High-tower water-soluble compound fertilizer emulsifying equipment

By designing a reverse-rotating inner cylinder and agitating rack in the emulsification equipment, combining the spiral stirring paddle and abrasive coating, the problem of insufficient mixing of materials in the existing equipment is solved, and uniform emulsification of composite fertilizers and high-quality fertilizers are achieved. production.

CN222446212UActive Publication Date: 2025-02-11HENAN DUNBEI AGRICULTURAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420796008.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2025-02-11
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

When emulsifying composite fertilizers, the mixing shaft is vertically arranged, resulting in the materials being unable to mix fully, resulting in uneven emulsification and affecting the quality of fertilizers.

Method used

A high tower water-soluble composite fertilizer emulsification equipment is designed, using a structure that combines the inner cylinder and the stirring rack. The inner cylinder and the stirring rack are driven to rotate in reverse through a motor, combining a spiral stirring paddle and abrasive coating to achieve sufficient material. Stir and grind.

Benefits of technology

Through the effects of reverse stirring and spiral stirring paddles, the full emulsification and grinding of the materials is ensured, the overall quality of the fertilizer is improved, and the problem of uneven emulsification is solved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses high-tower water-soluble compound fertilizer emulsifying equipment which comprises an outer shell, an inner barrel is arranged in the outer shell, an upper cover is mounted at the top of the outer shell, a first motor is mounted in the center of the bottom of the outer shell, and a driving shaft of the first motor extends into the outer shell and is connected with the bottom of the inner barrel; the stirring frame is arranged on the inner side of the inner barrel, a second motor is installed on the top of the upper cover, and an output shaft of the second motor extends to the inner side of the inner barrel and is fixedly connected with the stirring frame; and the interlayer cavity is formed between the outer shell and the inner barrel, and electric heating wires are installed on the inner wall of the outer shell and are evenly and annularly arranged from top to bottom. The chemical fertilizer emulsifying device avoids precipitation, is beneficial to full emulsification of raw materials, and improves the overall quality of chemical fertilizers.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsification equipment, in particular to high-tower water-soluble compound fertilizer emulsification equipment. Background Art

[0002] Compound fertilizer refers to fertilizer containing two or more nutrients. Compound fertilizer has the advantages of high nutrient content, few by-components and good physical properties. It plays a very important role in balanced fertilization, improving fertilizer utilization and promoting high and stable yields of crops. In the production process of compound fertilizer, due to the complex composition of compound fertilizer and the large number of raw materials, it is necessary to mix a variety of liquids and solids and fully emulsify them before proceeding to the next step. During the emulsification process, since the stirring shaft is vertically arranged in the shell, the reaction materials in the shell can only rotate horizontally, and the upper material cannot be mixed with the lower material, resulting in incomplete material reaction and uneven emulsification, which affects the overall quality of the fertilizer. Utility Model Content

[0003] The utility model aims to provide a high-tower water-soluble compound fertilizer emulsification device to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above purpose, the utility model provides the following technical solution: a high tower water-soluble compound fertilizer emulsification device, comprising:

[0005] An outer shell, wherein an inner cylinder is arranged inside the outer shell, an upper cover is installed on the top of the outer shell, a motor 1 is installed at the center of the bottom of the outer shell, and a driving shaft of the motor 1 extends into the interior of the outer shell and is connected to the bottom of the inner cylinder;

[0006] A stirring frame, wherein the stirring frame is arranged on the inner side of the inner cylinder, and a second motor is installed on the top of the upper cover, the output shaft of the second motor extends to the inner side of the inner cylinder and is fixedly connected to the stirring frame, rollers are installed at both ends of the stirring frame, and driven shafts are installed at the bottom of the stirring frame inside the two rollers through bearings, and a spiral stirring paddle is installed on the driven shaft;

[0007] The interlayer cavity is arranged between the outer shell and the inner cylinder, and a heating wire is installed on the inner wall of the outer shell, and the heating wire is evenly arranged in an annular shape from top to bottom.

[0008] Furthermore, a second grinding coating is evenly arranged on the inner wall of the inner cylinder, and rollers on both sides are symmetrically installed on the outer wall of the inner cylinder, and two groups of rollers are evenly installed in an annular manner on the outer wall of the inner cylinder.

[0009] Furthermore, track grooves are installed at positions of the inner wall of the outer shell corresponding to the rollers, and the rollers and the track grooves match each other, and a heat-insulating layer is provided on the inner wall of the outer shell.

[0010] Furthermore, the roller shaft is rotatably connected to the top of the stirring frame, and a transmission gear is installed on the top of the roller shaft, and an abrasive coating is evenly arranged on the outer side of the roller shaft.

[0011] Furthermore, a driven gear is installed on the driven shaft above the spiral stirring paddle, and the driven gear and the transmission gear are meshed with each other.

[0012] Furthermore, the outer wall of the roller shaft and the inner wall of the inner cylinder are in contact with each other.

[0013] Furthermore, support legs are installed at the four corners of the bottom of the outer shell, and a controller is installed on the outer wall of the outer shell. A heater is installed at the bottom of one side of the outer shell, and the heater is electrically connected to the heating wire.

[0014] Furthermore, the driving directions of the motor 1 and the motor 2 are opposite.

[0015] Compared with the prior art, the utility model has the following beneficial effects: an inner cylinder that can be driven to rotate by motor one is arranged inside the outer shell, and a stirring frame extending to the inner cylinder is matched, and the stirring frame is driven by motor two, and the driving directions of motor one and motor two are opposite, so that the stirring frame and the inner cylinder are stirred in reverse, thereby ensuring the effect of emulsification and mixing; at the same time, a spiral stirring paddle is installed on the driven shaft of the stirring frame, and the spiral stirring paddle sucks up the material at the bottom of the inner cylinder during its rotation, stirs and shears it, thereby avoiding precipitation, facilitating the full emulsification of the raw materials and improving the overall quality of the fertilizer; in addition, the roller of the stirring frame cooperates with the inner side wall of the inner cylinder, and during the material stirring process, under the action of centrifugal force, the granular material moves along the inner wall of the inner cylinder, and is ground after meeting the roller, thereby being able to effectively and synchronously grind and crush the particles suspended in the compound fertilizer emulsion and the particles precipitated at the bottom, thereby facilitating the full emulsification of the raw materials and improving the overall quality of the fertilizer. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the internal structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the stirring frame of the utility model;

[0019] Figure 4 This is a schematic diagram of the top view structure of the inner cylinder of the utility model;

[0020] Figure 5 For this utility model Figure 4 A schematic diagram of the enlarged structure at point A;

[0021] In the figure: 1. outer shell; 2. heater; 3. motor 1; 4. support leg; 5. controller; 6. motor 2; 7. upper cover; 8. interlayer cavity; 9. track groove; 10. roller; 11. roller shaft; 12. inner cylinder; 13. spiral stirring paddle; 14. heating wire; 15. insulation layer; 16. stirring frame; 17. driven shaft; 18. transmission gear; 19. bearing; 20. driven gear; 21. grinding coating 1; 22. grinding coating 2. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 The utility model provides an embodiment: a high tower water-soluble compound fertilizer emulsification device, comprising:

[0024] An outer shell 1, an upper cover 7 is installed on the top of the outer shell 1, a motor 3 is installed at the center of the bottom of the outer shell 1, and a driving shaft of the motor 3 extends to the inside of the outer shell 1 and is connected to the bottom of the inner cylinder 12;

[0025] An inner cylinder 12 is arranged inside the outer shell 1, and rollers 10 on both sides are symmetrically installed on the outer wall of the inner cylinder 12. Two groups of rollers 10 are evenly installed on the outer wall of the inner cylinder 12 in an annular manner. Track grooves 9 are installed at the positions of the inner wall of the outer shell 1 corresponding to the rollers 10, and the rollers 10 and the track grooves 9 match each other.

[0026] The motor 13 drives the inner cylinder 12 to rotate, and the inner cylinder 12 drives the material to rotate and stir clockwise. At this time, the roller 10 rotates along the track groove 9 to ensure the stability of the inner cylinder 12 during the rotation process;

[0027] A stirring frame 16, the stirring frame 16 is arranged on the inner side of the inner cylinder 12, and a motor 26 is installed on the top of the upper cover 7, the output shaft of the motor 26 extends to the inner side of the inner cylinder 12 and is fixedly connected to the stirring frame 16, rollers 11 are installed at both ends of the stirring frame 16, the bottom of the stirring frame 16 inside the two rollers 11 is installed with a driven shaft 17 through a bearing 19, and a spiral stirring paddle 13 is installed on the driven shaft 17, the roller 11 is rotatably connected to the top of the stirring frame 16, and a transmission gear 18 is installed on the top of the roller 11, and a driven gear 20 is installed on the driven shaft 17 above the spiral stirring paddle 13, and the driven gear 20 and the transmission gear 18 are meshed with each other;

[0028] The motor 26 drives the stirring frame 16 to rotate. During the rotation of the stirring frame 16, the roller shaft 11 rolls along the inside of the inner cylinder 12, and the transmission gear 18 on the top of the roller shaft 11 drives the driven gear 20 to rotate. The driven gear 20 drives the driven shaft 17 to rotate around the bearing 19, thereby driving the spiral stirring paddle 13 to rotate, sucking the material at the bottom of the inner cylinder 12 upward for stirring, avoiding precipitation, facilitating the full emulsification of the raw materials, and improving the overall quality of the fertilizer;

[0029] The outer side of the roller 11 is evenly provided with a grinding coating 1 21, and the inner wall of the inner cylinder 12 is evenly provided with a grinding coating 22, and the outer wall of the roller 11 and the inner wall of the inner cylinder 12 are in contact with each other;

[0030] During the material mixing process, under the action of centrifugal force, the granular material moves along the inner wall of the inner cylinder 12 and is ground after meeting the roller 11, which is conducive to the full emulsification of the raw materials and improves the overall quality of the fertilizer;

[0031] The driving directions of the motor 1 3 and the motor 2 6 are opposite, so that the stirring frame 16 and the inner cylinder 12 stir in the opposite direction to ensure the effect of emulsification and mixing;

[0032] The interlayer cavity 8 is arranged between the outer shell 1 and the inner cylinder 12, and the inner wall of the outer shell 1 is provided with a heating wire 14, the heating wire 14 is evenly arranged in an annular shape from top to bottom, and the inner wall of the outer shell 1 is provided with a heat preservation layer 15;

[0033] A heater 2 is installed at the bottom of one side of the outer shell 1, and the heater 2 is electrically connected to the heating wire 14;

[0034] The heater 2 is started, and the interlayer cavity 8 is heated by the electric heating wire 14, and the heat is evenly transferred to the inner cylinder 12, so that the reaction temperature of the material is consistent, the emulsification is uniform, and the overall quality of the fertilizer is improved;

[0035] Support legs 4 are installed at the four corners of the bottom of the outer shell 1 , and a controller 5 is installed on the outer wall of the outer shell 1 .

[0036] When the embodiment of the present application is in use, after the material is poured into the inner cylinder 12, the upper cover 7 is closed, the motor 13 drives the inner cylinder 12 to rotate, and the inner cylinder 12 drives the material to rotate clockwise and stir. At this time, the roller 10 rotates along the track groove 9 to ensure the stability of the inner cylinder 12 during rotation. At the same time, the motor 2 6 drives the stirring frame 16 to rotate, and the stirring frame 16 drives the material to rotate counterclockwise and stir, so that the material is repeatedly stirred. During the rotation of the stirring frame 16, the roller shaft 11 rolls along the inside of the inner cylinder 12, and the transmission gear 18 on the top of the roller shaft 11 drives the driven gear 20 to rotate, and the driven gear 20 drives the driven shaft 17 with the bearing 19 as The center rotates, thereby driving the spiral stirring paddle 13 to rotate, sucking the material at the bottom of the inner cylinder 12 upward for stirring and shearing to avoid precipitation, which is conducive to the full emulsification of the raw materials and improves the overall quality of the fertilizer. In addition, during the material stirring process, under the action of centrifugal force, the granular material moves along the inner wall of the inner cylinder 12 and is ground after meeting the roller 11, which is conducive to the full emulsification of the raw materials and improves the overall quality of the fertilizer. During the material stirring process, the heater 2 is started, and the interlayer cavity 8 is heated by the electric heating wire 14, and the heat is evenly transferred to the inner cylinder 12, so that the reaction temperature of the material is consistent, the emulsification is uniform, and the overall quality of the fertilizer is improved.

[0037] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0038] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0039] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0040] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A high tower water-soluble compound fertilizer emulsification equipment, characterized by: include: An outer shell (1), wherein an inner cylinder (12) is arranged inside the outer shell (1), an upper cover (7) is installed on the top of the outer shell (1), a motor (3) is installed at the center of the bottom of the outer shell (1), and a drive shaft of the motor (3) extends into the interior of the outer shell (1) and is connected to the bottom of the inner cylinder (12); A stirring frame (16), the stirring frame (16) is arranged on the inner side of the inner cylinder (12), and a second motor (6) is installed on the top of the upper cover (7), the output shaft of the second motor (6) extends to the inner side of the inner cylinder (12) and is fixedly connected to the stirring frame (16), rollers (11) are installed at both ends of the stirring frame (16), and a driven shaft (17) is installed at the bottom of the stirring frame (16) inside the two rollers (11) through bearings (19), and a spiral stirring paddle (13) is installed on the driven shaft (17); An interlayer cavity (8) is provided between the outer shell (1) and the inner cylinder (12), and an electric heating wire (14) is installed on the inner wall of the outer shell (1), and the electric heating wire (14) is evenly arranged in an annular shape from top to bottom.

2. A high tower water-soluble compound fertilizer emulsification equipment according to claim 1, characterized in that: The inner wall of the inner cylinder (12) is evenly provided with a second grinding coating (22), and the outer wall of the inner cylinder (12) is symmetrically provided with rollers (10) on both sides, and the two groups of rollers (10) are evenly and annularly provided on the outer wall of the inner cylinder (12).

3. A high tower water-soluble compound fertilizer emulsification equipment according to claim 1, characterized in that: Track grooves (9) are installed at positions of the inner wall of the outer shell (1) corresponding to the rollers (10), and the rollers (10) and the track grooves (9) match each other. The inner wall of the outer shell (1) is provided with a heat-insulating layer (15).

4. A high tower water-soluble compound fertilizer emulsification equipment according to claim 1, characterized in that: The roller shaft (11) is rotatably connected to the top of the stirring frame (16), and a transmission gear (18) is installed on the top of the roller shaft (11). The outer side of the roller shaft (11) is evenly provided with a grinding coating (21).

5. A high tower water-soluble compound fertilizer emulsification equipment according to claim 4, characterized in that: A driven gear (20) is mounted on the driven shaft (17) above the spiral stirring blade (13), and the driven gear (20) and the transmission gear (18) are meshed with each other.

6. A high tower water-soluble compound fertilizer emulsification equipment according to claim 1, characterized in that: The outer wall of the roller shaft (11) and the inner wall of the inner cylinder (12) are in contact with each other.

7. A high tower water-soluble compound fertilizer emulsification equipment according to claim 1, characterized in that: Support legs (4) are installed at the four corners of the bottom of the outer shell (1), and a controller (5) is installed on the outer wall of the outer shell (1). A heater (2) is installed at the bottom of one side of the outer shell (1), and the heater (2) is electrically connected to the heating wire (14).

8. A high tower water-soluble compound fertilizer emulsification equipment according to claim 1, characterized in that: The driving directions of the motor 1 (3) and the motor 2 (6) are opposite.