Tail gas condensing equipment of toluene reduction extractor

By setting up a surrounding condensation tube in the processing barrel of the toluene reduction extraction machine and using the method of spraying coolant, the problem of excessive and incomplete condensation of the exhaust gas is solved, and rapid condensation of the exhaust gas and reuse of heat is achieved, reducing the Toluene waste and environmental pollution.

CN222445422UActive Publication Date: 2025-02-11YANGZHOU CHUANGDA MACHINERY CO LTD
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Patent Information

Application Number
CN202420774704.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-15
Publication Date
2025-02-11
Estimated Expiration
2034-04-15

AI Technical Summary

Technical Problem

When the existing toluene reduction extractors treat exhaust gas, the exhaust gas temperature is too high and not completely condensed, resulting in waste of toluene and environmental pollution.

Method used

A toluene reduction extraction machine exhaust condensation equipment is designed. The rapid condensation of exhaust gas is achieved by setting a surround condensation tube in the treatment barrel and spraying coolant onto the surface of the condensation tube using a water tank and water pipe.

Benefits of technology

It effectively reduces the exhaust gas temperature, achieves complete condensation of exhaust gas, reduces the waste of toluene and environmental pollution, and recycles the heat in the exhaust gas, improving the utilization rate of resources.

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Patent Text Reader

Abstract

The utility model belongs to the technical field of tail gas condensation, and particularly relates to tail gas condensation equipment of a toluene reduction extractor, which comprises an extractor body, the side wall of the extractor body is communicated with a first air outlet pipe; the end part of the first gas outlet pipe is communicated with a treatment barrel; the inner side wall of the treatment barrel is fixedly connected with a condensation pipe; the condensation pipe is arranged on the inner side wall of the treatment barrel in a surrounding mode, through the structure, the condensation pipe and cooling liquid can work in a matched mode, the temperature in the treatment barrel is rapidly reduced, meanwhile, tail gas generated by work in the extraction machine body can be guided into the treatment barrel through the first gas outlet pipe, and the tail gas is exhausted through the first gas outlet pipe. Therefore, the purpose of condensing the tail gas generated during working of the extractor body is achieved, environmental pollution caused by the fact that the tail gas is directly discharged into air is reduced, meanwhile, the tail gas is treated through a condensation method, heat contained in the tail gas can be recycled, and the utilization rate of resources is further increased.
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Description

Technical Field

[0001] The utility model belongs to the technical field of tail gas condensation, in particular to a toluene reduction extraction machine tail gas condensation device. Background Art

[0002] Toluene reduction extractor is a kind of industrial equipment, which is a machine used to handle and process toluene in industrial production.

[0003] During the use of the toluene reduction extractor, the material containing toluene needs to be placed inside the toluene reduction extractor, and then the toluene reduction extractor is started. At this time, as the toluene reduction extractor is started, toluene is emitted from the material. When toluene is emitted, the emitted exhaust gas needs to be treated to achieve environmental protection.

[0004] After long-term use and observation of the existing toluene reduction extraction machine, it was found that after toluene was processed inside the toluene reduction extraction machine, the exhaust gas directly discharged was too hot. After these exhaust gases were discharged and condensed by the condensation system of the toluene reduction extraction machine, there was still a situation where the exhaust gas was not completely condensed. If it was discharged directly, it would cause waste of toluene and pollution to the environment.

[0005] To this end, the utility model provides a toluene reduction extraction machine tail gas condensation device. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0007] The technical solution adopted by the utility model to solve its technical problems is: the utility model is a toluene reduction extractor exhaust gas condensing device, comprising an extractor body; the side wall of the extractor body is connected to a first air outlet pipe; the end of the first air outlet pipe is connected to a processing barrel; the inner side wall of the processing barrel is fixedly connected to a condensing pipe; the condensing pipe is arranged around the inner side wall of the processing barrel; the side wall of the processing barrel is fixedly connected to a support plate; the top of the support plate is fixedly connected to a water tank; the side wall of the water tank is connected to a water pipe; the end of the water pipe extends to the interior of the processing barrel. Through the above structure, the condensing pipe and the coolant can work together to quickly reduce the temperature inside the processing barrel. At the same time, the exhaust gas generated by the internal operation of the extractor body can be introduced into the interior of the processing barrel through the first air outlet pipe, thereby achieving the purpose of condensing the exhaust gas generated by the operation of the extractor body, reducing the pollution to the environment caused by the direct discharge of exhaust gas into the air, and at the same time, by treating the exhaust gas by condensation, the heat contained in the exhaust gas can be recovered and reused, further increasing the utilization rate of resources.

[0008] Preferably, a ring is fixedly connected to the middle part of the water pipe; two support rods are fixedly connected to the side walls of the ring; the two support rods are symmetrically arranged, and the ends are fixedly connected to the side walls of the treatment barrel. Through the above structure, the ring and the support rods can cooperate with the Jisang water pipe to be fixed in a specified position, thereby reducing the shaking of the water pipe as the water pump is started, which may cause it to fall off.

[0009] Preferably, the top of the processing barrel is connected to a second air outlet pipe; the end of the second air outlet pipe is connected to an air storage bag. Through the above structure, the excess gas processed inside the processing barrel can be uniformly collected and processed, reducing the discharge of waste gas into the air and the occurrence of environmental pollution caused by it.

[0010] Preferably, the inner wall of the processing barrel is fixed with a plurality of fixing parts; the plurality of fixing parts are equidistantly distributed on the inner wall of the processing barrel, and the condenser is fixed inside the plurality of fixing parts. Through the above structure, the condenser can be fixed, thereby reducing the possibility of the condenser falling off and causing damage to the condenser when the condenser works inside the processing barrel for a long time.

[0011] Preferably, a plurality of fins are fixedly connected to the middle of the condenser tube; the plurality of fins are equidistantly distributed on the surface of the condenser tube and are arranged opposite to each other. Through the above structure, the exhaust gas can be condensed more quickly.

[0012] Preferably, a filter plate is fixedly connected to the top of the processing barrel; the filter plate is located at the connection point between the first air outlet pipe and the processing barrel. Through the above structure, the blockage caused by excessive accumulation of impurities and dust inside the processing barrel can be reduced.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. The toluene reduction extractor exhaust gas condensing device described in the utility model can rapidly reduce the temperature inside the treatment barrel through the cooperation of the condensing tube and the coolant. At the same time, the exhaust gas generated by the internal operation of the extractor body can be introduced into the interior of the treatment barrel through the first exhaust pipe, thereby achieving the purpose of condensing the exhaust gas generated by the operation of the extractor body, reducing the pollution to the environment caused by the direct discharge of exhaust gas into the air. At the same time, by treating the exhaust gas through the condensation method, the heat contained in the exhaust gas can be recovered and reused, further increasing the utilization rate of resources.

[0015] 2. The toluene reduction extraction machine exhaust gas condensation device described in the utility model allows the ring and the support rod to cooperate with the water pipe to be fixed in a specified position, thereby reducing the shaking of the water pipe when the water pump is started, thereby reducing the possibility of it falling off. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model will be further described below in conjunction with the accompanying drawings.

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure of the air storage bag in the utility model;

[0019] Figure 3 It is a structural schematic diagram of the water tank in the utility model;

[0020] Figure 4 It is a structural schematic diagram of the condenser in the utility model;

[0021] In the figure: 1. Extractor body; 12. First air outlet pipe; 13. Processing barrel; 14. Support plate; 15. Water tank; 16. Water pipe; 17. Condenser; 2. Ring; 21. Support rod; 3. Second air outlet pipe; 31. Air storage bag; 4. Fixing part; 5. Fin; 6. Filter plate. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figures 1 to 4As shown, a toluene reduction extraction machine tail gas condensation device described in an embodiment of the utility model comprises an extraction machine body 1; the side wall of the extraction machine body 1 is connected to a first air outlet pipe 12; the end of the first air outlet pipe 12 is connected to a treatment barrel 13; the inner side wall of the treatment barrel 13 is fixedly connected to a condensation pipe 17; the condensation pipe 17 is arranged around the inner side wall of the treatment barrel 13; the side wall of the treatment barrel 13 is fixedly connected to a support plate 14; the top of the support plate 14 is fixedly connected to a water tank 15; the side wall of the water tank 15 is connected to A water pipe 16 is connected; the end of the water pipe 16 extends to the interior of the processing barrel 13. When working, the extractor body 1 is started to perform preliminary processing on toluene. At this time, the tail gas generated by the processing of toluene will enter the interior of the processing barrel 13 through the first outlet pipe 12. At this time, the condenser 17 inside the processing barrel 13 is started. With the start of the condenser 17, the temperature inside the processing barrel 13 will drop rapidly. At this time, the tail gas inside the processing barrel 13 will also contact with the cold air and then be condensed. At the same time, through the inner part of the water tank 15 The cooling liquid is filled in the water tank 15, and the water pump inside the support plate 14 is started synchronously. As the water pump is started, the cooling liquid inside the water tank 15 will fill the inside of the water pipe 16. At this time, the cooling liquid continues to flow along the contour of the water pipe 16 until it flows to the end of the water pipe 16. At this time, the cooling liquid will be sprayed into the inside of the treatment barrel 13 synchronously with the end of the water pipe 16. At this time, as the cooling liquid is sprayed, the cooling liquid will contact the surface of the condenser tube 17. At this time, the contact between the refrigerated condenser tube 17 and the cooling liquid will make the surface temperature of the condenser tube 17 lower. Through the above structure, the condenser tube 17 and the cooling liquid can work together to quickly reduce the temperature inside the treatment barrel 13. At the same time, the exhaust gas generated by the internal operation of the extractor body 1 can be introduced into the interior of the treatment barrel 13 through the first exhaust pipe 12, thereby achieving the purpose of condensing the exhaust gas generated by the operation of the extractor body 1, reducing the pollution to the environment caused by the exhaust gas being directly discharged into the air. At the same time, by treating the exhaust gas by the condensation method, the heat contained in the exhaust gas can be recovered and reused, further increasing the utilization rate of resources.

[0024] like Figure 1 and Figure 2As shown, a collar 2 is fixedly connected to the middle of the water pipe 16; two support rods 21 are fixedly connected to the side walls of the collar 2; the two support rods 21 are symmetrically arranged, and the ends are fixedly connected to the side walls of the processing barrel 13. During operation, the cooling liquid is continuously sprayed to the inside of the processing barrel 13 through the water pipe 16, so that the surface of the condenser 17 can be continuously in contact with the cooling liquid, so that the inside of the processing barrel 13 is always in a low temperature state. As time goes by, the water pipe 16 will shake to a certain extent as the water pump is continuously started. At this time, as the shaking continues, the water pipe 16 will fall off over time. At this time, the collar 2 is installed in the middle of the water pipe 16, and then the collar 2 and the side walls of the processing barrel 13 are connected together through two support rods 21, so that the water pipe 16 can be supported. Through the above structure, the collar 2 and the support rods 21 can cooperate with the water pipe 16 to be fixed at a specified position, thereby reducing the shaking of the water pipe 16 as the water pump is started, thereby reducing the situation where the water pipe 16 falls off.

[0025] like Figure 1 and Figure 2 As shown, the top of the processing barrel 13 is connected to a second air outlet pipe 3; the end of the second air outlet pipe 3 is connected to an air storage bag 31. During operation, after the exhaust gas is condensed inside the processing barrel 13, the second air outlet pipe 3 can be connected to a designated position, i.e., the top of the processing barrel 13. At this time, with the installation of the second air outlet pipe 3, the air storage bag 31 is also in a designated position with the installation of the second air outlet pipe 3. At this time, the gas inside the processing barrel 13 will enter the interior of the air storage bag 31 through the second air outlet pipe 3. At this time, with the change in the size of the air storage bag 31, the amount of gas stored in the air storage bag 31 can be directly observed. When the gas inside the processing barrel 13 enters the interior of the air storage bag 31, the second air outlet pipe 3 can be pulled out. Through the above structure, the excess gas that has been processed inside the processing barrel 13 can be uniformly collected and processed, reducing the discharge of waste gas into the air, causing environmental pollution.

[0026] like Figure 2 As shown, the inner wall of the processing barrel 13 is fixed with a plurality of fixing parts 4; the plurality of fixing parts 4 are equidistantly distributed on the inner wall of the processing barrel 13, and the condenser 17 is fixed inside the plurality of fixing parts 4. When working, in order to cool down the inside of the processing barrel 13, the condenser 17 needs to be placed inside the processing barrel 13. At this time, a plurality of fixing parts 4 are installed inside the processing barrel 13, and at the same time, the condenser 17 is inserted into the inside of the fixing part 4 to fix the condenser 17. Through the above structure, the condenser 17 can be fixed, which reduces the condenser 17 working inside the processing barrel 13 for a long time, and reduces the possibility of the condenser 17 falling off and causing damage to the condenser 17.

[0027] like Figure 2 and Figure 3 As shown, a plurality of fins 5 are fixedly connected to the middle of the condenser tube 17; the plurality of fins 5 are equidistantly distributed on the surface of the condenser tube 17 and are arranged opposite to each other. When working, by installing a plurality of fins 5 in the middle of the condenser tube 17 and starting the fins 5 at the same time, the operation of the plurality of fins 5 can further reduce the temperature of the surface of the condenser tube 17, thereby making the contact temperature of the exhaust gas entering the interior of the treatment barrel 13 lower. Through the above structure, the exhaust gas can be condensed faster.

[0028] like Figure 3 As shown, a filter plate 6 is fixedly connected to the top of the processing barrel 13; the filter plate 6 is located at the connection point between the first exhaust pipe 12 and the processing barrel 13. During operation, when the exhaust gas enters the interior of the processing barrel 13 from the extractor body 1, the exhaust gas will first contact the filter plate 6. At this time, the exhaust gas in contact with the filter plate 6 will perform preliminary filtration on the exhaust gas entering the interior of the processing barrel 13, thereby reducing the exhaust gas entering the interior of the processing barrel 13, carrying more impurities and dust. Through the above structure, the blockage caused by excessive accumulation of impurities and dust in the processing barrel 13 can be reduced.

[0029] like Figure 2 As shown, the fixing member 4 and the fin 5 are staggered. With the above structure, the situation where the fixing member 4 blocks the fin 5 and thus affects the operation of the fin 5 can be reduced.

[0030] During operation, the extractor body 1 is started to perform preliminary processing on toluene. At this time, the exhaust gas generated by the processing of toluene will enter the interior of the processing barrel 13 through the first exhaust pipe 12. At this time, the condenser 17 inside the processing barrel 13 is started. With the start of the condenser 17, the temperature inside the processing barrel 13 will drop rapidly. At this time, the exhaust gas inside the processing barrel 13 will also come into contact with the cold air and then be condensed. At the same time, by filling the inside of the water tank 15 with coolant, the water pump inside the support plate 14 is started synchronously. With the start of the water pump, the coolant inside the water tank 15 will be filled into the inside of the water pipe 16. At this time, the coolant continues to flow along the contour of the water pipe 16 until it flows to the end of the water pipe 16. At this time, the coolant will be synchronously with the water The end of the tube 16 is sprayed into the interior of the treatment barrel 13. At this time, as the coolant is sprayed, the coolant will contact the surface of the condenser tube 17. At this time, the contact between the refrigerated condenser tube 17 and the coolant will make the surface temperature of the condenser tube 17 lower. Continuously spraying the coolant into the interior of the treatment barrel 13 through the water pipe 16 can make the surface of the condenser tube 17 constantly contact with the coolant, so that the interior of the treatment barrel 13 is always in a low temperature state. As time goes by, the water pipe 16 will shake to a certain extent as the water pump is continuously started. At this time, as the shaking continues, the water pipe 16 will fall off over time. At this time, a ring 2 is installed in the middle of the water pipe 16, and then the ring 2 and the treatment barrel 13 are connected through two support rods 21. The side walls are connected together, so that the water pipe 16 can be supported. When the exhaust gas is condensed inside the treatment barrel 13, the second air outlet pipe 3 can be connected to the specified position, that is, the top of the treatment barrel 13. At this time, with the installation of the second air outlet pipe 3, the air storage bag 31 is also in the specified position with the installation of the second air outlet pipe 3. At this time, the gas inside the treatment barrel 13 will enter the interior of the air storage bag 31 through the second air outlet pipe 3. At this time, as the size of the air storage bag 31 changes, the amount of gas stored in the air storage bag 31 can be directly observed. When the gas inside the treatment barrel 13 enters the interior of the air storage bag 31, the second air outlet pipe 3 can be pulled out to achieve cooling of the inside of the treatment barrel 13. It is necessary to place the condenser 17 at the treatment barrel 13. The interior of the treatment barrel 13 is then fixed by installing multiple fixings 4 inside the treatment barrel 13, and at the same time, the condenser 17 is inserted into the fixings 4 to fix the condenser 17. Multiple fins 5 are installed in the middle of the condenser 17, and the fins 5 are started at the same time. The operation of the multiple fins 5 can further reduce the temperature of the surface of the condenser 17, thereby making the exhaust gas entering the treatment barrel 13 contact with a lower temperature. When the exhaust gas enters the interior of the treatment barrel 13 from the extractor body 1, the exhaust gas will first contact the filter plate 6. At this time, the exhaust gas in contact with the filter plate 6 will perform preliminary filtration on the exhaust gas entering the treatment barrel 13, thereby reducing the exhaust gas entering the treatment barrel 13 and carrying more impurities and dust.

[0031] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A toluene reduction extraction machine tail gas condensation device, comprising an extraction machine body (1); characterized in that: The side wall of the extraction machine body (1) is connected to a first air outlet pipe (12); the end of the first air outlet pipe (12) is connected to a treatment barrel (13); a condenser pipe (17) is fixedly connected to the inner wall of the treatment barrel (13); the condenser pipe (17) is arranged around the inner wall of the treatment barrel (13); the side wall of the treatment barrel (13) is fixedly connected to a support plate (14); the top of the support plate (14) is fixedly connected to a water tank (15); the side wall of the water tank (15) is connected to a water pipe (16); the end of the water pipe (16) extends to the interior of the treatment barrel (13).

2. A toluene reduction extraction machine tail gas condensation device according to claim 1, characterized in that: A collar (2) is fixedly connected to the middle of the water pipe (16); two support rods (21) are fixedly connected to the side wall of the collar (2); the two support rods (21) are symmetrically arranged, and the ends thereof are fixedly connected to the side wall of the treatment barrel (13).

3. A toluene reduction extraction machine tail gas condensation device according to claim 2, characterized in that: The top of the processing barrel (13) is connected to a second air outlet pipe (3); the end of the second air outlet pipe (3) is connected to an air storage bag (31).

4. A toluene reduction extraction machine tail gas condensation device according to claim 3, characterized in that: The inner wall of the processing barrel (13) is fixedly connected with a plurality of fixing parts (4); the plurality of fixing parts (4) are evenly distributed on the inner wall of the processing barrel (13), and the condensing pipe (17) is fixed inside the plurality of fixing parts (4).

5. A toluene reduction extraction machine tail gas condensation device according to claim 4, characterized in that: A plurality of fins (5) are fixedly connected to the middle of the condenser tube (17); the plurality of fins (5) are evenly distributed on the surface of the condenser tube (17) and are arranged opposite to each other.

6. A toluene reduction extraction machine tail gas condensation device according to claim 5, characterized in that: A filter plate (6) is fixedly connected to the top of the processing barrel (13); the filter plate (6) is located at the connection point between the first air outlet pipe (12) and the processing barrel (13).