Diamond wire cutting liquid on-line filtering and recycling system

By designing the online filtration and recycling system of the diamond wire cutting liquid with rotary bracket and adjustable filter plate, the problem of difficulty in cleaning burr jams in the existing system is solved, and the function of online real-time monitoring of the accumulation of burrs is realized. Significantly improves the cleanliness and efficiency of the system.

CN222445595UActive Publication Date: 2025-02-11JIANGSU JINYI PHOTOVOLTAIC MATERIALS CO LTD
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Patent Information

Application Number
CN202420005926.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2025-02-11
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

The existing diamond wire cutting liquid filtration circulation reuse system uses filter screens to fix holes to cause burrs to get stuck, making it difficult to clean, and it is impossible to monitor the accumulation of burrs in real time online.

Method used

A diamond wire cutting liquid online filtration and recycling system is designed, using a rotating bracket and an adjustable filter plate, allowing the filter plate to rotate to facilitate cleaning of burrs, and the weight of the burrs is monitored in real time through a weighing sensor to remind staff to clean up.

Benefits of technology

The burr cleaning process is simplified, the work difficulty and labor amount is reduced, the device is more user-friendly, and the function of online real-time monitoring of the accumulation of burrs is achieved to avoid excessive burrs affecting the filtering effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an online filtering and recycling system for diamond wire cutting liquid, which relates to the technical field of filtering and recycling of diamond wire cutting liquid and comprises a connecting rotating shaft arranged on one side of the upper end face of a diamond wire cutting liquid filtering and recycling box main body. According to the device, the lower matching filter screen plate and the upper matching filter screen plate can rotate by mounting the rotating bracket, so that a worker can conveniently clean burrs at the upper ends of the lower matching filter screen plate and the upper matching filter screen plate, the burrs are prevented from falling into the device, and the device is extremely simple to clean; the lower matching support and the upper matching support are installed, so that when a worker needs to clean the device, the worker only needs to separate the lower matching support from the upper matching support, the upper matching filter screen plate and the lower matching filter screen plate can be separated, then the size of a hole of the device is adjusted, the worker can easily shake off burrs, and the work efficiency is improved. And the cleaning difficulty of workers on the device is reduced, and the labor capacity of the workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of diamond wire cutting liquid filtering and recycling, in particular to an online diamond wire cutting liquid filtering and recycling system. Background Art

[0002] The diamond wire cutting machine uses a one-way circulation or reciprocating circulation mode of the diamond wire to form a relative grinding motion between the diamond wire and the object to be cut, thereby achieving the purpose of cutting. The diamond wire cutting machine is widely used in various industrial productions. When the diamond wire cutting machine is in use, it is necessary to use cutting fluid to continue to cool the cutting materials and materials of the diamond wire cutting machine to avoid the cutting materials and materials of the diamond wire cutting machine from being too high in temperature to ensure the high quality of the product. After use, the diamond wire cutting fluid will be recycled by the diamond wire cutting fluid filtration and recycling system. When the diamond wire cutting fluid filtration and recycling system recycles the diamond wire cutting fluid, it is first necessary to filter the diamond wire cutting fluid to remove the material burrs inside the diamond wire cutting fluid to avoid the material burrs clogging the cutting fluid delivery pump;

[0003] However, the existing diamond wire cutting fluid filtration and recycling system usually uses a filter screen to filter burrs. Since the holes of the filter screen are fixed and there are many holes, when the burrs are stuck inside the holes of the filter screen, it is extremely inconvenient and difficult for the staff to clean the filter screen. Therefore, it does not meet the existing needs. In this regard, we propose an online filtration and recycling system for diamond wire cutting fluid. Utility Model Content

[0004] The purpose of the utility model is to provide an online filtration and recycling system for diamond wire cutting fluid, so as to solve the problem that the diamond wire cutting fluid filtration and recycling system proposed in the above-mentioned background technology usually adopts a filter screen to filter burrs. Since the holes of the filter screen are fixed and there are many holes, when burrs are stuck in the holes of the filter screen, it is extremely inconvenient and difficult for the staff to clean the filter screen.

[0005] To achieve the above purpose, the utility model provides the following technical solutions: a diamond wire cutting liquid online filtering and recycling system, comprising a diamond wire cutting liquid filtering and recycling box body:

[0006] A connecting shaft, which is arranged on one side of the upper end surface of the diamond wire cutting liquid filtering and recycling box body, the diamond wire cutting liquid filtering and recycling box body is fixedly connected to the connecting shaft, a rotating bracket is arranged on the upper end of the connecting shaft, the rotating bracket is rotatably connected to the connecting shaft, a lower matching bracket is installed inside the upper end of the rotating bracket, the lower matching bracket is connected to the rotating bracket through a slot, a lower matching filter screen is arranged inside the lower matching bracket, an upper matching bracket is arranged on the upper end of the lower matching bracket, and an upper matching filter screen is arranged inside the upper matching bracket;

[0007] The middle support plate is arranged inside the rotating bracket. Weighing sensors are arranged on both sides of the front and rear ends of the upper end face of the diamond wire cutting liquid filtering and recycling box body. The weighing sensors are fixedly connected to the diamond wire cutting liquid filtering and recycling box body.

[0008] Preferably, a single chip microcomputer is installed on the front end surface of the diamond wire cutting liquid filtering and recycling box body, and the single chip microcomputer is fixedly connected to the diamond wire cutting liquid filtering and recycling box body.

[0009] Preferably, a partition plate is installed inside the main body of the diamond wire cutting liquid filtering and recycling box, and the partition plate is fixedly connected to the main body of the diamond wire cutting liquid filtering and recycling box.

[0010] Preferably, a circulation pump is installed at the lower end of the interior of the diamond wire cutting liquid filtering and recycling box body, and the circulation pump is fixedly connected to the diamond wire cutting liquid filtering and recycling box body.

[0011] Preferably, an output pipe is installed at the output end of the circulation pump, and the output pipe is fixedly connected to the circulation pump.

[0012] Preferably, an input pipe is installed at the input end of the circulation pump, and the input pipe is fixedly connected to the circulation pump.

[0013] Preferably, a convenient buckle groove is provided on the side of the upper matching bracket and the side of the lower matching bracket away from the connecting shaft.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. The utility model can rotate the lower matching filter screen plate and the upper matching filter screen plate by installing a rotating bracket, which is convenient for the staff to clean the burrs on the upper ends of the lower matching filter screen plate and the upper matching filter screen plate, and prevents the burrs from falling into the inside of the device when the staff cleans the burrs, making the device cleaning extremely simple. The installation of the lower matching bracket and the upper matching bracket allows the staff to separate the upper matching filter screen plate from the lower matching filter screen plate when they need to clean the device, and then adjust the size of the holes in the device. The staff can easily shake off the burrs, reducing the difficulty of cleaning the device for the staff, reducing the workload of the staff, and making the device more humane;

[0016] 2. The utility model can weigh the burrs coming out of the upper end of the device by installing a weighing sensor. When the weight of the burr reaches a certain value, the weighing sensor sends a signal to the single-chip microcomputer, so that the staff can know it at the first time and clean the burrs to avoid excessive burrs that affect the filtering effect of the device. The device has the function of online real-time monitoring of the accumulated burrs. The convenient buckle slot is set to facilitate the staff to take out the upper matching bracket and the lower matching bracket, separate the lower matching bracket and the upper matching bracket, reduce the difficulty of cleaning the burrs of the device, and make the device more user-friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the online filtration and recycling system of diamond wire cutting fluid of the utility model;

[0018] Figure 2 This is a three-dimensional main view of the online filtration and recycling system for diamond wire cutting fluid of the utility model;

[0019] Figure 3 This is a diagram showing the connection between the middle support plate and the rotating bracket of the utility model;

[0020] Figure 4 This is a connection diagram of the utility model connecting the rotating shaft and the rotating bracket;

[0021] Figure 5 This is a connection diagram of the lower matching bracket and the lower matching filter screen plate of the utility model;

[0022] Figure 6 This is a connection diagram between the upper matching bracket and the upper matching filter screen plate of the utility model.

[0023] In the figure: 1. Diamond wire cutting liquid filtration and recycling box body; 2. Connecting shaft; 3. Weighing sensor; 4. Upper matching bracket; 5. Upper matching filter screen; 6. Lower matching bracket; 7. Lower matching filter screen; 8. Middle support plate; 9. Convenient buckle slot; 10. Rotating bracket; 11. Single chip microcomputer; 12. Circulation pump; 13. Output pipe; 14. Input pipe; 15. Partition plate. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0025] See also Figure 1-6 The utility model provides an embodiment: a diamond wire cutting liquid online filtering and recycling system, comprising a diamond wire cutting liquid filtering and recycling box body 1:

[0026] The connecting shaft 2 is arranged on one side of the upper end surface of the diamond wire cutting liquid filtering and recycling box body 1. The diamond wire cutting liquid filtering and recycling box body 1 is fixedly connected to the connecting shaft 2. A rotating bracket 10 is arranged on the upper end of the outer side of the connecting shaft 2. The installation of the rotating bracket 10 can make the lower matching filter screen plate 7 and the upper matching filter screen plate 5 rotate, which is convenient for the staff to clean the burrs on the upper ends of the lower matching filter screen plate 7 and the upper matching filter screen plate 5, and prevents the burrs from falling into the inside of the device when the staff cleans the burrs, making the device cleaning extremely simple. The rotating bracket 10 is rotatably connected to the connecting shaft 2, and the lower matching bracket 6 is installed inside the upper end of the rotating bracket 10. The lower matching bracket 6 is connected with the rotating bracket 10 through a card slot, and a lower matching filter screen plate 7 is arranged inside the lower matching bracket 6. When the lower matching bracket 6 and the upper matching bracket 4 are installed, the staff only needs to separate the lower matching bracket 6 from the upper matching bracket 4 when cleaning the device, and then the upper matching filter screen plate 5 can be separated from the lower matching filter screen plate 7, thereby adjusting the size of the holes of the device, and the staff can easily shake off the burrs, reducing the difficulty of cleaning the device for the staff, reducing the workload of the staff, and making the device more humane. The upper end of the lower matching bracket 6 is provided with an upper matching bracket 4, and the upper matching bracket 4 is provided with an upper matching filter screen plate 5;

[0027] The middle support plate 8 is arranged inside the rotating bracket 10. Weighing sensors 3 are arranged on both sides of the front and rear ends of the upper end face of the diamond wire cutting liquid filtering and recycling box body 1. The weighing sensor 3 can be installed to weigh the burrs coming out of the upper end of the device. When the weight of the burr reaches a certain value, the weighing sensor 3 sends a signal to the single-chip microcomputer 11, so that the staff can know it at the first time and clean the burrs to avoid excessive burrs affecting the filtering effect of the device, so that the device has the function of online real-time monitoring of the burr accumulation. The weighing sensor 3 is fixedly connected to the diamond wire cutting liquid filtering and recycling box body 1.

[0028] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A single chip microcomputer 11 is installed on the front end surface of the diamond wire cutting liquid filtering and recycling box body 1, and the single chip microcomputer 11 is fixedly connected to the diamond wire cutting liquid filtering and recycling box body 1. A partition plate 15 is installed inside the diamond wire cutting liquid filtering and recycling box body 1, and the partition plate 15 is fixedly connected to the diamond wire cutting liquid filtering and recycling box body 1. A circulation pump 12 is installed at the lower end of the diamond wire cutting liquid filtering and recycling box body 1, and the circulation pump 12 is fixedly connected to the diamond wire cutting liquid filtering and recycling box body 1. The circulation pump 12 An output pipe 13 is installed at the output end, and the output pipe 13 is fixedly connected to the circulation pump 12. An input pipe 14 is installed at the input end of the circulation pump 12, and the input pipe 14 is fixedly connected to the circulation pump 12. The upper matching bracket 4 and the lower matching bracket 6 are both provided with convenient buckle grooves 9 on the side away from the connecting shaft 2. The convenient buckle grooves 9 can facilitate the staff to take out the upper matching bracket 4 and the lower matching bracket 6, separate the lower matching bracket 6 and the upper matching bracket 4, reduce the difficulty of cleaning burrs of the device, and make the device more humane.

[0029] Working principle: When in use, the recovered diamond wire cutting liquid falls on the lower matching filter screen plate 7 and the upper end of the upper matching filter screen plate 5, and the lower matching filter screen plate 7 and the upper matching filter screen plate 5 filter the burrs in the diamond wire cutting liquid, and then the diamond wire cutting liquid is reused under the action of the circulation pump 12. When the burr weight reaches a certain value, the weighing sensor 3 sends a signal to the single-chip microcomputer 11, so that the staff can know it at the first time, clean the burrs, avoid excessive burrs and affect the filtering effect of the device, and then the staff rotates the rotating bracket 10, removes the rotating bracket 10, and then rotates the rotating bracket 10 180 degrees, and removes the lower rotating bracket 10. The lower matching bracket 6 and the upper matching bracket 4 are removed to separate the lower matching filter screen plate 7 from the upper matching filter screen plate 5. Then the staff gently taps the lower matching filter screen plate 7 and the upper matching filter screen plate 5 to shake off the burrs on the outside of the lower matching filter screen plate 7 and the upper matching filter screen plate 5, and the burrs will not get stuck. The rotating bracket 10 installed in the device can make the lower matching filter screen plate 7 and the upper matching filter screen plate 5 rotate, which is convenient for the staff to clean the burrs on the upper ends of the lower matching filter screen plate 7 and the upper matching filter screen plate 5, and prevent the burrs from falling into the inside of the device when the staff is cleaning the burrs, making the device extremely simple to clean.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A diamond wire cutting liquid online filtering and recycling system, comprising a diamond wire cutting liquid filtering and recycling box body (1), characterized in that: A connecting shaft (2) is arranged on one side of the upper end surface of the diamond wire cutting liquid filtering and recycling box body (1); the diamond wire cutting liquid filtering and recycling box body (1) is fixedly connected to the connecting shaft (2); a rotating bracket (10) is arranged at the upper end of the outer portion of the connecting shaft (2); the rotating bracket (10) is rotatably connected to the connecting shaft (2); a lower matching bracket (6) is installed inside the upper end of the rotating bracket (10); the lower matching bracket (6) is connected to the rotating bracket (10) via a slot; a lower matching filter screen plate (7) is arranged inside the lower matching bracket (6); an upper matching bracket (4) is arranged at the upper end of the lower matching bracket (6); an upper matching filter screen plate (5) is arranged inside the upper matching bracket (4); A middle support plate (8) is arranged inside the rotating bracket (10), and weighing sensors (3) are arranged on both sides of the front and rear ends of the upper end face of the diamond wire cutting liquid filtering and recycling box body (1), and the weighing sensors (3) are fixedly connected to the diamond wire cutting liquid filtering and recycling box body (1).

2. The diamond wire cutting fluid online filtration and recycling system according to claim 1, characterized in that: A single chip computer (11) is installed on the front end surface of the diamond wire cutting liquid filtering and recycling box body (1), and the single chip computer (11) is fixedly connected to the diamond wire cutting liquid filtering and recycling box body (1).

3. The diamond wire cutting fluid online filtration and recycling system according to claim 1, characterized in that: A partition plate (15) is installed inside the diamond wire cutting liquid filtering and recycling box body (1), and the partition plate (15) is fixedly connected to the diamond wire cutting liquid filtering and recycling box body (1).

4. The diamond wire cutting fluid online filtration and recycling system according to claim 1, characterized in that: A circulation pump (12) is installed at the lower end of the diamond wire cutting liquid filtering and recycling box body (1), and the circulation pump (12) is fixedly connected to the diamond wire cutting liquid filtering and recycling box body (1).

5. The diamond wire cutting fluid online filtration and recycling system according to claim 4, characterized in that: An output pipe (13) is installed at the output end of the circulation pump (12), and the output pipe (13) is fixedly connected to the circulation pump (12).

6. The diamond wire cutting fluid online filtration and recycling system according to claim 4, characterized in that: An input pipe (14) is installed at the input end of the circulation pump (12), and the input pipe (14) is fixedly connected to the circulation pump (12).

7. The diamond wire cutting fluid online filtration and recycling system according to claim 1, characterized in that: The upper matching bracket (4) and the lower matching bracket (6) are both provided with a convenient buckle groove (9) on one side away from the connecting shaft (2).