Installation buckle device

Abstract

The utility model discloses a buckle installation device, which belongs to the technical field of buckle installation, and comprises a base and a feeding mechanism arranged on the base, the feeding mechanism comprises a stock bin, a vibration disc and a straight vibration feeder, a discharge port of the stock bin is connected with a feed port of the vibration disc, and the straight vibration feeder is connected with the base. A discharging port of the vibration disc is connected with a feeding port of the straight vibration feeder, a mounting mechanism is arranged on the base and comprises a linear module, the linear module is arranged on the base through a first supporting rod, a sliding seat is arranged on the linear module in a sliding mode, a connecting plate is arranged on the sliding seat, and the connecting plate is connected with the linear module through a second supporting rod. And a mounting seat I is fixedly arranged on the connecting plate. According to the buckle installation device adopting the structure, a plurality of buckles can be sequentially taken out at equal intervals and installed to designated positions, the production efficiency is improved, and the universality is good.

Description

Technical Field

[0001] The utility model relates to the technical field of buckle installation, in particular to an installation buckle device. Background Art

[0002] The current solution for installing clips is: a sun gear is installed at the end of the six-axis robot, each sun gear has 10-14 clip removal and installation rods. When the robot is working, it needs to rotate the sun gear, remove the clips to the clip installation rods in turn, and install the clips to the required positions in turn after removing the clips.

[0003] The six-axis robot needs to rotate the sun wheel when picking up the buckle. Each buckle needs to rotate the robot's six axes when picking up, which seriously slows down the work rhythm. The buckle mounting rod on the sun wheel needs to be designed and simulated according to the installation position of each buckle. It has poor versatility and it is difficult to achieve the effect of one machine for multiple uses. Utility Model Content

[0004] The utility model aims to provide a buckle installation device, which can sequentially take out a plurality of buckles at equal intervals and install the buckles to designated positions, thereby improving production efficiency and having good versatility.

[0005] To achieve the above-mentioned purpose, the utility model provides an installation buckle device, including a base and a feeding mechanism arranged on the base, the feeding mechanism includes a silo, a vibrating plate and a straight vibration feeder, the discharge port of the silo is connected with the feed port of the vibrating plate, the discharge port of the vibrating plate is connected with the feed port of the straight vibration feeder, the base is provided with an installation mechanism, the installation mechanism includes a linear module, the linear module is arranged on the base through a support rod, a slide seat is slidably arranged on the linear module, a connecting plate is arranged on the slide seat, and a mounting seat is fixedly arranged on the connecting plate.

[0006] Preferably, support rod 2 and support rod 3 are provided on the base, one side of support rod 2 is fixedly connected to the direct vibration feeder, and cylinder 1 is provided on the other side of support rod 2, and a baffle is provided on support rod 3, and the baffle is arranged adjacent to the direct vibration feeder.

[0007] Preferably, three vibration controllers and solenoid valves are provided on the base, the three vibration controllers are electrically connected to the silo, the vibration plate and the direct vibration feeder respectively, and a sensor is provided on the vibration plate.

[0008] Preferably, a servo motor is provided on the linear module, and the servo motor is electrically connected to the linear module.

[0009] Preferably, a mounting plate 1 and a mounting plate 2 are provided on the connecting plate, the mounting plate 1 is provided at one end close to the mounting seat 1, and a plurality of proximity sensors 1 are provided on the mounting plate 1.

[0010] Preferably, the mounting seat 1 is connected to the outlet end of the direct vibration feeder, and a plurality of slots are arranged at equal distances on the mounting seat 1, and a proximity sensor 2 is correspondingly arranged on one side of the slot.

[0011] Preferably, a fixing plate is provided on the first support rod, a supporting plate is provided on the fixing plate, a drag chain is slidably connected to the supporting plate, and one end of the drag chain is fixedly connected to the second mounting plate.

[0012] Preferably, it also includes a material picking mechanism, which includes a bottom plate, on which side plate one and side plate two are arranged, two reinforcing plate one are arranged between side plate one and side plate two, side plate three are arranged on the two reinforcing plate one, and several reinforcing plate two are arranged between side plate three and side plate one.

[0013] Preferably, a plurality of cylinders 2 are arranged at equal distances on the base plate, a floating connector is provided at the output end of the cylinder 2 through the base plate, linear bearings are symmetrically provided on both sides of the cylinder 2 and the linear bearings pass through the base plate, a guide shaft is sleeved inside the linear bearing, the bottom of the guide shaft passes through the base plate and is connected to a mounting plate 3, the floating connector passes through the mounting plate 3 and is connected to a mounting rod, and a magnet is provided at the bottom of the mounting rod.

[0014] Preferably, a camera is fixedly arranged at the middle position of the bottom of the side panel one, and a mounting seat two is arranged on both the side panel two and the side panel three.

[0015] Therefore, the utility model adopts a mounting buckle device of the above structure, which has the following advantages:

[0016] (1) The arrangement of the linear module and the direct vibration feeder enables the buckles to be sequentially installed in the card slots of the mounting seat 1, which is convenient for the picking mechanism to pick up the parts;

[0017] (2) Multiple clips can be taken at one time by installing the rod, which speeds up the clip removal process and improves the overall operating efficiency of the equipment;

[0018] (3) The mounting rod is controlled by the second cylinder to achieve the buckle installation in place, which has good versatility;

[0019] (4) The utility model can take out multiple buckles in sequence and at equal intervals, and install the buckles to the designated positions, thereby improving production efficiency.

[0020] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a structural schematic diagram of an embodiment of a mounting buckle device of the utility model;

[0022] Figure 2 This is a structural schematic diagram of a feeding mechanism and a mounting mechanism of an embodiment of a mounting buckle device of the utility model;

[0023] Figure 3 This is a structural schematic diagram of a feeding mechanism and a mounting mechanism from another perspective of an embodiment of a mounting buckle device of the utility model;

[0024] Figure 4 This is a structural schematic diagram of a material taking mechanism of an embodiment of a mounting buckle device of the utility model;

[0025] Figure 5 It is a side view of a material taking mechanism of an embodiment of a mounting buckle device of the utility model;

[0026] Reference numerals

[0027] 1. Base; 2. Feeding mechanism; 21. Bin; 22. Vibrating plate; 23. Straight vibration feeder; 24. Sensor; 3. Mounting mechanism; 301. Linear module; 302. Support rod 1; 303. Slide seat; 304. Connecting plate; 305. Mounting seat 1; 306. Servo motor; 307. Mounting plate 1; 308. Mounting plate 2; 309. Proximity sensor 1; 310. Slot; 311. Proximity sensor 2; 312. Fixing plate; 313. Support plate; 314. Drag chain; 4 , support rod two; 5. support rod three; 6. cylinder one; 7. baffle; 8. vibration controller; 9. material taking mechanism; 901. bottom plate; 902. side plate one; 903. side plate two; 904. reinforcing plate one; 905. side plate three; 906. reinforcing plate two; 907. cylinder two; 908. floating connector; 909. linear bearing; 910. guide shaft; 911. mounting plate three; 912. mounting rod; 913. magnet; 914. camera; 915. mounting seat two; 10. solenoid valve. DETAILED DESCRIPTION

[0028] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.

[0029] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0030] Example

[0031] like Figure 1-5 As shown, the utility model provides a mounting buckle device, including a base 1 and a feeding mechanism 2 arranged on the base 1. The feeding mechanism 2 includes a silo 21, a vibration plate 22 and a direct vibration feeder 23, the discharge port of the silo 21 is connected to the feed port of the vibration plate 22, and the discharge port of the vibration plate 22 is connected to the feed port of the direct vibration feeder 23.

[0032] Three vibration controllers 8 are provided on the base 1, and the three vibration controllers 8 are electrically connected to the silo 21, the vibration plate 22 and the direct vibration feeder 23 respectively. A sensor 24 is provided on the vibration plate 22, specifically a proximity sensor, for detecting whether the vibration plate 22 is short of material. After the sensor 24 detects that the vibration plate 22 is short of material, the vibration controller 8 controls the silo 21 to start and dump the buckle into the vibration plate 22. A mounting mechanism 3 is provided on the base 1.

[0033] The base 1 is provided with a solenoid valve 10, specifically a double-electrically controlled solenoid valve. A blow pipe is provided on the side of the direct vibration feeder 23, and a direct vibration plate sensor is provided on the direct vibration feeder 23. When the direct vibration feeder 23 vibrates, the feeding speed may be slow or the feeding may be insufficient. When the direct vibration plate sensor detects insufficient feeding, the solenoid valve 10 is activated, the blow pipe is ventilated, and the buckle is quickly blown into the card slot 310.

[0034] The base 1 is provided with a support rod 2 4 and a support rod 3 5, one side of the support rod 2 4 is fixedly connected to the direct vibration feeder 23, and the other side of the support rod 2 4 is provided with a cylinder 1 6. After the buckle slides to the slot 310, the cylinder 1 6 is pushed out to block the buckle to prevent the buckle from falling when there is no slot 310 at the front end of the direct vibration feeder 23.

[0035] The support rod 3 5 is provided with a baffle 7, which is arranged adjacent to the direct vibration feeder 23. The mounting seat 1 305 is initially located away from the baffle 7. As the direct vibration feeder 23 feeds the buckle into the card slot 310, the linear module 301 drives the mounting seat 1 305 to move toward the baffle 7, so that the buckles slide into the card slot 310 one by one. When the buckles slide into the card slot 310, the posture is unstable. The baffle 7 plays a guiding role, stabilizing the buckles in a posture, that is, stabilizing the buckles in the card slot 310.

[0036] The mounting mechanism 3 includes a linear module 301, which is arranged on the base 1 through a support rod 1 302. A servo motor 306 is arranged on the linear module 301, and the servo motor 306 is electrically connected to the linear module 301. A slide 303 is slidably arranged on the linear module 301, a connecting plate 304 is arranged on the slide 303, and a mounting seat 1 305 is fixedly arranged on the connecting plate 304. The mounting seat 1 305 is connected to the outlet end of the straight vibration feeder 23. A plurality of card slots 310 are arranged at equal distances on the mounting seat 1 305, and the servo motor 306 drives the mounting seat 1 305 to move, so that the buckles are installed in the card slots 310 in sequence.

[0037] The connecting plate 304 is fixedly provided with a mounting plate 1 307 and a mounting plate 2 308. The mounting plate 1 307 is provided at one end close to the mounting seat 1 305. The mounting plate 1 307 is provided with a plurality of proximity sensors 1 309 for detecting whether there are any buckle residues on the mounting rod 912. A proximity sensor 2 311 is provided correspondingly on one side of the card slot 310 for detecting whether the buckle is installed in the card slot 310. The corresponding proximity sensors 1 309 and proximity sensors 2 311 are on the same vertical plane. Both the proximity sensors 1 309 and proximity sensors 2 311 are used to detect the position of the buckle.

[0038] A fixing plate 312 is provided on the support rod 1 302, a support plate 313 is provided on the fixing plate 312, and a drag chain 314 is slidably connected to the support plate 313, that is, the drag chain 314 can slide on the support plate 313, and one end of the drag chain 314 is fixedly connected to the mounting plate 2 308. During installation, the cables of the proximity sensor 1 309 and the proximity sensor 2 311 pass through the drag chain 314 and are then connected to the PLC controller. The drag chain 314 can prevent the cables from being entangled or knotted when they move repeatedly on the linear module 301. When the slide 303 moves under the action of the linear module 301, the mounting seat 1 305 and the drag chain 314 move accordingly.

[0039] The material taking mechanism 9 includes a bottom plate 901, a side plate 1 902 and a side plate 2 903 are arranged on the bottom plate 901, two reinforcing plates 1 904 are arranged between the side plate 1 902 and the side plate 2 903, side plates 3 905 are arranged on the two reinforcing plates 1 904, and several reinforcing plates 2 906 are arranged between the side plate 3 905 and the side plate 1 902.

[0040] Several cylinders 907 are arranged at equal distances on the bottom plate 901. The output end of the cylinder 907 is provided with a floating connector 908 through the bottom plate 901 for installing the mounting rod 912. The floating design of the connector can prevent the cylinder 907 from getting stuck when installing the buckle. Linear bearings 909 are symmetrically arranged on both sides of the cylinder 907 and the linear bearings 909 pass through the bottom plate 901. The linear bearings 909 are used to provide good positioning accuracy. A guide shaft 910 is provided inside the linear bearing 909. The cooperation between the linear bearing 909 and the guide shaft 910 can ensure the accurate and stable material taking of the material taking mechanism 9. The bottom of the guide shaft 910 passes through the bottom plate 901 and is connected to the mounting plate 3 911. The floating connector 908 passes through the mounting plate 3 911 and is connected to the mounting rod 912. A magnet 913 is arranged at the bottom of the mounting rod 912 for adsorbing the buckle on the mounting rod 912 at equal distances.

[0041] A camera 914 is fixedly arranged at the middle position of the bottom of the side panel 1 902. After the buckle is installed, the camera 914 takes a photo to detect whether the buckle is installed in place. A mounting seat 2 915 is arranged on both the side panel 2 903 and the side panel 3 905 to connect the six-axis robot with the pickup mechanism. The two mounting seats 2 915 facilitate the selection of a posture that is convenient for the robot to be installed during on-site debugging.

[0042] Working principle: The buckles are arranged in the same posture order through the hopper 21, the vibration plate 22 and the direct vibration feeder 23, and then the servo motor 306 drives the mounting seat 305 to move and install the buckles one by one in the slot 310, and then the magnet 913 on the mounting rod 912 adsorbs the buckles on the mounting rod 912, and then the cylinder 2 907 installs the buckles at the specified position.

[0043] Therefore, the utility model adopts a buckle installation device with the above structure, which can take out multiple buckles in sequence and at equal intervals, and install the buckles to the specified position, thereby improving production efficiency and having good versatility.

[0044] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.

Claims

1. A mounting buckle device, characterized in that: It includes a base and a feeding mechanism arranged on the base, the feeding mechanism includes a silo, a vibrating plate and a straight vibration feeder, the discharge port of the silo is connected with the feed port of the vibrating plate, the discharge port of the vibrating plate is connected with the feed port of the straight vibration feeder, the base is provided with a mounting mechanism, the mounting mechanism includes a linear module, the linear module is arranged on the base through a support rod 1, a slide seat is slidably arranged on the linear module, a connecting plate is arranged on the slide seat, and a mounting seat 1 is fixedly arranged on the connecting plate.

2. A mounting buckle device according to claim 1, characterized in that: Support rod 2 and support rod 3 are arranged on the base, one side of support rod 2 is fixedly connected to the direct vibration feeder, and cylinder 1 is arranged on the other side of support rod 2. Support rod 3 is arranged with a baffle, and the baffle is arranged adjacent to the direct vibration feeder.

3. A mounting buckle device according to claim 2, characterized in that: Three vibration controllers and solenoid valves are arranged on the base, the three vibration controllers are electrically connected to the silo, the vibration plate and the direct vibration feeder respectively, and a sensor is arranged on the vibration plate.

4. The mounting buckle device according to claim 3, characterized in that: The linear module is provided with a servo motor, and the servo motor is electrically connected to the linear module.

5. The mounting buckle device according to claim 4, characterized in that: The connecting plate is provided with a mounting plate 1 and a mounting plate 2, the mounting plate 1 is provided at one end close to the mounting seat 1, and a plurality of proximity sensors 1 are provided on the mounting plate 1.

6. The mounting buckle device according to claim 5, characterized in that: The mounting seat 1 is connected to the outlet end of the direct vibration feeder, and a plurality of slots are arranged at equal distances on the mounting seat 1, and a proximity sensor 2 is correspondingly arranged on one side of each slot.

7. The mounting buckle device according to claim 6, characterized in that: The first support rod is provided with a fixing plate, the fixing plate is provided with a supporting plate, the supporting plate is slidably connected with a drag chain, and one end of the drag chain is fixedly connected to the second mounting plate.

8. The mounting buckle device according to claim 7, characterized in that: It also includes a material picking mechanism, which includes a bottom plate, on which side plate one and side plate two are arranged, two reinforcing plate one are arranged between side plate one and side plate two, side plate three are arranged on the two reinforcing plate one, and several reinforcing plate two are arranged between side plate three and side plate one.

9. The mounting buckle device according to claim 8, characterized in that: Several cylinders 2 are arranged at equal distances on the base plate, and a floating connector is arranged at the output end of the cylinder 2 through the base plate. Linear bearings are symmetrically arranged on both sides of the cylinder 2 and the linear bearings pass through the base plate. A guide shaft is sleeved inside the linear bearing, and the bottom of the guide shaft passes through the base plate and is connected to a mounting plate 3. The floating connector passes through the mounting plate 3 and is connected to a mounting rod, and a magnet is arranged at the bottom of the mounting rod.

10. The mounting buckle device according to claim 9, characterized in that: A camera is fixedly arranged at the middle position of the bottom of the side panel one, and a mounting seat two is arranged on both the side panel two and the side panel three.

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