Anti-blocking shaping machine for high-quality aggregate processing
By designing a material discharge and clearing mechanism and a crushing and shaping mechanism in a fine aggregate shaping machine, the problem of aggregate easily accumulate and blockage when the amount of feed is large, and the normal plastic shaping and plastic shaping efficiency of aggregate are improved.
Patent Information
- Application Number
- CN202420915990.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-04-29
AI Technical Summary
Existing high-quality aggregate plasticizers are prone to aggregate accumulation and blockage when the feeding volume is large, which affects the plastic surgery efficiency.
An anti-blocking plastic shaping machine including a material discharge and cleaning mechanism and a crushing and plastic shaping mechanism is designed. The material discharge and clearing mechanism drives the sprocket transmission assembly and vibrating rod to rotate through the clearing motor, and uses the clearing and clearing rotating rod to break up the aggregate to avoid blockage. The crushing and shaping mechanism uses crushing motors, shaping motors and crushing motors to achieve initial crushing, impact shaping and crushing of aggregates.
It effectively avoids the blockage of aggregate at the feeding port, ensures normal plastic surgery of aggregates, and improves plastic surgery efficiency.
Smart Images

Figure CN222446775U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction equipment, in particular to an anti-clogging shaping machine for fine aggregate processing. Background Art
[0002] By optimizing the crushing and screening methods, the aggregate is processed twice to eliminate the sharp edges of the aggregate, make the aggregate particles more rounded, reduce the presence of needle-like aggregates, and make the aggregate closer to a spherical shape with a rough surface. This is the purpose of aggregate shaping. It is well known that the current aggregate shaping uses an impact crusher. In the impact crusher, the aggregate is accelerated by the rotor and flies out at high speed. The aggregates are hit and rubbed against each other and between the aggregates and the liner, and the sharp edges of the aggregates are cut off to obtain high-quality aggregate products.
[0003] Announcement No. CN 216756584 U discloses a new type of fine aggregate shaping machine. Through the setting of the feeding mechanism, the crushing roller group 1, the crushing roller group 2, the throwing mechanism and the feeding mechanism, the overall automation of the device is greatly improved, so that the overall work efficiency is improved. At the same time, the raw materials can be initially crushed by the rotation and crushing of the crushing roller group 1 and the crushing roller group 2, and then the material throwing mechanism is used to collide and crush again to remove the edges and corners. The multi-level crushing method is adopted to make the overall processing effect better. At the same time, the vibration feeding method of the feeding mechanism makes the raw materials more uniform and stable during transportation, reducing the possibility of blockage. At the same time, the setting of the feeding mechanism can quickly transport the shaped raw materials, thereby improving the overall work efficiency. However, the patent still has the following problems in actual use:
[0004] Although the new high-quality aggregate shaping machine uses the vibrating feeding method of the feeding mechanism to make the raw materials more uniform and stable during transportation and reduce the possibility of blockage, the feeding amount cannot be controlled. When the feeding amount is small, the feeding method of vibration will not cause blockage at the feeding port. However, once a large amount of aggregate is fed, although the feeding is carried out in a vibrating manner, the size of the feeding port is fixed, resulting in the accumulation of aggregate at the feeding port, thereby affecting the normal shaping of the aggregate and reducing the shaping efficiency of the shaping machine.
[0005] The invention provides an anti-clogging shaping machine for fine aggregate processing in order to solve the above-mentioned problems. Utility Model Content
[0006] The purpose of the utility model is to provide an anti-clogging shaping machine for fine aggregate processing, so as to solve the problem that the new fine aggregate shaping machine proposed in the above background technology makes the raw materials more uniform and stable during transportation and reduces the possibility of blockage through the vibration feeding method of the feeding mechanism, but the feeding amount cannot be controlled. When the feeding amount is small, the feeding method of vibration will not cause blockage at the feeding port. However, once the fed aggregate is large, although the feeding is carried out in a vibration manner, the size of the feeding port is fixed, resulting in the accumulation of aggregate at the feeding port, thereby affecting the normal shaping of the aggregate and reducing the shaping efficiency of the shaping machine.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an anti-blocking shaping machine for fine aggregate processing, comprising a material discharge and blockage clearing mechanism, and a blockage clearing motor installed on one side of the material discharge and blockage clearing mechanism;
[0008] A crushing and shaping mechanism is provided at the bottom of the material discharging and clearing mechanism, and a crushing motor is provided on one side of the crushing and shaping mechanism;
[0009] Also includes:
[0010] The material discharge and blockage clearing mechanism comprises a feed hopper, the two sides of the feed hopper are symmetrically connected with rotating guide plates, and a first motor cover is fixedly installed on one side of the feed hopper;
[0011] The blockage clearing motor is fixedly mounted on one side of the interior of the first motor cover, and the output end of the blockage clearing motor is fixedly connected to the first sprocket transmission assembly;
[0012] Among them, a first vibration rod is fixedly connected to one side of the first sprocket transmission assembly, and a blockage clearing rotating shaft is fixedly connected to a side of the first sprocket transmission assembly away from the first vibration rod.
[0013] Preferably, a plurality of clearing rotating rods are fixedly installed on the outer side of the clearing rotating shaft, first vibration cams are symmetrically installed at both ends of the first vibration rod, the end of the clearing rotating shaft is fixedly connected to a second sprocket transmission assembly, one side of the second sprocket transmission assembly is fixedly connected to a second vibration rod, and second vibration cams are symmetrically installed at both ends of the second vibration rod.
[0014] Preferably, the crushing and shaping mechanism comprises a crushing and shaping box, a connecting bucket is fixedly installed inside the crushing and shaping box, a shaping baffle is fixedly connected to the bottom of the connecting bucket, and a first supporting frame is fixedly connected to the bottom of the shaping baffle.
[0015] Preferably, the crushing motor is fixedly mounted on one side of the top of the crushing and shaping box, the output end of the crushing motor is fixedly connected to a meshing gear set, one side of the meshing gear set is fixedly connected to a crushing meshing roller, and a plurality of crushing blocks are fixedly mounted on the surface of the crushing meshing roller.
[0016] Preferably, a shaping motor is fixedly installed at the bottom center position of the first support frame, the output end of the shaping motor is fixedly connected to a material throwing block, the top of the material throwing block is fixedly installed with a shaping friction block, a crushing motor is fixedly installed on one side of the middle part of the crushing and shaping box, the output end of the crushing motor is fixedly connected to a crushing roller, and a filter is arranged at the bottom of the crushing roller.
[0017] Preferably, a second motor cover is fixedly installed on one side of the bottom of the crushing and shaping box, a cleaning motor is fixedly installed on one side of the inner side of the second motor cover, the output end of the cleaning motor is fixedly connected to a third sprocket transmission assembly, one side of the third sprocket transmission assembly is symmetrically connected to a cleaning bolt rod, the middle parts of the two cleaning bolt rods are threadedly connected to a cleaning threaded sleeve, and the top of the cleaning threaded sleeve is fixedly connected to a cleaning brush.
[0018] Preferably, a collecting bucket is fixedly connected to the bottom of the crushing and shaping box, a second support frame is fixedly installed on the top of the collecting bucket, a discharge motor is fixedly installed at the bottom center of the second support frame, a stirring bracket is fixedly connected to the output end of the discharge motor, and a spiral blade is fixedly installed on the outer side of the stirring bracket.
[0019] Compared with the prior art, the utility model has the following beneficial effects: the anti-blocking shaping machine for fine aggregate processing can not only realize the guiding function of aggregate by using the feed hopper and the rotating guide plate, but also use the clearing motor to drive the first vibration rod, the clearing rotating shaft and the second vibration rod to rotate, and use the clearing rotating rod to break up the aggregate, so that the aggregate can enter the crushing and shaping box easily. By setting the crushing and shaping mechanism, not only can the crushing motor be used to realize the preliminary crushing of aggregate, but also the shaping motor can realize the impact shaping of aggregate. The specific contents are as follows:
[0020] 1. By setting up the discharge and clearing mechanism, not only can the feed hopper and the rotating guide plate be used to realize the guiding function of the aggregate, but also the clearing motor is used to drive the first sprocket transmission assembly to rotate, so that the first sprocket transmission assembly drives the first vibration rod and the clearing rotation shaft to rotate, and the clearing rotation rod is used to break up the aggregate, so that the aggregate can enter the interior of the crushing and shaping box, so as to be crushed and shaped, and the second sprocket transmission assembly drives the second vibration rod to rotate, and the first vibration cam and the second vibration cam are used to continuously knock the rotating guide plate, so as to facilitate the discharge of the aggregate and avoid the phenomenon of aggregate blockage, which affects the shaping of the aggregate;
[0021] 2. By setting up the crushing and shaping mechanism, not only can the crushing motor be used to drive the meshing gear set and the crushing meshing hob to rotate, and the crushing block can be used to extrude the aggregate, thereby realizing the preliminary crushing of the aggregate, but the shaping motor can also be used to drive the throwing block and the shaping friction block to rotate, and the shaping friction block and the shaping baffle can be used to realize the impact shaping of the aggregate, and the crushing motor can be used to drive the crushing roller to rotate to realize the crushing function of the aggregate. At the same time, the cleaning motor is started to drive the third sprocket transmission assembly and the cleaning bolt rod to rotate, so that the cleaning threaded sleeve drives the cleaning brush to move at the bottom of the filter, thereby realizing the cleaning of the filter, and the discharging motor is used to drive the stirring bracket and the spiral blade to rotate, thereby realizing the discharging of the aggregate. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0023] Figure 2 It is a three-dimensional structural schematic diagram of the material discharge and blockage clearing mechanism in the utility model;
[0024] Figure 3 It is a three-dimensional structural schematic diagram of the blockage clearing rotating shaft and the blockage clearing rotating rod in the utility model;
[0025] Figure 4 It is a schematic diagram of the three-dimensional structure of the crushing and shaping mechanism in the utility model;
[0026] Figure 5 It is a three-dimensional structural schematic diagram of the crushing meshing hob and the crushing roller in the utility model;
[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the stirring bracket and the spiral blade in the utility model.
[0028] In the figure: 1. material discharge and blockage clearing mechanism; 101. feed hopper; 102. rotating guide plate; 103. first motor cover; 104. blockage clearing motor; 105. first sprocket transmission assembly; 106. first vibration rod; 107. first vibration cam; 108. blockage clearing rotating shaft; 109. blockage clearing rotating rod; 110. second sprocket transmission assembly; 111. second vibration rod; 112. second vibration cam; 2. crushing and shaping mechanism; 201. crushing and shaping box; 202. connecting bucket; 203. shaping baffle; 204. first support frame; 205. crushing Motor; 206, meshing gear set; 207, crushing meshing hob; 208, crushing block; 209, shaping motor; 210, throwing block; 211, shaping friction block; 212, crushing motor; 213, crushing roller; 214, filter; 215, second motor cover; 216, cleaning motor; 217, third sprocket transmission assembly; 218, cleaning bolt rod; 219, cleaning threaded sleeve; 220, cleaning brush; 221, collecting bucket; 222, second support frame; 223, discharging motor; 224, stirring bracket; 225, spiral blade. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] See also Figure 1-6The utility model provides a technical solution: an anti-blocking shaping machine for fine aggregate processing, comprising a discharge and clearing mechanism 1, and a clearing motor 104 installed on one side of the discharge and clearing mechanism 1, a crushing and shaping mechanism 2 is arranged at the bottom of the discharge and clearing mechanism 1, and a crushing motor 205 is arranged on one side of the crushing and shaping mechanism 2, the discharge and clearing mechanism 1 comprises a feed hopper 101, the two sides of the feed hopper 101 are symmetrically connected to the rotating guide plate 102, and a first motor is fixedly installed on one side of the feed hopper 101 The first motor cover 103 is provided with a first motor cover 103, wherein a clearing motor 104 is fixedly mounted on one side of the interior of the first motor cover 103, and an output end of the clearing motor 104 is fixedly connected to a first sprocket transmission assembly 105, wherein a first vibration rod 106 is fixedly connected to one side of the first sprocket transmission assembly 105, a clearing rotation shaft 108 is fixedly connected to the side of the first sprocket transmission assembly 105 away from the first vibration rod 106, and a plurality of clearing rotation rods 109 are fixedly mounted on the outer side of the clearing rotation shaft 108, first vibration cams 107 are symmetrically mounted on both ends of the first vibration rod 106, and a second sprocket transmission assembly 110 is fixedly connected to the end of the clearing rotation shaft 108, and a second vibration rod 111 is fixedly connected to one side of the second sprocket transmission assembly 110, and second vibration cams 112 are symmetrically mounted on both ends of the second vibration rod 111. By setting the material discharge and clearing mechanism 1, not only can the feed hopper 101 and the rotating guide plate 102 be used to realize the guiding function of aggregate, but also the clearing motor 104 is used to drive the first sprocket transmission assembly 105 to rotate, so that The first sprocket transmission assembly 105 drives the first vibration rod 106 and the clearing rotating shaft 108 to rotate, and the clearing rotating rod 109 is used to break up the aggregate to facilitate the aggregate to enter the interior of the crushing and shaping box 201 for crushing and shaping. The second sprocket transmission assembly 110 drives the second vibration rod 111 to rotate, and the first vibration cam 107 and the second vibration cam 112 are used to continuously knock the rotating guide plate 102 to facilitate the discharge of the aggregate and avoid the blockage of the aggregate, which affects the shaping of the aggregate.
[0031] The crushing and shaping mechanism 2 includes a crushing and shaping box 201, a connecting bucket 202 is fixedly installed inside the crushing and shaping box 201, a shaping baffle 203 is fixedly connected to the bottom of the connecting bucket 202, a first support frame 204 is fixedly connected to the bottom of the shaping baffle 203, a crushing motor 205 is fixedly installed on one side of the top of the crushing and shaping box 201, an output end of the crushing motor 205 is fixedly connected to a meshing gear set 206, one side of the meshing gear set 206 is fixedly connected to a crushing meshing hob 207, a plurality of crushing blocks 208 are fixedly installed on the surface of the crushing meshing hob 207, a shaping motor 209 is fixedly installed at the bottom center of the first support frame 204, and the shaping motor 209 is fixedly installed at the bottom center of the first support frame 204. The output end of the crushing and shaping box 209 is fixedly connected with a material throwing block 210, and a shaping friction block 211 is fixedly installed on the top of the material throwing block 210. A crushing motor 212 is fixedly installed on one side of the middle part of the crushing and shaping box 201. A crushing roller 213 is fixedly connected to the output end of the crushing motor 212. A filter screen 214 is arranged at the bottom of the crushing and shaping box 201. A second motor cover 215 is fixedly installed on one side of the bottom of the crushing and shaping box 201. A cleaning motor 216 is fixedly installed on one side of the inner part of the second motor cover 215. The output end of the cleaning motor 216 is fixedly connected with a third sprocket transmission assembly 217. A cleaning bolt rod 218 is symmetrically connected to one side of the third sprocket transmission assembly 217. Two cleaning bolts 218 are symmetrically connected to each other. The middle part of the bolt rod 218 is threadedly connected with a cleaning threaded sleeve 219, the top of the cleaning threaded sleeve 219 is fixedly connected with a cleaning brush 220, the bottom of the crushing and shaping box 201 is fixedly connected with a collecting bucket 221, the top of the collecting bucket 221 is fixedly installed with a second support frame 222, the bottom center of the second support frame 222 is fixedly installed with a discharging motor 223, the output end of the discharging motor 223 is fixedly connected with a stirring bracket 224, and the outer side of the stirring bracket 224 is fixedly installed with a spiral blade 225. By setting the crushing and shaping mechanism 2, not only can the crushing motor 205 be used to drive the meshing gear set 206 and the crushing meshing hob 207 to rotate, but also the crushing block 208 can be used to Aggregates are squeezed to achieve preliminary crushing of aggregates. The shaping motor 209 drives the throwing block 210 and the shaping friction block 211 to rotate. The shaping friction block 211 and the shaping baffle 203 are used to realize the impact shaping of aggregates. The crushing motor 212 drives the crushing roller 213 to rotate to realize the crushing function of aggregates. At the same time, the cleaning motor 216 is started to drive the third sprocket transmission assembly 217 and the cleaning bolt rod 218 to rotate, so that the cleaning threaded sleeve 219 drives the cleaning brush 220 to move at the bottom of the filter screen 214, thereby realizing the cleaning of the filter screen 214. The discharging motor 223 drives the stirring bracket 224 and the spiral blade 225 to rotate, thereby realizing the discharging of aggregates.
[0032] Working principle: Before using this kind of fine aggregate processing anti-clogging shaping machine, you need to check the overall condition of the device to make sure it can work normally. Figure 1 - Figure 6As shown, firstly, the aggregate to be shaped is put into the feed hopper 101, and the feed hopper 101 and the rotating guide plate 102 are used to realize the guiding function of the aggregate, and at the same time, the first sprocket transmission assembly 105 is driven to rotate by the clearing motor 104, so that the first sprocket transmission assembly 105 drives the first vibration rod 106 and the clearing rotating shaft 108 to rotate, and the clearing rotating rod 109 is used to break up the aggregate, so that the aggregate can enter the interior of the crushing and shaping box 201, so as to be crushed and shaped, and the second vibration rod 111 is driven to rotate by the second sprocket transmission assembly 110, and the first vibration cam 107 and the second vibration cam 112 are used to continuously knock the rotating guide plate 102, so as to facilitate the discharge of the aggregate and avoid the blockage of the aggregate, which affects the shaping of the aggregate. Secondly, the crushing motor 205 is started to drive the meshing gear set 206 and the crushing meshing hob 207 to rotate. Aggregates are squeezed by the crushing block 208 to achieve preliminary crushing of the aggregates, the shaping motor 209 drives the throwing block 210 and the shaping friction block 211 to rotate, the shaping friction block 211 and the shaping baffle 203 are used to achieve impact shaping of the aggregates, the crushing motor 212 drives the crushing roller 213 to rotate, and the aggregate crushing function is achieved, and at the same time, the cleaning motor 216 is started to drive the third sprocket transmission assembly 217 and the cleaning bolt rod 218 to rotate, so that the cleaning threaded sleeve 219 drives the cleaning brush 220 to move at the bottom of the filter 214, so as to achieve cleaning of the filter 214, and finally, the discharging motor 223 is started to drive the stirring bracket 224 and the spiral blade 225 to rotate, and the stirring bracket 224 is used to stir the aggregates. At the same time, the structural characteristics of the spiral blade 225 are used to facilitate the discharge of materials and the inner wall of the collecting bucket 221 can be cleaned.
[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A blockage-proof shaping machine for fine aggregate processing, comprising a material discharge and blockage-clearing mechanism (1), and a blockage-clearing motor (104) installed on one side of the material discharge and blockage-clearing mechanism (1); A crushing and shaping mechanism (2) is provided at the bottom of the material discharging and clearing mechanism (1), and a crushing motor (205) is provided on one side of the crushing and shaping mechanism (2); It is characterized in that Also includes: The material discharge and blockage clearing mechanism (1) comprises a feed hopper (101), the two sides of the feed hopper (101) are symmetrically rotatably connected with rotating guide plates (102), and a first motor cover (103) is fixedly installed on one side of the feed hopper (101); The blockage clearing motor (104) is fixedly mounted on one side of the interior of the first motor cover (103), and the output end of the blockage clearing motor (104) is fixedly connected to the first sprocket transmission assembly (105); Wherein, one side of the first sprocket transmission assembly (105) is fixedly connected to a first vibration rod (106), and the side of the first sprocket transmission assembly (105) away from the first vibration rod (106) is fixedly connected to a blockage clearing rotation shaft (108).
2. The anti-clogging shaping machine for fine aggregate processing according to claim 1 is characterized in that: A plurality of clearing rotating rods (109) are fixedly mounted on the outer side of the clearing rotating shaft (108); first vibration cams (107) are symmetrically mounted on both ends of the first vibration rod (106); a second sprocket transmission assembly (110) is fixedly connected to the end of the clearing rotating shaft (108); a second vibration rod (111) is fixedly connected to one side of the second sprocket transmission assembly (110); and second vibration cams (112) are symmetrically mounted on both ends of the second vibration rod (111).
3. The anti-clogging shaping machine for fine aggregate processing according to claim 1 is characterized in that: The crushing and shaping mechanism (2) comprises a crushing and shaping box (201), a connecting bucket (202) is fixedly installed inside the crushing and shaping box (201), a shaping baffle (203) is fixedly connected to the bottom of the connecting bucket (202), and a first supporting frame (204) is fixedly connected to the bottom of the shaping baffle (203).
4. The anti-clogging shaping machine for fine aggregate processing according to claim 3 is characterized in that: The crushing motor (205) is fixedly mounted on one side of the top of the crushing and shaping box (201); the output end of the crushing motor (205) is fixedly connected to a meshing gear set (206); one side of the meshing gear set (206) is fixedly connected to a crushing meshing roller (207); and a plurality of crushing blocks (208) are fixedly mounted on the surface of the crushing meshing roller (207).
5. The anti-clogging shaping machine for fine aggregate processing according to claim 3 is characterized in that: A shaping motor (209) is fixedly installed at the center position of the bottom of the first support frame (204); a material throwing block (210) is fixedly connected to the output end of the shaping motor (209); a shaping friction block (211) is fixedly installed on the top of the material throwing block (210); a crushing motor (212) is fixedly installed on one side of the middle of the crushing and shaping box (201); a crushing roller (213) is fixedly connected to the output end of the crushing motor (212); and a filter screen (214) is arranged at the bottom of the crushing roller (213).
6. The anti-clogging shaping machine for fine aggregate processing according to claim 5 is characterized in that: A second motor cover (215) is fixedly mounted on one side of the bottom of the crushing and shaping box (201); a cleaning motor (216) is fixedly mounted on one side of the interior of the second motor cover (215); an output end of the cleaning motor (216) is fixedly connected to a third sprocket transmission assembly (217); one side of the third sprocket transmission assembly (217) is symmetrically connected to a cleaning bolt rod (218); the middle parts of the two cleaning bolt rods (218) are both threadedly connected to a cleaning threaded sleeve (219); and a cleaning brush (220) is fixedly connected to the top of the cleaning threaded sleeve (219).
7. The anti-clogging shaping machine for fine aggregate processing according to claim 6 is characterized in that: The bottom of the crushing and shaping box (201) is fixedly connected to a collecting bucket (221), the top of the collecting bucket (221) is fixedly mounted with a second support frame (222), a discharge motor (223) is fixedly mounted at the bottom center of the second support frame (222), the output end of the discharge motor (223) is fixedly connected to a stirring bracket (224), and a spiral blade (225) is fixedly mounted on the outer side of the stirring bracket (224).