Double-shaft stirring paddle reaction kettle
By using a biaxial stirring paddle in the reactor, the nested internal and external stirring shafts and interlaced stirring blades, the problems of low traditional single-axis stirring efficiency and complex container structure are solved, and more efficient material stirring and reaction are achieved .
Patent Information
- Application Number
- CN202420271606.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-04
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-02-04
AI Technical Summary
The traditional single-axis stirring reactor is not efficient when processing viscous materials, and the stirring mechanism is separated from the container, which makes traditional manual operation time-consuming and labor-intensive.
A two-axis stirring paddle reactor is adopted, including an internal stirring shaft and an external stirring shaft. The two are nested and the driving component is connected to the internal and external stirring shaft. The internal and external stirring shafts can rotate at different speeds or directions. The main stirring blade and auxiliary stirring blade are arranged in an interlaced manner. .
The stirring efficiency and reaction efficiency of the material are improved, and the stirring leaves arranged in staggered manner achieve better shearing effect, and the integration level is improved through the setting of internal and external biaxials, solving the complex problem of container structure caused by traditional biaxial agitation.
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Figure CN222446475U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stirring reactors, in particular to a double-shaft stirring paddle reactor. Background Art
[0002] Traditional vertical stirred reactors are generally single-axis frame-type stirring paddles. During stirring, the stirring paddles rotate to produce horizontal circumferential shearing action to mix the materials and realize reaction. When the materials or reactants are relatively viscous, the efficiency of single-axis stirring is not high. In addition, the separation between the stirring mechanism and the container is generally performed manually, which is time-consuming and labor-intensive. In view of the above-mentioned defects, the present application is proposed. Utility Model Content
[0003] The utility model aims to provide a double-shaft stirring paddle reactor, which realizes a high-efficiency stirring reaction operation by arranging the double-shaft stirring paddles.
[0004] To solve the above problems, the utility model provides a double-shaft stirring paddle reactor, comprising a main frame, a container, a stirring device and a driving assembly, the stirring device comprising an inner stirring shaft and an outer stirring shaft, the outer stirring shaft and the inner stirring shaft are nested, the driving assembly is connected to the inner stirring shaft and the outer stirring shaft, one end of the inner stirring shaft extends from one end of the outer stirring shaft, the outer stirring shaft is provided with a main stirring blade, the inner stirring shaft is provided with a stirring frame and auxiliary stirring blades, the auxiliary stirring blades and the main stirring blades are staggered.
[0005] According to an embodiment of the utility model, the driving assembly includes two stirring motors, which are respectively connected to the inner stirring shaft and the outer stirring shaft.
[0006] According to an embodiment of the utility model, a discharge valve body is provided on the container.
[0007] According to an embodiment of the utility model, the container is detachably mounted on the main frame.
[0008] According to an embodiment of the utility model, a container support portion is provided on the main frame, and the container support portion is connected to the main frame by bolts.
[0009] According to an embodiment of the utility model, the driving assembly is installed on a bracket, and the stirring device can be taken out of the container by moving the bracket.
[0010] According to an embodiment of the utility model, a lifting assembly is installed on the main frame, and the lifting assembly is connected to the bracket.
[0011] According to an embodiment of the utility model, a guide rod is installed on the bracket, and a guide sleeve is provided on the main frame.
[0012] The beneficial effect of the utility model is that the material stirring efficiency is higher through the setting of double-axis stirring, thereby improving the reaction efficiency, and the staggered stirring blades achieve a better shearing effect on the material. In addition, through the setting of internal and external double axes, the degree of integration is higher, and the problem of complex container structure caused by traditional upper and lower double-axis stirring is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0014] Figure 1 It is a schematic diagram of the overall structure of a double-shaft stirring paddle reactor;
[0015] Figure 2 It is a schematic diagram of the structure of the stirring device. DETAILED DESCRIPTION
[0016] The following description is only used to disclose the utility model so that those skilled in the art can implement the utility model. The embodiments described below are only for example, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be applied to other embodiments, variations, improvements, equivalents, and other solutions that do not deviate from the spirit and scope of the utility model.
[0017] A twin-shaft stirring paddle reactor, such as Figure 1 , including a main frame 1, a container 2, a stirring device 5 and a driving assembly 6. The main frame 1 is welded by angle steel and channel steel. The container 2 is placed inside the main frame 1. In order to facilitate operations such as cleaning and material removal, the container 2 is detachably installed on the main frame 1. Specifically, a container support portion 11 is provided on the main frame 1. In this embodiment, the container support portion 11 adopts two groups of arc-shaped frames. The container support portion 11 is connected to the main frame 1 by bolts to form a fixed support for the container 2. When filling, filling is carried out through the upper part of the container 2. A discharge valve body 21 is provided at the bottom of the container 2.
[0018] like Figure 2The stirring device 5 includes an inner stirring shaft 52 and an outer stirring shaft 51, the outer stirring shaft 51 and the inner stirring shaft 52 are nested, the driving assembly 6 is connected to the inner stirring shaft 52 and the outer stirring shaft 51, one end of the inner stirring shaft 52 extends from one end of the outer stirring shaft 51, a main stirring blade 53 is arranged on the outer stirring shaft 51, and a stirring frame 54 and an auxiliary stirring blade 55 are arranged on the inner stirring shaft 52. At least two groups of main stirring blades 53 are arranged in the axial direction, and the auxiliary stirring blades 55 and the main stirring blades 53 are staggered. When stirring, the inner stirring shaft 52 and the outer stirring shaft 51 can rotate at different speeds or in different directions For stirring, both ends of the inner stirring shaft 52 extend from both ends of the outer stirring shaft 51, a number of bearings are arranged in the outer stirring shaft 51 and connected to the inner stirring shaft 52, and a rotating seal is installed between the outer stirring shaft 51 and the inner stirring shaft 52 to prevent materials from entering. The driving component 6 includes a driving motor, and a driving motor can be arranged to drive the inner stirring shaft 52 and the outer stirring shaft 51 respectively through a transmission system (such as a gear transmission system). In this embodiment, the driving component 6 includes two stirring motors, namely an inner shaft driving motor 62 and an outer shaft driving motor 61, which drive the inner stirring shaft 52 and the outer stirring shaft 51 respectively.
[0019] The setting of double-axis stirring can make the material stirring efficiency higher, thereby improving the reaction efficiency. The staggered stirring blades can achieve a better shearing effect on the material. In addition, the setting of the inner and outer double axes can achieve a higher degree of integration. The traditional double-axis stirring has a stirring shaft on the upper side and a stirring shaft installed at the bottom of the container, which leads to a complex container structure and is difficult to clean and has problems such as poor and incomplete material discharge. This solution solves the problem of complex container structure caused by the traditional upper and lower double-axis stirring.
[0020] Further, in order to facilitate the removal of the container 2, the driving assembly 6 is installed on the bracket 4, and the bracket 4 is moved upward to remove the stirring device 5 from the container 2. Preferably, a lifting assembly 3 is installed on the main frame 1, and the lifting assembly 3 can use a cylinder or a hydraulic cylinder to achieve automatic lifting without manual lifting. The lifting assembly 3 is connected to the bracket 4, and a guide rod 41 is installed on the bracket 4. A guide sleeve 12 is provided on the main frame 1. When the bracket 4 is lifted or lowered, the guide rod 41 and the guide sleeve 12 play an effect of maintaining the lifting stability.
[0021] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed and modified in any way.
Claims
1. A twin-shaft stirring paddle reactor, characterized in that: The invention comprises a main frame (1), a container (2), a stirring device (5) and a driving assembly (6); the stirring device (5) comprises an inner stirring shaft (52) and an outer stirring shaft (51); the outer stirring shaft (51) and the inner stirring shaft (52) are arranged in a nested manner; the driving assembly (6) is connected to the inner stirring shaft (52) and the outer stirring shaft (51); one end of the inner stirring shaft (52) extends out from one end of the outer stirring shaft (51); a main stirring blade (53) is arranged on the outer stirring shaft (51); a stirring frame (54) and an auxiliary stirring blade (55) are arranged on the inner stirring shaft (52); the auxiliary stirring blade (55) and the main stirring blade (53) are arranged in a staggered manner.
2. The twin-shaft stirring paddle reactor according to claim 1, characterized in that: The driving assembly (6) comprises two stirring motors, which are respectively connected to the inner stirring shaft (52) and the outer stirring shaft (51).
3. The twin-shaft stirring paddle reactor according to claim 1 or 2, characterized in that: The container (2) is provided with a discharge valve body (21).
4. The twin-shaft stirring paddle reactor according to claim 1 or 2, characterized in that: The container (2) is detachably mounted on the main frame (1).
5. The twin-shaft stirring paddle reactor according to claim 4, characterized in that: The main frame (1) is provided with a container support portion (11), and the container support portion (11) is connected to the main frame (1) via bolts.
6. The twin-shaft stirring paddle reactor according to claim 5, characterized in that: The driving assembly (6) is mounted on a bracket (4), and the stirring device (5) can be taken out of the container (2) by moving the bracket (4).
7. The twin-shaft stirring paddle reactor according to claim 6, characterized in that: A lifting component (3) is installed on the main frame (1), and the lifting component (3) is connected to the bracket (4).
8. The double-shaft stirring paddle reactor according to claim 7, characterized in that: A guide rod (41) is installed on the bracket (4), and a guide sleeve (12) is arranged on the main frame (1).