Dye auxiliary adding mechanism
By designing a dye additive mechanism and using the combination of agitating and cutting mechanisms, the equipment wear and uneven distribution problems caused by direct delivery of dye additives are solved, and uniform dispersion of additives and improved dye performance are achieved.
Patent Information
- Application Number
- CN202421188997.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The existing dye additives are directly placed during processing, resulting in increased wear of the equipment and shortened service life. The distribution of the additives in the dye is uneven, affecting the color, performance and dyeing effect of the dye.
A dye additive addition mechanism is designed, including a stirring mechanism and a feeding mechanism. The spiral blades driven by the motor are uniformly discharged in the feeding mechanism, and stirred in the mixing mechanism using a stirring rod and a scraper to ensure uniform distribution and sufficient mixing of the additives.
By precisely controlling the cutting and mixing of additives, uniform dispersion of additives is achieved, the service life of the equipment is extended, the color uniformity and performance stability of the dye are improved, and the production cost is reduced.
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Figure CN222446159U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of adding mechanisms, in particular to a dye auxiliary agent adding mechanism. Background Art
[0002] A dye additive adding mechanism is a mechanical or automated system specially designed for adding additives during the dye production process. Depending on the specific production requirements and dye types, the dye additive adding mechanism may also be equipped with other auxiliary equipment or components, such as filters, heaters, coolers, etc.
[0003] During processing, most existing dye additives are directly added into the processing bin. The additives directly impact the adding mechanism or mixing equipment, causing increased wear of the equipment, shortening the service life of the equipment, and causing uneven distribution of the additives in the dye. This uneven distribution affects the color, performance and final dyeing effect of the dye. Utility Model Content
[0004] The utility model aims to solve the problem that when the above equipment is in use, the existing dye auxiliaries are mostly directly added during processing, which directly impacts the equipment, causing increased wear of the equipment and shortening the service life of the equipment, and a dye auxiliaries adding mechanism is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a dye auxiliary agent adding mechanism, including a stirring mechanism, a feeding mechanism is fixedly installed on the top of the stirring mechanism;
[0006] The unloading mechanism includes a feed pipe 2, the outer wall of the feed pipe 2 is provided with a square hole, the inner wall of the square hole is fixedly provided with a guide plate, the bottom of the guide plate is fixedly provided with a support plate, the top of the feed pipe 2 is provided with a hole 4, the top of the feed pipe 2 is provided with a motor 2, the output end of the motor 2 is provided with a rotating rod 2, and the outer wall of the rotating rod 2 is fixedly provided with a spiral blade.
[0007] Preferably, the stirring mechanism comprises a stirring chamber, an outer wall of the stirring chamber is provided with a discharge port, and an inner wall of the discharge port is fixedly connected to a discharge pipe.
[0008] Preferably, a valve is provided on the outer wall of the discharge pipe, four support columns are fixedly installed on the bottom of the mixing bin, and a hole is opened on the top of the mixing bin.
[0009] Preferably, a second hole is provided on the top of the mixing bin, the inner wall of the second hole is fixedly connected to a feed pipe one, and a third hole is provided on the top of the mixing bin.
[0010] Preferably, a motor 1 is arranged on the top of the stirring bin, and a rotating rod 1 is arranged at the output end of the motor 1.
[0011] Preferably, a scraper is provided on the fixed sleeve of the outer wall of the rotating rod 1, and a group of stirring rods is provided on the fixed sleeve of the outer wall of the rotating rod 1.
[0012] Preferably, the top of the stirring bin is fixedly connected to the bottom of the second feeding pipe, and the top of the stirring bin is fixedly connected to the bottom of the support plate.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, with the cooperation of the stirring mechanism and the feeding mechanism, firstly, the operation of the motor 2 drives the spiral blade to rotate to feed the dye auxiliary agent, which has the advantages of precise control, uniform dispersion, anti-blocking, strong adaptability, reduced energy consumption and easy maintenance, etc., which helps to improve production efficiency and product quality, reduce production costs, and bring greater economic benefits to the enterprise. Secondly, the operation of the motor 1 causes the stirring rod and the scraper to rotate to stir and mix the dye auxiliary agent, which can speed up the reaction speed, make the reaction more sufficient and uniform, thereby improving production efficiency and product quality, shortening the mixing time, and reducing production costs. At the same time, the scraper can prevent the material from accumulating on the container wall to form a dead corner.
[0015] 2. In the utility model, with the cooperation of the stirring mechanism, first, the operation of the motor can drive the stirring rod and the scraper to rotate simultaneously, so as to effectively mix the dye auxiliary agent with the base material, ensure that the auxiliary agent is evenly distributed in the base material, avoid excessive concentration of the auxiliary agent in a certain area, thereby improving the quality and stability of the product, and the scraper can scrape off the dye auxiliary agent stuck to the inner wall to avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model provides a main structural stereogram of a dye auxiliary agent adding mechanism;
[0017] Figure 2 A three-dimensional disassembled diagram of a stirring mechanism in a dye auxiliary agent adding mechanism is proposed for the utility model;
[0018] Figure 3 The utility model provides a schematic diagram of the splitting of a stirring mechanism in a dye auxiliary agent adding mechanism;
[0019] Figure 4 The utility model provides a three-dimensional disassembled diagram of a material discharge mechanism in a dye auxiliary agent adding mechanism.
[0020] Legend:
[0021] 1. Stirring mechanism; 101. Stirring bin; 102. Discharge port; 103. Discharge pipe; 104. Valve; 105. Support column; 106. Hole one; 107. Hole two; 108. Feed pipe one; 109. Hole three; 110. Motor one; 111. Rotating rod one; 112. Scraper; 113. Stirring rod; 2. Unloading mechanism; 201. Feed pipe two; 202. Square hole; 203. Feed guide plate; 204. Support plate; 205. Hole four; 206. Motor two; 207. Rotating rod two; 208. Spiral blade. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0024] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a dye auxiliary agent adding mechanism, comprising a stirring mechanism 1, and a feeding mechanism 2 is fixedly installed on the top of the stirring mechanism 1;
[0025] The unloading mechanism 2 includes a feed pipe 201, the outer wall of the feed pipe 201 is provided with a square hole 202, the inner wall of the square hole 202 is fixedly installed with a guide plate 203, the bottom of the guide plate 203 is fixedly installed with a support plate 204, the top of the feed pipe 201 is provided with a hole 4 205, the top of the feed pipe 201 is provided with a motor 206, the output end of the motor 206 is provided with a rotating rod 207, and the outer wall of the rotating rod 207 is fixedly sleeved with a spiral blade 208.
[0026] The effect achieved by the entire embodiment 1 is that, first, the dye additive is introduced into the feed pipe 201 through the guide plate 203, and then the motor 206 is connected to the rotating rod 207, and the rotating rod 207 is connected to the spiral blade 208. The operation of the motor 206 drives the rotating rod 207 to rotate, thereby rotating the spiral blade 208, which can evenly disperse the additive into the base material to avoid excessive concentration of the additive in a certain area or formation of clumps, thereby improving the mixing uniformity and product quality.
[0027] Embodiment 2, as Figure 2-Figure 4As shown, the stirring mechanism 1 includes a stirring chamber 101, the outer wall of the stirring chamber 101 is provided with a discharge port 102, the inner wall of the discharge port 102 is fixedly connected with a discharge pipe 103, the outer wall of the discharge pipe 103 is provided with a valve 104, four support columns 105 are fixedly installed at the bottom of the stirring chamber 101, a hole 106 is provided at the top of the stirring chamber 101, a hole 2 107 is provided at the top of the stirring chamber 101, and the inner wall of the hole 2 107 is fixedly connected with a feed pipe 108, a hole 109 is provided on the top of the stirring chamber 101, a motor 110 is arranged on the top of the stirring chamber 101, a rotating rod 111 is arranged on the output end of the motor 110, a scraper 112 is fixedly sleeved on the outer wall of the rotating rod 111, a group of stirring rods 113 are fixedly sleeved on the outer wall of the rotating rod 111, the top of the stirring chamber 101 is fixedly connected to the bottom of the feeding pipe 201, and the top of the stirring chamber 101 is fixedly connected to the bottom of the support plate 204.
[0028] The effect achieved by the entire embodiment 2 is that when the device is used normally, the motor 110 is connected to the rotating rod 111, and the rotating rod 111 is connected to the stirring rod 113 and the scraper 112. When the motor 110 is running, the stirring rod 113 and the scraper 112 can be driven to rotate at the same time, which can significantly improve the mixing uniformity of the additive, the reaction efficiency and the product quality, while reducing the difficulty of operation, adapting to different production needs, and stabilizing the material flow during the stirring process, reducing operational fluctuations caused by poor material flow or accumulation.
[0029] Among them, motor 1 110 and motor 2 206 are both existing technologies, and their components and operating principles are public technologies, which will not be explained in detail here.
[0030] Working principle: First, when the device is used normally, a square hole 202 is opened on the outer wall of the feed pipe 201, and a guide plate 203 is fixedly installed on the inner wall of the square hole 202, so that the dye additive enters the feed pipe 201 through the guide plate 203, and a motor 206 is arranged on the top of the feed pipe 201, and a rotating rod 207 is arranged on the output end of the motor 206, and the rotating rod 207 is connected to the spiral blade 208. When the motor 206 is running, the rotating rod 207 is driven to rotate, so that the spiral blade 208 is rotated. The rotation speed of the spiral blade 208 can be adjusted as needed, so as to control the feeding speed of the additive. This adjustability enables the dye additive adding mechanism to adapt to different types and quantities of additives, as well as different production needs. By accurately controlling the rotation speed and feeding amount of the spiral blade 208, it can ensure that the additive is fully reacted in the dye. and dispersion, reducing the waste of additives. At the same time, a hole 107 is provided on the top of the stirring bin 101, and the inner wall of the hole 107 is fixedly connected with a feed pipe 108, so that some liquid additives can be put into the stirring bin 101 through the feed pipe 108. Secondly, a motor 110 is arranged on the top of the stirring bin 101, and a rotating rod 111 is arranged at the output end of the motor 110. The rotating rod 111 is connected with a stirring rod 113. The operation of the motor 110 drives the stirring rod 113 to rotate, and stirs the dye additive, which can accelerate the chemical reaction speed between the dye and the additive. By increasing the contact opportunity between molecules, stirring helps to promote the chemical reaction, shorten the reaction time, and improve production efficiency. At the same time, the rotating rod 111 is connected with the scraper 112, which can timely clean the residual material on the inner wall of the stirring container to ensure that the material is fully utilized and reduce waste.
[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A dye auxiliary agent adding mechanism, comprising a stirring mechanism (1), characterized in that: A feeding mechanism (2) is fixedly mounted on the top of the stirring mechanism (1); The unloading mechanism (2) comprises a second feeding pipe (201), the outer wall of the second feeding pipe (201) is provided with a square hole (202), the inner wall of the square hole (202) is fixedly provided with a guide plate (203), the bottom of the guide plate (203) is fixedly provided with a support plate (204), the top of the second feeding pipe (201) is provided with a fourth hole (205), the top of the second feeding pipe (201) is provided with a second motor (206), the output end of the second motor (206) is provided with a second rotating rod (207), and the outer wall of the second rotating rod (207) is fixedly provided with a spiral blade (208).
2. A dye auxiliary agent adding mechanism according to claim 1, characterized in that: The stirring mechanism (1) comprises a stirring chamber (101), the outer wall of the stirring chamber (101) is provided with a discharge port (102), and the inner wall of the discharge port (102) is fixedly connected to a discharge pipe (103).
3. A dye auxiliary adding mechanism according to claim 2, characterized in that: A valve (104) is provided on the outer wall of the discharge pipe (103), four support columns (105) are fixedly installed on the bottom of the mixing chamber (101), and a hole (106) is opened on the top of the mixing chamber (101).
4. A dye auxiliary adding mechanism according to claim 3, characterized in that: A second hole (107) is provided on the top of the mixing chamber (101), and a feeding pipe (108) is fixedly connected to the inner wall of the second hole (107), and a third hole (109) is provided on the top of the mixing chamber (101).
5. A dye auxiliary adding mechanism according to claim 4, characterized in that: A motor 1 (110) is arranged on the top of the stirring chamber (101), and a rotating rod 1 (111) is arranged at the output end of the motor 1 (110).
6. A dye auxiliary adding mechanism according to claim 5, characterized in that: The outer wall fixed sleeve of the rotating rod 1 (111) is provided with a scraper (112), and the outer wall fixed sleeve of the rotating rod 1 (111) is provided with a group of stirring rods (113).
7. A dye auxiliary adding mechanism according to claim 6, characterized in that: The top of the stirring bin (101) is fixedly connected to the bottom of the second feeding pipe (201), and the top of the stirring bin (101) is fixedly connected to the bottom of the support plate (204).
Citation Information
Cited By
An auxiliary agent adding mechanism of a dyeing machine
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