Harvesting system applied to self-propelled harvester

By designing a harvesting system for self-propelled harvesting machines, the problems of low harvesting efficiency, unstable quality and high damage rate in the prior art are solved, and efficient and stable harvesting effect and improvement of automation are achieved.

CN222442362UActive Publication Date: 2025-02-11ZHEJIANG SCI-TECH UNIV
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Patent Information

Application Number
CN202420932589.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-11
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

The existing self-propelled harvesters have problems such as low efficiency, unstable quality and high damage rate during the leek harvesting process, especially the lack of intelligent and automated technology.

Method used

A harvesting system applied to self-propelled harvester is designed, including a harvesting mechanism and a screw mechanism. The harvesting mechanism adopts a fixed blade structure and cam drive, combining a screw and a stepper motor to control the lifting and lowering of the cutting knife to ensure cutting efficiency. and quality.

Benefits of technology

It improves the harvesting efficiency and effect, reduces the damage rate of leeks, and improves the degree of automation of agricultural machinery, ensuring the harvesting quality and efficiency.

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Abstract

A harvesting system applied to a self-propelled harvester comprises a harvesting mechanism and a lead screw mechanism used for the harvesting mechanism to move up and down, the harvesting mechanism is installed on the lead screw mechanism, and the harvesting mechanism comprises a shearing plate block, a cutting side plate, two seedling supporting side plates, two trapezoidal seedling supporting frames, two 38-degree seedling supporting inclined blocks and a cutting knife. The rear end of the shearing plate is installed on the cutting side plates, the cutting side plates are installed on the lead screw mechanism, the two 38-degree seedling supporting inclined blocks are installed on the front portion of the shearing plate, and the two seedling supporting side plates are installed at the left end and the right end of the shearing plate in a bilateral symmetry mode. The two trapezoidal grain lifting frames incline forwards and downwards and are symmetrically installed on the two seedling lifting side plates respectively, a grain lifting opening allowing Chinese chives to enter is formed between the two trapezoidal grain lifting frames, and the cutting knife is installed at the bottom of the shearing plate block and connected with the power output end of the direct current motor. The harvesting efficiency and effect are improved, the damage rate of harvested Chinese chives is reduced, and the automation degree of agricultural machinery is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of intelligent agricultural machinery, in particular to a harvesting system applied to a self-propelled harvester. Background Art

[0002] With the improvement of agricultural mechanization, the popularity of self-propelled agricultural harvesters in rural China has gradually increased, especially in large-scale farmland and grain production bases, where self-propelled harvesters have become the mainstream harvesting tools; however, some self-propelled harvesting equipment has problems such as low operating efficiency, unstable operating quality, and high loss rate, which affects the harvesting efficiency and quality of crops. In particular, in the field of leek harvesting, the leek harvesting method still uses manual harvesting and packaging or uses harvesting machinery that requires manual assistance, which has a low level of intelligent automation, low efficiency, and consumes a lot of human resources. Summary of the invention

[0003] In order to overcome the defects of poor harvesting efficiency and poor harvesting effect in the existing leek harvesting technology, the utility model provides a harvesting system applied to a self-propelled harvester, which improves the harvesting efficiency and effect, reduces the breakage rate of harvested leeks, and improves the degree of automation of agricultural machinery.

[0004] The technical solution adopted by the utility model to solve its technical problems is:

[0005] A harvesting system applied to a self-propelled harvester comprises a harvesting mechanism and a screw mechanism for moving the harvesting mechanism up and down, wherein the harvesting mechanism is mounted on the screw mechanism, the harvesting mechanism comprises a shearing plate, a cutting side plate, two seedling supporting side plates, two trapezoidal grain supporting frames, two 38-degree seedling supporting inclined blocks and a cutting knife, the rear end of the shearing plate is mounted on the cutting side plate, the cutting side plate is mounted on the screw mechanism, the two 38-degree seedling supporting inclined blocks are mounted on the front of the shearing plate, the two seedling supporting side plates are symmetrically mounted on the left and right ends of the shearing plate, the two trapezoidal grain supporting frames are inclined forward and downward and are symmetrically mounted on the two seedling supporting side plates respectively, a grain supporting opening for leeks to enter is formed between the two trapezoidal grain supporting frames, the grain supporting opening is a structure that is wide at the bottom and small at the top, the cutting knife is mounted at the bottom of the shearing plate, and is connected to the power output end of a DC motor, the DC motor is located behind the 38-degree seedling supporting inclined block and is mounted on the shearing plate.

[0006] Furthermore, the cutting knife adopts a movable and fixed knife structure, including two cutting blades, the two cutting blades include a movable blade and a fixed blade, the two cutting blades are connected through a cutting knife connector, a pressure plate and a shear plate, and the movable blade is connected to the power output end of the DC motor.

[0007] Furthermore, the screw mechanism includes a screw group, a slider and a stepper motor. The screw group is rotatably mounted on the screw base, the rear end of the cutting side plate is mounted on the slider, the slider is slidably mounted on the screw group, the stepper motor is mounted on the upper end of the screw base, and its output shaft is connected to the screw group through a rigid coupling; the cutting side plate is connected to the front side frame of the walking system.

[0008] The beneficial effects of the utility model are mainly manifested in: the structure of movable and fixed blades is adopted and driven by a cam, which has efficient and stable cutting performance and little vibration influence; the lifting and lowering of the cutting blade is controlled by a screw rod and a stepping motor, which is stable and efficient; the cutting system is kept at a vertical distance of 5 to 7 cm from the ridge, which is conducive to maintaining the quality efficiency of leek harvesting and can ensure that the damage to the leek roots is minimized; thereby achieving the effect of improving the harvesting efficiency, reducing the breakage rate of harvested leeks, and improving the automation process of agricultural machinery. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model.

[0010] Figure 2 It is a schematic diagram of the utility model from a top view angle.

[0011] Figure 3 It is a schematic diagram of the utility model at an upward viewing angle.

[0012] Figure 4 yes Figure 1 Top view of the .

[0013] Figure 5 yes Figure 1 Bottom view of .

[0014] Figure 6 yes Figure 1 Side view of. DETAILED DESCRIPTION

[0015] The utility model is further described below in conjunction with the accompanying drawings.

[0016] Reference Figure 1 to Figure 6 , a harvesting system applied to a self-propelled harvester, installed on a walking system, comprising a harvesting mechanism and a screw mechanism for moving the harvesting mechanism up and down, the harvesting mechanism being installed on the screw mechanism, and the screw mechanism being installed on a front side frame of the walking system;

[0017] The harvesting mechanism includes a shearing plate 10, a cutting side plate 16, two seedling supporting side plates 3, 4, two trapezoidal grain supporting frames 1, 2, two thirty-eight-degree seedling supporting inclined blocks 5, 6 and a cutting knife. The rear end of the shearing plate 10 is installed on the cutting side plate 16, the cutting side plate 16 is installed on the screw mechanism, the two thirty-eight-degree seedling supporting inclined blocks 5, 6 are installed on the front part of the shearing plate 10, the two seedling supporting side plates 3, 4 are symmetrically installed on the left and right ends of the shearing plate 10, the two trapezoidal grain supporting frames 1, 2 are inclined forward and downward and are symmetrically installed on the two seedling supporting side plates 3, 4 respectively, and a grain supporting opening for leeks to enter is formed between the two trapezoidal grain supporting frames 1, 2, and the grain supporting opening is a structure that is wide at the bottom and small at the top. The cutting knife is installed at the bottom of the shearing plate 10 and is connected to the power output end of the DC motor 8. The DC motor 8 is located behind the thirty-eight-degree seedling supporting inclined block and is installed on the shearing plate 10.

[0018] The cutting knife adopts a movable and fixed knife structure, including two cutting blades 13 and 14, which are respectively a movable blade and a fixed blade. The two cutting blades 13 and 14 are installed at the bottom of the shearing plate 10 through the cutting knife connecting parts 7 and 15. The pressing plate 9 is located above the shearing plate 10, and the movable blade is connected to the power output end of the DC motor. The DC motor 8 is arranged between the two cutting knife connecting parts 7 and 15, and the cutting blades 13 and 14 are driven by the DC motor 8. The pressing plate 9 connects the shearing plate 10 and the cutting knife connecting parts 7 and 15 to reduce the vibration and looseness generated by the cutting knife when cutting.

[0019] The middle part of the cutting knife connecting piece is raised. The cutting knife is kept at a vertical distance of 5 to 7 cm from the ridge, which is conducive to maintaining the quality and efficiency of leek harvesting and can ensure that the damage to the leek roots is minimized.

[0020] The screw mechanism includes a screw group 18, a slider and a stepper motor 12. The screw group 18 is rotatably mounted on a screw base 17. The cutting side plate 16 is also mounted on the slider. The slider is slidably mounted on the screw group 18. The stepper motor 12 is mounted on the upper end of the screw base 17, and its output shaft is connected to the screw group 18 through a rigid coupling 11. The cutting side plate 16 is connected to the front frame of the walking system.

[0021] The cutting principle of the utility model is: through the movement of the movable blade and the support of the fixed blade, the relative position and movement between the cutting knife and the harvested material are controlled, so as to realize efficient and fast cutting; the actual working process is that according to the actual height between the ridges, the slider of the screw mechanism slides up and down, so that the cutting knife is lowered to 3 to 5 cm from the height of the ridge. During the translational movement of the walking system, the seedling-like harvested material enters the supporting mouth of the harvesting mechanism, and is guided to the cutting position by the 38-degree seedling supporting inclined blocks 5 and 6, and the DC motor 8 enables the cutting blade to realize fast cutting and harvesting.

[0022] The actual working scenario of this harvesting system is mainly the harvesting of seedlings in some rural field ridges. The height of the harvesting knife can be adjusted according to the height of the field ridges. It can efficiently cut the plants while effectively protecting the roots, which is suitable for continuous harvesting of seeds.

Claims

1. A harvesting system applied to a self-propelled harvester, characterized in that: The utility model comprises a harvesting mechanism and a screw mechanism for moving the harvesting mechanism up and down, wherein the harvesting mechanism is installed on the screw mechanism, and the harvesting mechanism comprises a shearing plate, a cutting side plate, two seedling supporting side plates, two trapezoidal seedling supporting frames, two 38-degree seedling supporting inclined blocks and a cutting knife, wherein the rear end of the shearing plate is installed on the cutting side plate, the cutting side plate is installed on the screw mechanism, the two 38-degree seedling supporting inclined blocks are installed on the front part of the shearing plate, the two seedling supporting side plates are symmetrically installed on the left and right ends of the shearing plate, the two trapezoidal seedling supporting frames are inclined forward and downward and are symmetrically installed on the two seedling supporting side plates respectively, a seedling supporting opening for leeks to enter is formed between the two trapezoidal seedling supporting frames, and the seedling supporting opening is a structure that is wide at the bottom and small at the top, the cutting knife is installed at the bottom of the shearing plate, and is connected to the power output end of the DC motor, and the DC motor is located behind the 38-degree seedling supporting inclined block and is installed on the shearing plate.

2. A harvesting system for a self-propelled harvester as claimed in claim 1, characterized in that: The cutting knife adopts a movable and fixed knife structure, including two cutting blades, the two cutting blades are respectively a movable blade and a fixed blade, the two cutting blades are connected through a cutting knife connector, a pressure plate and a shearing plate, and the movable blade is connected to the power output end of the DC motor.

3. A harvesting system for a self-propelled harvester according to claim 1 or 2, characterized in that: The screw mechanism includes a screw group, a slider and a stepper motor. The screw group is rotatably mounted on a screw base. The rear end of the cutting side plate is mounted on the slider. The slider is slidably mounted on the screw group. The stepper motor is mounted on the upper end of the screw base, and its output shaft is connected to the screw group through a rigid coupling. The cutting side plate is connected to the front frame of the walking system.