 11 are horizontal telescopic cylinders. The first cylinder 8 and the third cylinder 10 can respectively drive the second cylinder 9 and the fourth cylinder 11 to move up and down at the same time, and the second cylinder 9 and the fourth cylinder 11 can respectively drive the first frame connecting member 13 and the second frame connecting member 14 to move left and right, so as to realize the grabbing of materials.

[0035] There are four groups of photoelectric detection components, and each group has the same structure. There are four groups of anti-drop components, and each group has the same structure. Figure 2As shown, the photoelectric detection component includes a photoelectric mounting board 16 on which a photoelectric sensor 15 is fixedly mounted. The photoelectric mounting board 16 is fixedly mounted on the side wall of a connecting plate 19 , and the connecting plate 19 is used to provide a spatial position for the installation of the photoelectric sensor 15 .

[0036] The anti-drop component includes a buffer support plate 17, a polyurethane buffer plate 18 is fixedly installed on the lower surface of the buffer support plate 17, and the buffer support plate 17 is fixedly installed on the inner wall of the connecting plate 19. The polyurethane buffer plate 18 can buffer the material, and a card slot is provided at the anti-drop component to clamp the lifted material, which can effectively prevent the material from falling.

[0037] A connecting plate 19 is provided between every two first cylinders 8 and between every two third cylinders 10, and two of the connecting plates 19 are fixedly installed on the inner wall of the profile bracket 1, and the other two connecting plates 19 are fixedly installed on the inner wall of the movable bracket 7. The two connecting plates 19 installed on the profile bracket 1 are symmetrically arranged with the two connecting plates 19 installed on the movable bracket 7.

[0038] When the laminating frame pick-up and placement device for producing solar photovoltaic modules provided by the utility model is used, the stepper motor 2 is started, the stepper motor 2 drives the lead screw 5 to rotate, the lead screw 5 rotates to drive the nut to slide on the lead screw 5, and the nut drives the movable bracket 7 to slide on the linear slide rail 12, so that the device is suitable for materials of different sizes. After clamping the material, the first cylinder 8 and the third cylinder 10 contract to drive the material to rise, and the material rises to the polyurethane buffer plate 18, and the material is clamped at the slot of the polyurethane buffer plate 18 to prevent the material from falling.

[0039] Therefore, the utility model adopts the above-mentioned laminate frame picking and placing device for producing solar photovoltaic modules, and picks and places the laminate frame through the coordinated use of a stepper motor adjustment mechanism, a mobile grasping mechanism and a fixed grasping mechanism, thereby effectively avoiding the problems of frame damage and low efficiency caused by manual picking and placing, and improving the efficiency and consistency of picking and placing frame materials.

[0040] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.

Claims

1. A lamination frame pick-up and placement device for producing solar photovoltaic modules, characterized in that: It includes a profile bracket, on which a stepper motor adjustment mechanism and a fixed grasping mechanism are installed, the stepper motor adjustment mechanism is slidably connected to the mobile grasping mechanism, the mobile grasping mechanism is slidably connected to the profile bracket, photoelectric detection components and anti-drop components are provided between the mobile grasping mechanism and the fixed grasping mechanism, and the photoelectric detection components and the anti-drop components are fixedly connected to the profile bracket and the mobile grasping mechanism through a connecting plate.

2. A lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 1, characterized in that: The inner walls of the profile brackets at both ends of the stepper motor adjustment mechanism are provided with linear slide rails.

3. The lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 1, characterized in that: The mobile grabbing mechanism and the fixed grabbing mechanism are arranged opposite to each other.

4. The lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 1, characterized in that: The stepper motor adjustment mechanism includes a fixed frame, which is fixedly connected to the profile bracket. The bottoms of the fixed frame and the profile bracket are fixedly connected to the oil receiving groove. The fixed frame is fixedly connected to the stepper motor through a motor mounting plate. The stepper motor is connected to a lead screw. A nut is sleeved on the lead screw. The nut is fixedly connected to the movable bracket through a nut connecting plate. The movable bracket is slidingly connected to the linear slide rail of the profile bracket through a sliding connecting plate.

5. The lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 1, characterized in that: The mobile grabbing mechanism includes three first cylinders, which are fixedly mounted on the side wall of the mobile bracket through the first cylinder mounting plate and are evenly distributed on the mobile bracket. The driving end of the first cylinder is fixedly connected to the second cylinder mounting plate, the lower surface of the second cylinder mounting plate is fixedly connected to the second cylinder, and the driving end of the second cylinder is fixedly connected to the first frame connecting piece.

6. The lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 5, characterized in that: The fixed grabbing mechanism includes three third cylinders, which are fixedly mounted on the side wall of the profile bracket through a third cylinder mounting plate and are evenly distributed on the profile bracket. The driving end of the third cylinder is fixedly connected to the fourth cylinder mounting plate, the lower surface of the fourth cylinder mounting plate is fixedly connected to the fourth cylinder, and the driving end of the fourth cylinder is fixedly connected to the second frame connecting piece.

7. The lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 1, characterized in that: There are four groups of photoelectric detection components with the same structure. The photoelectric detection components include a photoelectric mounting plate, on which a photoelectric sensor is fixedly mounted. The photoelectric mounting plate is fixedly mounted on the side wall of the connecting plate.

8. The lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 6, characterized in that: There are four groups of anti-drop components with the same structure. The anti-drop components include a buffer support plate, a polyurethane buffer plate is fixedly installed on the lower surface of the buffer support plate, and the buffer support plate is fixedly installed on the inner wall of the connecting plate.

9. The lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 8, characterized in that: The first cylinder and the third cylinder are vertical telescopic cylinders, and the second cylinder and the fourth cylinder are horizontal telescopic cylinders.

10. The lamination frame pick-up and placement device for producing solar photovoltaic modules according to claim 9, characterized in that: A connecting plate is provided between every two first cylinders and between every two third cylinders, and two of the connecting plates are fixedly installed on the inner wall of the profile bracket, and the other two connecting plates are fixedly installed on the inner wall of the movable bracket. The two connecting plates installed on the profile bracket are symmetrically arranged with the two connecting plates installed on the movable bracket.

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