Discharging device of pipe fitting flattening machine

Abstract

The utility model relates to the field of discharging equipment, and discloses a discharging device of a pipe fitting flattening machine, which comprises a base, a bearing seat, a pipe fitting flattening mechanism, a vertical plate, a clamping assembly I and a discharging mechanism, the bearing seat is fixedly mounted on the left side of the top of the base, the pipe fitting flattening mechanism is arranged on the top of the bearing seat, and the pipe fitting flattening mechanism is used for flattening a pipe fitting; the vertical plate is fixedly installed on the top of the bearing seat and located on the right side of the pipe fitting flattening mechanism, a round hole is formed in one side of the vertical plate, the first clamping assembly is arranged in the round hole and used for clamping and fixing a pipe fitting, and the discharging mechanism is arranged on the vertical plate and used for automatically discharging the flattened pipe fitting. The device has the following advantages and effects that after the pipe fitting is subjected to end flattening, automatic discharging operation of the pipe fitting can be achieved, the labor amount of workers is reduced, operation is convenient and easy, and the machining efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of unloading equipment, and in particular to an unloading device for a pipe flattening machine. Background Art

[0002] Pipe fittings are a general term for parts in pipeline systems that play the role of connection, control, direction change, diversion, sealing, support, etc. During the processing of pipe fittings, it is necessary to use a flattening machine to flatten the ends of the pipe fittings, flatten the pipe ends of the pipe fittings, remove burrs, etc. After searching, the patent document with authorization announcement number CN207929994U announces an automatic flat-edge machine for thin-walled stainless steel pipe fittings, including a cabinet, in which an electrical control device and an industrial computer are installed, a base is installed on the top of the cabinet, two linear slide rails parallel to each other are arranged on the base, a screw support seat is installed on the base, a screw is sleeved on the screw support seat, one end of the screw is connected to the servo motor; a transmission box is provided on the screw support seat, and a drive motor connected to it is installed on the upper part of the transmission box; a rotating spindle is installed in the transmission box, one end of the rotating spindle is connected to the reducer in the transmission box, and the other end extends out of the transmission box, a rotating turning tool is installed on the extended end of the rotating spindle, and a pipe fixture is installed on one side of the rotating turning tool.

[0003] In actual use, it is found that the above-mentioned related schemes still have at least the following shortcomings: after the flat-end processing of the port part of the pipe fitting is completed using the flat-end machine, the operator needs to manually operate to remove the processed pipe fittings. When flat-end processing is performed on a large number of pipe fittings one by one, it is necessary to repeat the operation many times to remove the processed pipe fittings, which increases the workload of the workers. The operation is not convenient and trouble-free, and the processing efficiency is reduced. Therefore, we propose a unloading device for the pipe flat-end machine to solve the above problems. Utility Model Content

[0004] The purpose of the present application is to provide a discharging device for a pipe flattening machine, which can realize automatic discharging of the pipe after the flattening of the pipe is completed, thereby reducing the workload of workers, making the operation convenient and trouble-free, and improving the processing efficiency.

[0005] The above technical objectives of the present application are achieved through the following technical solutions: a discharging device for a pipe flat-end machine, comprising a base, a bearing seat, a pipe flat-end mechanism, a vertical plate, a clamping assembly and a discharging mechanism, wherein the bearing seat is fixedly mounted on the top left side of the base, the pipe flat-end mechanism is arranged on the top of the bearing seat, the pipe flat-end mechanism is used for processing the pipe flat-end, the vertical plate is fixedly mounted on the top of the bearing seat and is located on the right side of the pipe flat-end mechanism, a circular hole is opened on one side of the vertical plate, a clamping assembly is arranged in the circular hole, the clamping assembly is used for clamping and fixing the pipe, and the discharging mechanism is arranged on On the vertical plate, the unloading mechanism is used for automatically unloading the flat-end processed pipe fittings, and the unloading mechanism includes a crossbeam, a second electric guide rail, a second electric slide, an electric hydraulic cylinder, a U-shaped plate and a second clamping assembly. The crossbeam is fixedly installed on the top of the vertical plate, the second electric guide rail is fixedly installed on the bottom of the crossbeam and is located on the right side of the vertical plate, the second electric slide is slidably installed on the second electric guide rail, the electric hydraulic cylinder is fixedly installed on the bottom of the second electric slide, the U-shaped plate is fixedly installed on the output shaft end of the electric hydraulic cylinder, and the second clamping assembly is arranged in the U-shaped plate, and the pipe fittings are clamped and fixed on the second clamping assembly.

[0006] The present application is further configured as follows: the pipe flat-end mechanism includes a first electric guide rail, a first electric slide, a machine base, a motor, a turning tool mounting plate and a turning tool, the first electric guide rail is fixedly mounted on the top of the bearing base, the first electric slide is slidably mounted on the first electric guide rail, the machine base is fixedly mounted on the top of the first electric slide, the motor is fixedly mounted on the top of the machine base, the turning tool mounting plate is fixedly mounted on the output shaft end of the motor, and the turning tool is fixedly mounted on the right side wall of the turning tool mounting plate.

[0007] The present application is further configured as follows: the clamping assembly 1 includes two first electric cylinders and two first arc-shaped clamping plates, the two first electric cylinders are respectively fixedly mounted on the top inner wall and the bottom inner wall of the circular hole and are symmetrically distributed, and the two first arc-shaped clamping plates are respectively fixedly mounted on the output shaft ends of the corresponding first electric cylinders.

[0008] The present application is further configured as follows: a first anti-slip pad is fixedly mounted on one side wall of the two first arc-shaped clamping plates that are close to each other.

[0009] The further configuration of the present application is as follows: the clamping assembly 2 includes two second electric cylinders and two second arc-shaped clamping plates, the two second electric cylinders are respectively fixedly mounted on the front inner wall and the rear inner wall of the U-shaped plate and are symmetrically distributed, the two second arc-shaped clamping plates are respectively fixedly mounted on the output shaft ends of the corresponding second electric cylinders, and the pipe fitting is located between the two second arc-shaped clamping plates.

[0010] The present application is further configured as follows: a second anti-slip pad is fixedly mounted on one side wall of the two second arc-shaped clamping plates close to each other, and the two second anti-slip pads are in contact with the outer wall of the pipe fitting.

[0011] The present application is further configured as follows: a material receiving box is placed on the top of the base and is located on the right side of the supporting seat, and the top of the material receiving box is an open structure.

[0012] The present application includes at least one of the following beneficial technical effects:

[0013] 1. The present application utilizes a discharging mechanism consisting of a crossbeam, a second electric guide rail, a second electric slide, an electric hydraulic cylinder, a U-shaped plate and a clamping assembly 2, and cooperates with a clamping assembly 2 consisting of two second electric cylinders and two second arc-shaped clamping plates. After the flat-end processing of the pipe fittings is completed, the automatic discharging operation of the pipe fittings can be realized, the labor workload of workers is reduced, the operation is convenient and trouble-free, and the processing efficiency is improved.

[0014] 2. The present application can clamp and fix the pipe by utilizing a clamping assembly 1 composed of two first electric cylinders and two first arc-shaped clamping plates, and by clamping and fixing the pipe fitting under the joint action of the clamping assembly 1 and the clamping assembly 2, the stability and reliability of the clamping and fixing of the pipe fitting can be improved, and the pipe fitting is not easily displaced during the flat-end processing of the pipe fitting.

[0015] 3. The present application can perform flat-end processing on the end portion of the pipe fitting by utilizing a pipe fitting flat-end mechanism composed of a first electric guide rail, a first electric slide, a machine base, a motor, a turning tool mounting plate and a turning tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the first viewing angle of this embodiment.

[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the second viewing angle of this embodiment.

[0018] Figure 3 It is a schematic diagram of the main cross-sectional structure of this embodiment.

[0019] Figure 4 yes Figure 3 Schematic diagram of the enlarged structure of part A.

[0020] Figure 5 It is a three-dimensional structural schematic diagram of the U-shaped plate and the clamping component 2.

[0021] In the figure, 1. base; 2. bearing seat; 3. first electric guide rail; 4. first electric slide; 5. machine base; 6. motor; 7. turning tool mounting plate; 8. turning tool; 9. vertical plate; 10. round hole; 11. first electric cylinder; 12. first arc-shaped clamping plate; 13. first anti-skid pad; 14. crossbeam; 15. second electric guide rail; 16. second electric slide; 17. electric hydraulic cylinder; 18. U-shaped plate; 19. second electric cylinder; 20. second arc-shaped clamping plate; 21. second anti-skid pad; 22. pipe fitting; 23. material receiving box. DETAILED DESCRIPTION

[0022] The technical solution of the present application will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments of the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

[0023] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The present application provides a discharging device for a pipe flattening machine, comprising a base 1, a bearing seat 2, a pipe flattening mechanism, a vertical plate 9, a clamping assembly 1 and a discharging mechanism, wherein:

[0024] The bearing seat 2 is fixedly mounted on the top left side of the base 1, and the pipe flat-end mechanism is arranged on the top of the bearing seat 2. The pipe flat-end mechanism is used for processing the flat end of the pipe. The pipe flat-end mechanism includes a first electric guide rail 3, a first electric slide seat 4, a machine base 5, a motor 6, a turning tool mounting plate 7 and a turning tool 8. The first electric guide rail 3 is fixedly mounted on the top of the bearing seat 2, the first electric slide seat 4 is slidably mounted on the first electric guide rail 3, the machine base 5 is fixedly mounted on the top of the first electric slide seat 4, the motor 6 is fixedly mounted on the top of the machine base 5, the turning tool mounting plate 7 is fixedly mounted on the output shaft end of the motor 6, and the turning tool 8 is fixedly mounted on the right side of the turning tool mounting plate 7 The machine base 5, the motor 6, the tool mounting plate 7 and the tool 8 can be controlled to move horizontally and linearly on the wall by means of the horizontal linear sliding of the first electric slide seat 4 on the first electric guide rail 3. The tool mounting plate 7 and the tool 8 can be controlled to rotate by means of the motor 6. The end portion of the pipe fitting 22 can be flattened by means of the rotating tool 8. A vertical plate 9 is fixedly mounted on the top of the bearing seat 2 and is located on the right side of the pipe fitting flattening mechanism. A circular hole 10 is provided on one side of the vertical plate 9. A clamping assembly 1 is arranged in the circular hole 10. The clamping assembly 1 is used to clamp and fix the pipe fitting. A discharge mechanism is arranged on the vertical plate 9. The discharge mechanism is used to automatically discharge the pipe fitting after the flattening process.

[0025] In this embodiment, the clamping component 1 includes two first electric cylinders 11 and two first arc-shaped clamping plates 12. The two first electric cylinders 11 are respectively fixedly mounted on the top inner wall and the bottom inner wall of the circular hole 10 and are symmetrically distributed. The two first arc-shaped clamping plates 12 are respectively fixedly mounted on the output shaft ends of the corresponding first electric cylinders 11. The first electric cylinder 11 is used to control the linear movement of the first arc-shaped clamping plates 12. By utilizing the cooperation of the two first arc-shaped clamping plates 12, one end of the pipe fitting 22 that requires flat edge processing can be clamped and fixed. A first anti-slip pad 13 is fixedly mounted on one side wall where the two first arc-shaped clamping plates 12 are close to each other, which can increase the friction force when clamping the pipe fitting 22 and improve the reliability of clamping the pipe fitting 22.

[0026] In this embodiment, the unloading mechanism includes a crossbeam 14, a second electric guide rail 15, a second electric slide 16, an electric hydraulic cylinder 17, a U-shaped plate 18 and a clamping assembly 2. The crossbeam 14 is fixedly mounted on the top of the vertical plate 9, the second electric guide rail 15 is fixedly mounted on the bottom of the crossbeam 14 and is located on the right side of the vertical plate 9, the second electric slide 16 is slidably mounted on the second electric guide rail 15, the electric hydraulic cylinder 17 is fixedly mounted on the bottom of the second electric slide 16, the U-shaped plate 18 is fixedly mounted on the output shaft end of the electric hydraulic cylinder 17, the clamping assembly 2 is arranged in the U-shaped plate 18, and a pipe fitting 22 is clamped and fixed on the clamping assembly 2. The horizontal linear sliding of the second electric slide 16 on the second electric guide rail 15 can control the horizontal linear movement of the electric hydraulic cylinder 17, the U-shaped plate 18 and the clamping assembly 2 can be controlled by the electric hydraulic cylinder 17, and the clamping assembly 2 can be used. 2. The pipe fitting 22 can be clamped and fixed. The clamping component 2 includes two second electric cylinders 19 and two second arc-shaped clamping plates 20. The two second electric cylinders 19 are respectively fixedly mounted on the front inner wall and the rear inner wall of the U-shaped plate 18 and are symmetrically distributed. The two second arc-shaped clamping plates 20 are respectively fixedly mounted on the output shaft ends of the corresponding second electric cylinders 19. The pipe fitting 22 is located between the two second arc-shaped clamping plates 20. The second electric cylinder 19 is used to control the linear movement of the second arc-shaped clamping plates 20. By utilizing the cooperation of the two second arc-shaped clamping plates 20, the end of the pipe fitting 22 that does not require flat edge processing can be clamped and fixed. A second anti-slip pad 21 is fixedly mounted on one side wall of the two second arc-shaped clamping plates 20 that are close to each other. The two second anti-slip pads 21 both conflict with the outer wall of the pipe fitting 22, which can increase the friction force when the pipe fitting 22 is clamped and fixed, and improve the reliability of the pipe fitting 22 when it is clamped and fixed.

[0027] In this embodiment, a material receiving box 23 is placed on the top of the base 1 and is located on the right side of the bearing seat 2. The top of the material receiving box 23 is an open structure for collecting and storing the flat-end processed pipe fittings 22.

[0028] In the present embodiment, it should be noted that the first electric guide rail 3, the first electric slide 4, the motor 6, the first electric cylinder 11, the second electric guide rail 15, the second electric slide 16, the electric hydraulic cylinder 17 and the second electric cylinder 19 can be purchased on the market, and the first electric guide rail 3, the first electric slide 4, the motor 6, the first electric cylinder 11, the second electric guide rail 15, the second electric slide 16, the electric hydraulic cylinder 17 and the second electric cylinder 19 are equipped with a power supply, and their line connection method and control method are mature technologies in this field and have been fully disclosed, so they will not be repeated in the specification.

[0029] Through the above structure, during use, the unloading device of the pipe flattening machine provided by the present application can realize the automatic unloading operation of the pipe 22 after the flattening processing of the pipe 22 is completed, thereby reducing the labor of workers, making the operation convenient and trouble-free, and improving the processing efficiency. During the specific operation, the pipe 22 is placed horizontally between the two second arc clamping plates 20, so that the end of the pipe 22 that needs to be flattened faces the turning tool 8, and one end of the pipe 22 is located between the two second arc clamping plates 20, and then the two second electric cylinders 19 are controlled to extend and operate, so that the two second arc clamping plates 20 can be controlled to move closer to each other, so that when the two second anti-slip pads 21 are tightly in contact with the outer wall of the pipe 22, the two second electric cylinders 19 are stopped. At this time, the two second arc clamping plates 20 and The two second anti-skid pads 21 can clamp and fix the pipe 22, and then control the second electric slide 16 to move horizontally to the left on the second electric guide rail 15, so that the electric hydraulic cylinder 17, the U-shaped plate 18, the clamping assembly 2 and the clamped pipe 22 can be controlled to move horizontally to the left, so that when the end of the pipe 22 that needs to be flat passes through the round hole 10 and contacts the turning tool 8, the second electric slide 16 is stopped from sliding, and then the two first electric cylinders 11 are controlled to extend and run, so that the two first arc clamping plates 12 can be controlled to move closer to each other, so that when the two first anti-skid pads 13 are tightly against the outer wall of the pipe 22, the two first electric cylinders 11 are stopped from running, and at this time, the two first arc clamping plates 12 and the two first anti-skid pads 13 can be used to clamp the pipe 22 for the second time The motor 6 is tightly fixed, and then the motor 6 is controlled to run. The motor 6 drives the turning tool mounting plate 7 and the turning tool 8 to rotate, and cooperates with the first electric slide 4 to slide on the first electric guide rail 3 to control the turning tool 8 to move a short distance in a straight line. The turning tool 8 can be used to perform flat processing on the end part of the pipe fitting 22. After the processing is completed, the motor 6 is stopped, and the two first arc-shaped clamping plates 12 are controlled to retract and reset first, so that the clamping and fixing of the pipe fitting 22 by the two first arc-shaped clamping plates 12 and the two first anti-slip pads 13 can be released, and then the second electric slide 16 is controlled to move horizontally to the right on the second electric guide rail 15, so that the electric hydraulic cylinder 17, the U-shaped plate 18, the clamping assembly 2 and the clamped pipe fitting 22 can be controlled to move horizontally to the right, so that the pipe fitting 22 moves to the top of the receiving box 23. , stop the sliding of the second electric slide 16, then control the electric hydraulic cylinder 17 to extend and operate, so as to control the U-shaped plate 18, the clamping assembly 2 and the clamped pipe 22 to move vertically downward, and when the pipe 22 is lowered to a suitable depth in the receiving box 23, the two second electric cylinders 19 are controlled to contract and reset, so as to release the clamping and fixation of the pipe 22 by the two second arc clamping plates 20 and the two second anti-slip pads 21, and the processed pipe 22 can fall into the receiving box 23 for temporary storage, and the U-shaped plate 18 and the clamping assembly 2 can be controlled to move vertically upward and back to their positions by controlling the electric hydraulic cylinder 17 to contract and reset, and according to the above operation steps, the next pipe 22 can be further flat-end processed. When the receiving box 23 is filled with a large number of flat-end processed pipes 22,The material receiving box 23 can be moved away to transfer the pipe fittings 22 with flat ends.

Claims

1. A discharging device for a pipe flattening machine, characterized in that: The invention comprises a base (1), a bearing seat (2), a pipe flat-end mechanism, a vertical plate (9), a clamping assembly and a discharge mechanism, wherein the bearing seat (2) is fixedly mounted on the left side of the top of the base (1), the pipe flat-end mechanism is arranged on the top of the bearing seat (2), and the pipe flat-end mechanism is used for processing the flat ends of pipes, the vertical plate (9) is fixedly mounted on the top of the bearing seat (2) and is located on the right side of the pipe flat-end mechanism, a circular hole (10) is opened on one side of the vertical plate (9), the clamping assembly is arranged in the circular hole (10), and the clamping assembly is used for clamping and fixing pipes, the discharge mechanism is arranged on the vertical plate (9), and the discharge mechanism is used for automatically discharging pipes after the flat ends have been processed, and the discharge mechanism comprises a crossbeam ( 14), a second electric guide rail (15), a second electric slide (16), an electric hydraulic cylinder (17), a U-shaped plate (18) and a second clamping assembly, wherein the crossbeam (14) is fixedly mounted on the top of the vertical plate (9), the second electric guide rail (15) is fixedly mounted on the bottom of the crossbeam (14) and is located on the right side of the vertical plate (9), the second electric slide (16) is slidably mounted on the second electric guide rail (15), the electric hydraulic cylinder (17) is fixedly mounted on the bottom of the second electric slide (16), the U-shaped plate (18) is fixedly mounted on the output shaft end of the electric hydraulic cylinder (17), the second clamping assembly is arranged in the U-shaped plate (18), and a pipe fitting (22) is clamped and fixed on the second clamping assembly.

2. The unloading device of the pipe flattening machine according to claim 1 is characterized in that: The pipe flattening mechanism comprises a first electric guide rail (3), a first electric slide seat (4), a machine base (5), a motor (6), a turning tool mounting plate (7) and a turning tool (8), wherein the first electric guide rail (3) is fixedly mounted on the top of the bearing seat (2), the first electric slide seat (4) is slidably mounted on the first electric guide rail (3), the machine base (5) is fixedly mounted on the top of the first electric slide seat (4), the motor (6) is fixedly mounted on the top of the machine base (5), the turning tool mounting plate (7) is fixedly mounted on the output shaft end of the motor (6), and the turning tool (8) is fixedly mounted on the right side wall of the turning tool mounting plate (7).

3. The unloading device of the pipe flattening machine according to claim 1 is characterized in that: The clamping assembly 1 comprises two first electric cylinders (11) and two first arc-shaped clamping plates (12); the two first electric cylinders (11) are respectively fixedly mounted on the top inner wall and the bottom inner wall of the circular hole (10) and are symmetrically distributed; the two first arc-shaped clamping plates (12) are respectively fixedly mounted on the output shaft ends corresponding to the first electric cylinders (11).

4. The unloading device of the pipe flattening machine according to claim 3 is characterized in that: A first anti-slip pad (13) is fixedly mounted on one side wall of the two first arc-shaped clamping plates (12) that are close to each other.

5. The unloading device of the pipe flattening machine according to claim 1, characterized in that: The clamping assembly 2 comprises two second electric cylinders (19) and two second arc-shaped clamping plates (20), the two second electric cylinders (19) being respectively fixedly mounted on the front inner wall and the rear inner wall of the U-shaped plate (18) and being symmetrically distributed, the two second arc-shaped clamping plates (20) being respectively fixedly mounted on the output shaft ends corresponding to the second electric cylinders (19), and the pipe fitting (22) being located between the two second arc-shaped clamping plates (20).

6. The unloading device of the pipe flattening machine according to claim 5, characterized in that: A second anti-slip pad (21) is fixedly mounted on one side wall of the two second arc-shaped clamping plates (20) that are close to each other, and the two second anti-slip pads (21) are in contact with the outer wall of the pipe (22).

7. The unloading device of the pipe flattening machine according to claim 1, characterized in that: A material receiving box (23) is placed on the top of the base (1) and is located on the right side of the bearing seat (2). The top of the material receiving box (23) is an open structure.

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