Front floor mold

By designing a detachable punch and installation block, users can quickly switch the front floors of production oil trucks and tram cars without replacing the mold, solving the problem of inefficient production efficiency caused by frequent replacement of existing molds and achieving more efficient Production process.

CN222447931UActive Publication Date: 2025-02-11DINGZHOU BOSSA AUTO PARTS CO LTD
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Patent Information

Application Number
CN202420908079.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-02-11
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Existing automotive front floor molds require replacement of molds when producing oil trucks and tram front floors, resulting in reduced production efficiency.

Method used

A front floor mold is designed, including an upper mold, a lower mold, a guide mechanism, a plurality of punches and mounting blocks. By disassembling and installing the punch and mounting blocks, users can quickly switch to the production of two specifications of front floors without the need for overall disassembly and replacing the mold.

Benefits of technology

The ability to quickly switch the front floor of the oil truck and tram without changing the mold is achieved, improving production efficiency, and extending the service life of the punch through lubricating components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile part processing machinery, in particular to a front floor die which comprises a lower die, an upper die connected to the lower die, a guide mechanism connected to the lower die, a plurality of punches connected to the upper die and a mounting block connected to the upper die. The punch is detachably connected to the mounting head, the mounting block is detachably connected to the upper die, and the punch is plugged by the mounting block. The front floor machining device has the advantages that front floors of two specifications can be machined conveniently, and the production efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of automobile parts processing machinery, and in particular to a front floor mold. Background Art

[0002] The front floor of a car is an important part of the vehicle chassis. The front floor is usually located at the front of the vehicle and is responsible for supporting the engine and front suspension system while providing additional structural strength in the event of a collision.

[0003] At present, the front panels of oil trucks and electric trucks have different specifications. When users produce the front floors of electric trucks and the front panels of oil trucks, they need to replace the processing molds, which reduces the users' production efficiency. Utility Model Content

[0004] In order to facilitate the processing of two specifications of front floors and improve production efficiency, the present application provides a front floor mold.

[0005] The front floor mold provided in this application adopts the following technical solution:

[0006] A front floor mold comprises a lower mold, an upper mold connected to the lower mold, a guide mechanism connected to the lower mold, a plurality of punches connected to the upper mold, and a mounting block connected to the upper mold, wherein the upper mold is provided with a mounting head, the punch is detachably connected to the mounting head, the mounting block is detachably connected to the upper mold, and the mounting block is sealed to the punch.

[0007] By adopting the above technical solution, when producing the front floor of a gasoline truck and the front floor of an electric car, the user only needs to remove the corresponding punch and install the mounting block to the original punch position to switch the production of the two front floors. The user does not need to disassemble and replace the entire mold, which makes it convenient for the user to produce two specifications of front floors and improves production efficiency.

[0008] Optionally, it also includes a lubrication component connected to the punch, and the punch abuts against one end of the lubrication component.

[0009] By adopting the above technical solution, the lubrication component allows the surface of the punch to be coated with lubricating liquid. When punching the die, the lubricating liquid protects the punch, reduces the possibility of damage to the punch, and increases the service life of the punch.

[0010] Optionally, the lubrication assembly includes a lubrication pipeline connected to the mounting head and a control valve connected to the mounting head, one end of the lubrication pipeline is connected to an external lubricating fluid, the other end of the lubrication pipeline is connected to one end of the control valve, and the other end of the control valve abuts the end of the punch.

[0011] By adopting the above technical solution, the purpose of guiding the lubricating liquid from the outside to the punch position is achieved, the basic purpose of lubrication is achieved, and the service life of the punch is increased.

[0012] Optionally, the control valve includes a valve tube body detachably connected to a lubrication pipeline, a return spring connected to the valve tube body, and a ball connected to an end of the valve tube body, one end of the return spring is fixedly connected to the end of the valve tube body near the lubrication pipeline, the ball is located at the other end of the valve tube body, and the ball seals the end opening of the valve tube body, the ball abuts against the end of the return spring, and the ball is partially exposed to the outside of the valve tube body, the end surface of the punch abuts against the surface of the ball, and the ball is located inside the mounting head.

[0013] By adopting the above technical solution, when the punch pushes the ball, the return spring is compressed, a gap exists between the ball and the end of the valve tube body, the lubricating liquid enters the interior of the installation head from the lubrication pipeline, the lubricating liquid flows down along the top of the punch, and the entire punch is soaked with the lubricating liquid. When the punch is connected to the installation head, the punch opens the control valve during the installation process, and the user does not need to open the control valve through other operations, which is convenient for user processing and improves production efficiency.

[0014] Optionally, the outer diameter surface of the return spring is slidably connected to the inner wall of the valve tube body.

[0015] By adopting the above technical solution, the movement of the return spring is made more stable.

[0016] Optionally, the inner diameter of an end of the mounting head away from the ball is smaller than the inner diameter of an end of the mounting head close to the ball.

[0017] By adopting the above technical solution, the lubricating fluid can be concentrated.

[0018] Optionally, the inner wall of the mounting head is arc-shaped, and the arc-shaped inner wall of the mounting head bends toward a direction approaching the center of the mounting head.

[0019] By adopting the above technical solution, the lubricating liquid can be concentrated around the punch.

[0020] In summary, the present application includes at least one of the following beneficial technical effects:

[0021] The mounting block in the present application can block the installation position of the punch, thereby achieving the purpose of processing two front floors of different specifications, without the need for the user to disassemble the mold as a whole, making it convenient for the user to produce two front floors and improving production efficiency;

[0022] The lubrication assembly in the present application realizes lubrication of the punch and increases the service life of the punch;

[0023] The mounting head with an arc-shaped inner diameter in the present application allows the lubricating liquid to converge in the circumference of the punch, so that the lubricating liquid can be evenly applied to the circumference of the punch, thereby achieving uniform protection of the punch. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a front floor mold disclosed in Example 1 of the present application.

[0025] Figure 2 It is a structural schematic diagram of the upper mold when the mounting block is installed in the first embodiment of the present application.

[0026] Figure 3 yes Figure 2 A partial enlarged view of point A in the middle.

[0027] Figure 4 It is a structural schematic diagram of the upper mold when the mounting block is removed in the first embodiment of the present application.

[0028] Figure 5 yes Figure 4 A partial enlarged view of point B in the middle.

[0029] Figure 6 It is a structural schematic diagram of the connection relationship between the punch head and the installation head in Example 1 of the present application.

[0030] Figure 7 It is a cross-sectional view of the connection relationship between the reaction lubrication assembly and the mounting head in the second embodiment of the present application.

[0031] Explanation of the reference numerals: 1. upper die; 11. mounting head; 2. lower die; 3. guide mechanism; 4. punch; 5. mounting block; 6. lubrication assembly; 61. lubrication pipeline; 62. control valve; 621. valve tube body; 622. return spring; 623. ball. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1 -Attached Figure 7 This application is described in further detail.

[0033] At present, in order to facilitate the processing of two specifications of front floor panels, an embodiment of the present application proposes a front floor panel mold. Embodiment 1

[0034] The present application embodiment discloses a front floor mold. Figure 1-Figure 3 A front floor mold comprises a lower mold 2, an upper mold 1 connected to the lower mold 2, a guide mechanism 3 connected to the lower mold 2, a plurality of punches 4 connected to the upper mold 1, and a mounting block 5 connected to the upper mold 1. The upper mold 1 is provided with a mounting head 11, and the punch 4 is detachably connected to the mounting head 11. The upper mold 1, the lower mold 2, the guide mechanism 3 and the punch 4 are all basic structures for realizing the punching mold. The mounting block 5 is detachably connected to the upper mold 1, and is combined with Figure 4-Figure 6The mounting block 5 is sealed to the punch 4, and there are four mounting blocks 5. When the user blocks the installation position of the punch 4 with the mounting block 5, the die reduces the processing of four holes, and the front floor produced in this way can be used for oil trucks. When the user removes the mounting block 5 and connects the punch 4 to the mounting head 11, the die increases the processing of four holes, and the front floor produced in this way can be used for trams. The user does not need to frequently change the mold, and only needs to install the mounting block 5, which is convenient for the user to process two specifications of front floors, reduce resource waste, and improve production efficiency. Embodiment 2

[0035] The difference between the second embodiment of the present application and the first embodiment is that: Figure 7 A front floor mold also includes a lubrication component 6 connected to the punch 4, the lubrication component 6 includes a lubrication pipeline 61 connected to the mounting head 11 and a control valve 62 connected to the mounting head 11, one end of the lubrication pipeline 61 is connected to an external lubricating liquid, the control valve 62 includes a valve tube body 621 detachably connected to the lubrication pipeline 61, a return spring 622 connected to the valve tube body 621, and a ball 623 connected to the end of the valve tube body 621, a connector is provided at the end of the lubrication pipeline 61, and the connector can be fixedly connected to the valve tube body 621 in a threaded connection manner, one end of the lubrication pipeline 61 is connected to one end of the control valve 62, so as to achieve the purpose of connecting the lubrication pipeline 61 and the control valve 62, and to achieve the purpose of the lubrication liquid entering the control valve 62, the valve tube body 621 is a hollow shell, the outer diameter surface of the return spring 622 is slidably connected to the inner wall of the valve tube body 621, so as to achieve the stable connection and smooth movement of the return spring 622, and one end of the return spring 622 is fixedly connected to the valve tube body 62 1 is located at the end of the lubrication pipeline 61, the ball 623 is located at the other end of the valve tube body 621, the other end of the return spring 622 abuts against the surface of the ball 623, and the ball 623 blocks the end opening of the valve tube body 621, the ball 623 abuts against the end of the return spring 622, and the ball 623 is partially exposed outside the valve tube body 621, the end of the valve tube body 621 away from the lubrication pipeline 61 is fixedly connected and communicated with the mounting head 11, and the ball 623 is away from the return spring One end of 622 is located inside the mounting head 11. When the punch 4 is connected to the mounting head 11 by a threaded connection, the end surface of the punch 4 abuts against the surface of the ball 623, squeezing the ball 623. The return spring 622 is squeezed, so that a gap is generated between the ball 623 and the valve tube body 621. The lubricating liquid flows from the inside of the valve tube body 621 into the inside of the mounting head 11. The surface of the punch 4 is flowing with lubricating liquid, which achieves the lubrication effect, improves the punching die efficiency, and protects the punch 4.

[0036] Reference Figure 7The inner diameter of one end of the mounting head 11 away from the ball 623 is smaller than the inner diameter of the other end of the mounting head 11 close to the ball 623. The inner wall of the mounting head 11 is arc-shaped, and the arc-shaped inner wall of the mounting head 11 bends toward the center of the mounting head 11. When the lubricating liquid enters the interior of the mounting head 11, the lubricating liquid gathers inside the mounting head 11 and is concentrated at the inner bottom of the mounting head 11. A threaded section is provided on the top of the surface of the punch 4, and an internal thread is provided on the inner diameter of the mounting head 11. The length of the threaded section of the punch 4 is greater than the length of the internal thread of the mounting head 11, so that the punch 4 can be threadedly connected to the mounting head 11 to achieve a stable connection. At the same time, the end of the punch 4 can abut against the end of the mounting head 11 until it abuts and squeezes the ball 623, so that the lubricating liquid can enter the interior of the mounting head 11. After the lubricating liquid is concentrated inside the mounting head 11, the lubricating liquid can soak the circumference of the punch 4 and evenly penetrate the mounting head 11 from the outer surface of the punch 4, so that the lubricating liquid on the surface of the punch 4 is evenly arranged, thereby improving the punching efficiency of the punch 4 and providing all-round protection for the punch 4.

[0037] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A front floor mold, comprising a lower mold (2), an upper mold (1) connected to the lower mold (2), a guide mechanism (3) connected to the lower mold (2), and a plurality of punches (4) connected to the upper mold (1), wherein the upper mold (1) is provided with a mounting head (11), and the punches (4) are detachably connected to the mounting head (11), characterized in that: A front floor mold further comprises a mounting block (5) connected to an upper mold (1), wherein the mounting block (5) is detachably connected to the upper mold (1), and the mounting block (5) is sealed to a punch (4).

2. A front floor mold according to claim 1, characterized in that: It also comprises a lubrication assembly (6) connected to the punch (4), and the punch (4) abuts against one end of the lubrication assembly (6).

3. A front floor mold according to claim 2, characterized in that: The lubrication assembly (6) comprises a lubrication pipeline (61) connected to the mounting head (11) and a control valve (62) connected to the mounting head (11); one end of the lubrication pipeline (61) is connected to an external lubricating liquid, the other end of the lubrication pipeline (61) is connected to one end of the control valve (62), and the other end of the control valve (62) abuts against the end of the punch (4).

4. The front floor mold according to claim 3, characterized in that: The control valve (62) includes a valve tube body (621) detachably connected to the lubrication pipeline (61), a return spring (622) connected to the valve tube body (621), and a ball (623) connected to the end of the valve tube body (621), one end of the return spring (622) is fixedly connected to the end of the valve tube body (621) near the lubrication pipeline (61), the ball (623) is located at the other end of the valve tube body (621), and the ball (623) blocks the end opening of the valve tube body (621), the ball (623) abuts against the end of the return spring (622), and the ball (623) is partially exposed outside the valve tube body (621), the end surface of the punch (4) abuts against the surface of the ball (623), and the ball (623) is located inside the mounting head (11).

5. The front floor mold according to claim 4, characterized in that: The outer diameter surface of the return spring (622) is slidably connected to the inner wall of the valve tube body (621).

6. The front floor mold according to claim 4, characterized in that: The inner diameter of an end of the mounting head (11) away from the ball (623) is smaller than the inner diameter of an end of the mounting head (11) close to the ball (623).

7. The front floor mold according to claim 6, characterized in that: The inner wall of the mounting head (11) is arc-shaped, and the arc-shaped inner wall of the mounting head (11) bends in a direction close to the center of the mounting head (11).