Automatic slag removal equipment for aluminum cast ingot
By adopting a combined design of electric rollers and strike components in the automatic slag cleaning equipment of aluminum ingots, the problem of low slag cleaning efficiency of existing equipment is solved, and automatic loading and unloading of aluminum ingot molds is realized.
Patent Information
- Application Number
- CN202421137488.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-21
Smart Images

Figure CN222448181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag cleaning equipment, and more specifically to automatic slag cleaning equipment for aluminum ingots. Background Art
[0002] During the casting process of aluminum ingots, the aluminum liquid enters the ingot mold through the diverter plate and slowly cools in the mold to form an aluminum ingot. After the casting, waste slag will be produced in the ingot. If the waste slag is not cleaned up, it will affect the next casting, reduce the appearance quality and product grade of the aluminum ingot, and affect the economic benefits of the aluminum enterprise.
[0003] In the existing technology, such as the document with publication number CN219966370U, a high-efficiency automatic slag cleaning device for aluminum ingots is specifically disclosed. In this document, the device uses a servo motor to rotate the rotating block left and right, so that the aluminum ingot repeatedly collides with the base, and the waste slag inside the aluminum ingot is separated by the collision vibration. However, when the device clamps the ingot mold, manual loading and disassembly are required, resulting in a low slag cleaning efficiency of the device. For this reason, we propose an automatic slag cleaning device for aluminum ingots. Utility Model Content
[0004] The utility model proposes an automatic slag cleaning device for aluminum ingots, which solves the technical problem in the prior art that a servo motor is used to rotate a rotating block left and right, so that the aluminum ingot repeatedly collides with a base, and the waste slag inside the aluminum ingot is separated by collision vibration. However, when the device clamps the ingot mold, manual loading and disassembly are required, resulting in low slag cleaning efficiency of the device.
[0005] In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: an automatic slag cleaning device for aluminum ingots, comprising a mounting seat, a collecting box fixedly connected to the top of the mounting seat, two mounting plates symmetrically arranged above the mounting seat, support plates fixedly connected to the bottoms of the two mounting plates, the bottoms of the multiple support plates are respectively fixedly connected to the mounting seat, a plurality of electric rollers are installed at equal intervals on one side of the two mounting plates that are relatively close to each other, and knocking components are installed on the outer walls of the two mounting plates, and the knocking components are used to knock on the ingot mold.
[0006] Preferably, the knocking assembly includes a fixed seat, the outer wall of the fixed seat is fixedly connected to the outer side of the mounting plate, the top of the fixed seat is fixedly connected to a motor, the output end of the motor is fixedly connected to a connecting shaft, the circumferential outer wall of the connecting shaft is fixedly connected to a lever, both ends of the connecting shaft are rotatably connected to fixed plates, and the two ends of the fixed plates are respectively fixedly connected to the mounting plate.
[0007] Preferably, the knocking assembly also includes a mounting frame, the bottom of the mounting frame is fixedly connected to the top of the mounting plate, the inner wall of the mounting frame is rotatably connected to a mounting shaft, the circumferential outer wall of the mounting shaft is fixedly connected to a plurality of connecting rods in an equidistant structure, a plurality of connecting rods are fixedly connected to a knocking ball at one end thereof, the outer end of the connecting rod close to the shift rod is fixedly connected to a first hinge seat, and the inner wall of the first hinge seat is rotatably connected to a roller shaft.
[0008] Preferably, two limit plates are symmetrically arranged between the two mounting plates, and two guide rods are fixedly connected to the two limit plates at opposite sides thereof.
[0009] Preferably, the ends of the plurality of guide rods respectively penetrate the mounting plates and are slidably connected thereto, the outer sides of the two mounting plates are both threadedly connected with adjusting screws, and the inner ends of the adjusting screws penetrate the mounting plates and are rotatably connected to the limit plates.
[0010] Preferably, the relatively close sides of the two limit plates are fixedly connected with multiple second hinge seats in an equidistant structure, the inner walls of the multiple second hinge seats are rotatably connected with rotating shafts, and the circumferential outer walls of the multiple rotating shafts are fixedly connected with guide wheels.
[0011] The beneficial effects of the present invention are:
[0012] 1. The automatic slag cleaning equipment for aluminum ingots is placed on multiple electric rollers for conveying with the aluminum ingot mold open downward, which can facilitate loading and unloading of the aluminum ingot mold. The connecting shaft is driven to rotate by two motors respectively, and the lever is driven to rotate by the connecting shaft. When the lever rotates, the roller shaft is squeezed downward, and the first hinge seat drives the knocking ball to move upward through the connecting rod and fall down, so that the aluminum ingot mold is knocked by multiple knocking balls on both sides of the two mounting plates. The vibration generated by the knocking causes aluminum chips on the inner wall of the aluminum ingot mold to fall off, thereby improving the cleaning efficiency of the aluminum ingot mold.
[0013] 2. The automatic slag cleaning equipment for aluminum ingots adjusts the distance between the two limit plates by rotating two adjusting screws respectively and pushing the limit plates to move through the adjusting screws, so that the two limit plates can be adjusted according to the size of the aluminum ingot mold.
[0014] 3. The automatic slag cleaning equipment for aluminum ingots can reduce the friction between the aluminum ingot mold and the limiting plates through the guide wheels on the inner sides of the two limiting plates, so as to facilitate the smooth movement of the aluminum ingot mold. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the installation structure of the striking ball of the utility model;
[0017] Figure 3 This is a schematic diagram of the installation structure of the guide wheel of the utility model.
[0018] In the figure: 1. mounting seat; 2. collecting box; 3. supporting plate; 4. mounting plate; 5. electric roller; 6. fixing seat; 7. motor; 8. fixing plate; 9. connecting shaft; 10. lever; 11. mounting frame; 12. mounting shaft; 13. connecting rod; 14. knocking ball; 15. first hinge seat; 16. roller shaft; 17. limiting plate; 18. guide rod; 19. adjusting screw; 20. second hinge seat; 21. rotating shaft; 22. guide wheel. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] like Figure 1 As shown, an automatic slag cleaning device for aluminum ingots comprises a mounting base 1, a collecting box 2 is fixedly connected to the top of the mounting base 1, two mounting plates 4 are symmetrically arranged above the mounting base 1, the bottoms of the two mounting plates 4 are fixedly connected to support plates 3, the bottoms of the multiple support plates 3 are respectively fixedly connected to the mounting base 1, a plurality of electric rollers 5 are evenly installed on one side of the two mounting plates 4 that are relatively close to each other, and a knocking assembly is installed on the outer walls of the two mounting plates 4, and the knocking assembly is used to knock the ingot mold, and the aluminum ingot mold is placed open downward on the multiple electric rollers. The conveying is carried out on the roller 5, which can facilitate the loading and unloading of the aluminum ingot mold. The connecting shaft 9 is driven to rotate by two motors 7 respectively, and the connecting shaft 9 drives the lever 10 to rotate. When the lever 10 rotates, the roller shaft 16 is squeezed downward, and the first hinge seat 15 drives the knocking ball 14 to move upward through the connecting rod 13 and fall down, so that the aluminum ingot mold is knocked by the multiple knocking balls 14 on both sides of the two mounting plates 4. The vibration generated by the knocking makes the aluminum chips on the inner wall of the aluminum ingot mold fall off, thereby improving the cleaning efficiency of the aluminum ingot mold.
[0021] like Figure 2As shown, the knocking assembly includes a fixed seat 6, the outer wall of the fixed seat 6 is fixedly connected to the outer side of the mounting plate 4, the top of the fixed seat 6 is fixedly connected to a motor 7, the output end of the motor 7 is fixedly connected to a connecting shaft 9, the circumferential outer wall of the connecting shaft 9 is fixedly connected to a lever 10, both ends of the connecting shaft 9 are rotatably connected to fixed plates 8, and the ends of the two fixed plates 8 are respectively fixedly connected to the mounting plate 4, the knocking assembly also includes a mounting frame 11, the bottom of the mounting frame 11 is fixedly connected to the top of the mounting plate 4, the inner wall of the mounting frame 11 is rotatably connected to a mounting shaft 12, the circumferential outer wall of the mounting shaft 12 is fixedly connected to a plurality of connecting rods 13 in an equidistant structure, and the inner ends of the plurality of connecting rods 13 are all fixedly connected to knocking balls 14, the outer ends of the connecting rods 13 close to the lever 10 are fixedly connected to a first hinge seat 15, and the inner wall of the first hinge seat 15 is rotatably connected to a roller shaft 16, and two limit plates 17 are symmetrically arranged between the two mounting plates 4, and the two limit plates 17 are symmetrically fixedly connected to two guide rods 18 on the relatively far sides.
[0022] like Figure 3 As shown, the ends of multiple guide rods 18 respectively penetrate the mounting plate 4 and are slidably connected thereto, the outer sides of the two mounting plates 4 are threadedly connected with adjusting screws 19, the inner ends of the adjusting screws 19 penetrate the mounting plate 4 and are rotatably connected to the limit plate 17, and the relatively close sides of the two limit plates 17 are fixedly connected with multiple second hinge seats 20 in an equidistant structure, the inner walls of the multiple second hinge seats 20 are rotatably connected with rotating shafts 21, and the circumferential outer walls of the multiple rotating shafts 21 are fixedly connected with guide wheels 22, and the two adjusting screws 19 are rotated respectively, and the limit plates 17 are pushed to move by the adjusting screws 19, so that the distance between the two limit plates 17 can be adjusted, so that the two limit plates 17 can be adjusted according to the size of the aluminum ingot mold.
[0023] Working principle: The aluminum ingot mold is placed open downward on multiple electric rollers 5 for transportation, and the two motors 7 drive the connecting shaft 9 to rotate respectively, and the connecting shaft 9 drives the lever 10 to rotate. When the lever 10 rotates, the roller shaft 16 is squeezed downward, and the first hinge seat 15 drives the knocking ball 14 to move upward through the connecting rod 13 and fall down, so that the aluminum ingot mold is knocked by the multiple knocking balls 14 on both sides of the two mounting plates 4, and the aluminum chips on the inner wall of the aluminum ingot mold fall off through the vibration generated by the knocking;
[0024] By rotating the two adjusting screws 19 respectively and pushing the limit plate 17 to move through the adjusting screws 19, the distance between the two limit plates 17 is adjusted, so that the two limit plates 17 can be adjusted according to the size of the aluminum ingot mold, and the friction between the aluminum ingot mold and the limit plate 17 can be reduced through the guide wheels 22 on the inner sides of the two limit plates 17, so as to facilitate the smooth movement of the aluminum ingot mold.
[0025] The above are only preferred specific implementation methods of the utility model, but the protection scope of the utility model is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the utility model, who makes equivalent replacements or changes based on the technical scheme and utility model concept of the utility model, should be covered by the protection scope of the utility model.
Claims
1. An automatic slag cleaning device for aluminum ingots, comprising a mounting base (1), characterized in that: The top of the mounting seat (1) is fixedly connected to a collecting box (2); two mounting plates (4) are symmetrically arranged above the mounting seat (1); the bottoms of the two mounting plates (4) are fixedly connected to a supporting plate (3); the bottoms of a plurality of supporting plates (3) are respectively fixedly connected to the mounting seat (1); a plurality of electric rollers (5) are installed at equal intervals on a relatively close side of the two mounting plates (4); and knocking components are installed on the outer walls of the two mounting plates (4); the knocking components are used to knock on the ingot mold.
2. The automatic slag cleaning equipment for aluminum ingots according to claim 1 is characterized in that: The knocking assembly comprises a fixing seat (6), the outer wall of the fixing seat (6) is fixedly connected to the outer side of the mounting plate (4), the top of the fixing seat (6) is fixedly connected to a motor (7), the output end of the motor (7) is fixedly connected to a connecting shaft (9), the circumferential outer wall of the connecting shaft (9) is fixedly connected to a lever (10), the two ends of the connecting shaft (9) are respectively rotatably connected to fixing plates (8), and the ends of the two fixing plates (8) are respectively fixedly connected to the mounting plate (4).
3. The automatic slag cleaning equipment for aluminum ingots according to claim 2 is characterized in that: The knocking assembly also includes a mounting frame (11), the bottom of the mounting frame (11) is fixedly connected to the top of the mounting plate (4), the inner wall of the mounting frame (11) is rotatably connected to a mounting shaft (12), the outer wall of the circumference of the mounting shaft (12) is fixedly connected to a plurality of connecting rods (13) in an equidistant structure, the inner ends of the plurality of connecting rods (13) are all fixedly connected to a knocking ball (14), the outer end of the connecting rod (13) close to the shifting rod (10) is fixedly connected to a first hinge seat (15), and the inner wall of the first hinge seat (15) is rotatably connected to a roller shaft (16).
4. The automatic slag cleaning equipment for aluminum ingots according to claim 3 is characterized in that: Two limit plates (17) are symmetrically arranged between the two mounting plates (4), and two guide rods (18) are fixedly connected to the relatively far-away sides of the two limit plates (17) in a symmetrical structure.
5. The automatic slag cleaning equipment for aluminum ingot according to claim 4 is characterized in that: The ends of the plurality of guide rods (18) respectively penetrate the mounting plate (4) and are slidably connected thereto; the outer sides of the two mounting plates (4) are both threadedly connected with an adjusting screw (19); the inner ends of the adjusting screws (19) penetrate the mounting plate (4) and are rotatably connected to the limiting plate (17).
6. The automatic slag cleaning equipment for aluminum ingot according to claim 5 is characterized in that: A plurality of second hinge seats (20) are fixedly connected to the relatively close sides of the two limit plates (17) in an equidistant structure, the inner walls of the plurality of second hinge seats (20) are rotatably connected to rotating shafts (21), and the circumferential outer walls of the plurality of rotating shafts (21) are fixedly connected to guide wheels (22).
Citation Information
Patent Citations
Efficient automatic slag removal equipment for aluminum cast ingots
CN219966370U