Automatic magnet and patch mounting equipment

Abstract

The utility model provides magnet and patch automatic mounting equipment which comprises a base, a mounting station arranged on the base and used for fixing a support shell and a mounting mechanism arranged on the base, and the mounting mechanism comprises a first connecting base arranged on the base and a magnet mounting assembly arranged on the first connecting base. The magnet mounting assembly and the patch mounting assembly are arranged above the mounting station, so that a magnet and a patch can be respectively pressed into corresponding positions on a support shell from the magnet mounting assembly and the patch mounting assembly instead of manual work, time and labor are saved, and the production efficiency of the support is remarkably improved; manual installation errors are reduced, the support assembling quality is improved, and the device has the advantages of being easy to operate, high in automation degree and beneficial to mass production.

Description

Technical Field

[0001] The present application belongs to the technical field of construction power tool manufacturing, and specifically relates to an automatic installation device for magnets and patches. Background Art

[0002] In the prior art, a laser marking instrument usually needs to be used in conjunction with a support and a tripod. In order to make the support detachable and mounted on the tripod, a magnet and a patch are usually provided on the support housing;

[0003] In the prior art, such as Figure 1 As shown, in order to arrange the magnet and the patch on the support shell, usually after corresponding magnet slots and patch slots are set on the support shell, the magnet and the patch are pressed into the corresponding magnet slots and patch slots respectively by manpower. On the one hand, the process of pressing the magnet and the patch into the magnet slot and the patch slot by manpower is time-consuming and labor-intensive, which reduces the production efficiency of the support. On the other hand, when installing the magnet and the patch by manpower, there are manual errors in the manual pressing force, and the operators have the problem of uneven pressing force, which makes the assembly quality of the support uneven. Therefore, it is now urgent to make improvements. Utility Model Content

[0004] In order to solve the technical problems in the prior art that, in the production process of electric tools in the construction industry, magnets and patches are often set on the support shell to facilitate the installation of the support on a tripod, and the conventional magnet and patch installation method is usually to set magnet grooves and patch grooves on the support shell, and then manually press the magnets and patches into the magnet grooves and patch grooves respectively. This installation process is time-consuming and labor-intensive, and the installation quality is uneven. Therefore, an automatic magnet and patch installation device is proposed.

[0005] The present application adopts the following scheme, which is an automatic installation device for magnets and patches, including a base, an installation station arranged on the base for fixing the support shell, and an installation mechanism arranged on the base and located at a corresponding position above the installation station. The installation mechanism includes a first connecting seat arranged on the base, a magnet installation component arranged on the first connecting seat for pressing the magnet into the support shell, and a patch installation component arranged on the first connecting seat for pressing the patch into the support shell.

[0006] Furthermore, the magnet mounting assembly includes a first guide rail arranged on the first connecting seat, a first sliding seat slidably arranged on the first guide rail, a first mounting guide rail arranged on the first sliding seat, a first push rod slidably arranged on the first mounting guide rail, and a first material rack for accommodating the magnet arranged on the first sliding seat and below the first push rod. The first sliding seat can move along the first guide rail toward the installation station to drive the first push rod to move toward the installation station, and the first push rod can move along the first mounting guide rail toward the installation station to push the magnet on the first material rack and press it into the support housing.

[0007] Furthermore, the patch mounting assembly includes a second guide rail arranged on the first connecting seat, a second sliding seat slidably arranged on the second guide rail, a second mounting guide rail arranged on the second sliding seat, a second push rod slidably arranged on the second mounting guide rail, and a second material rack for accommodating patches arranged on the second sliding seat and located below the second push rod. The second sliding seat can move along the second guide rail toward the installation station to drive the second push rod to move toward the installation station, and the second push rod moves along the second mounting guide rail toward the installation station to push the patch on the second material rack and press it into the support housing.

[0008] Furthermore, the installation station includes a second connecting seat arranged on the base, a mounting fixture arranged on the second connecting seat, and a plurality of fixing grooves for accommodating the support shell arranged thereon at intervals along the width direction of the mounting fixture.

[0009] Furthermore, the fixing groove is provided with a positioning protrusion at one end along its length direction, and a positioning protrusion at the other side.

[0010] Furthermore, the four corners of the fixing groove are provided with clearance holes, and the cross-section of the clearance holes is circular.

[0011] Furthermore, a rotating assembly is provided between the second connecting seat and the mounting fixture, and the rotating assembly is used to rotate the mounting fixture 180° relative to the second connecting seat.

[0012] Furthermore, a vertical sliding assembly is provided between the second connecting seat and the base, and the vertical sliding assembly includes a vertical guide rail arranged along the width direction of the base, and a vertical guide groove arranged at the second connecting seat at a corresponding position of the vertical guide rail. The second connecting seat can slide along the length direction of the vertical guide rail to drive the installation fixture to slide relative to the base.

[0013] Furthermore, a horizontal sliding assembly is provided between the first connecting seat and the base, and the horizontal sliding assembly includes a horizontal guide rail arranged along the length direction of the base, and a horizontal guide groove arranged at the first connecting seat at a corresponding position of the horizontal guide rail. The first connecting seat can slide along the length direction of the horizontal guide rail to drive the installation mechanism to slide relative to the base.

[0014] Compared with the prior art, this application has the following beneficial effects:

[0015] The present application provides an automatic installation device for magnets and patches, comprising a base, an installation station arranged on the base for fixing a support shell, and an installation mechanism arranged on the base, wherein the installation mechanism comprises a first connecting seat arranged on the base, a magnet installation assembly arranged on the first connecting seat, and a patch installation assembly arranged on the first connecting seat. By arranging the magnet installation assembly and the patch installation assembly above the installation station, the magnet and the patch can be pressed from the magnet installation assembly and the patch installation assembly into corresponding positions on the support shell respectively instead of manually, which saves time and labor, significantly improves the production efficiency of the support, reduces manual installation errors, improves the assembly quality of the support, and has the advantages of simple operation, high degree of automation, and is conducive to mass production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for describing the embodiments are briefly introduced below.

[0017] Figure 1 It is a structural schematic diagram of a universal support housing in the prior art;

[0018] Figure 2 It is a structural schematic diagram of the automatic installation device of magnets and patches of the present application;

[0019] Figure 3 This application Figure 2 A partial enlarged view of the middle A;

[0020] Figure 4 It is a top view of the automatic installation device for magnets and patches of the present application;

[0021] Figure 5 This application Figure 4 Sectional view at AA in the middle;

[0022] Figure 6 It is a structural diagram of the installation station of this application;

[0023] Figure 7 It is a structural schematic diagram of the installation fixture of this application;

[0024] Figure 8 It is a structural schematic diagram of the base of this application;

[0025] Fig. 9 It is a structural diagram of the installation mechanism of this application. DETAILED DESCRIPTION

[0026] Combined with Figure 1-9 As shown, the present technical solution is further described, the automatic installation equipment for magnets and patches includes a base 1, an installation station 2 provided on the base 1 for fixing the support shell, and an installation mechanism 3 provided on the base 1 and located at a corresponding position above the installation station 2, the installation mechanism 3 includes a first connecting seat 30 provided on the base 1, a magnet installation component 31 provided on the first connecting seat 30 for pressing the magnet into the support shell, and a patch installation component 32 provided on the first connecting seat 30 for pressing the patch into the support shell.

[0027] The present application provides an automatic installation device for magnets and patches, comprising a base, an installation station arranged on the base for fixing a support shell, and an installation mechanism arranged on the base, wherein the installation mechanism comprises a first connecting seat arranged on the base, a magnet installation assembly arranged on the first connecting seat, and a patch installation assembly arranged on the first connecting seat. By arranging the magnet installation assembly and the patch installation assembly above the installation station, the magnet and the patch can be pressed from the magnet installation assembly and the patch installation assembly into corresponding positions on the support shell respectively instead of manually, which saves time and labor, significantly improves the production efficiency of the support, reduces manual installation errors, improves the assembly quality of the support, and has the advantages of simple operation, high degree of automation, and is conducive to mass production.

[0028] During the implementation of this embodiment, the magnet mounting assembly 31 includes a first guide rail 310 arranged on the first connecting seat 30, a first sliding seat 311 slidably arranged on the first guide rail 310, a first mounting guide rail 312 arranged on the first sliding seat 311, a first push rod 313 slidably arranged on the first mounting guide rail 312, and a first material rack 314 for accommodating the magnet arranged on the first sliding seat 311 and located below the first push rod 313. The first sliding seat 311 can move along the first guide rail 310 toward the installation station 2 to drive the first push rod 313 to move toward the installation station 2. The first push rod 313 can move along the first mounting guide rail 312 toward the installation station 2 to push the magnet on the first material rack 314 and press it into the support housing.

[0029] During the implementation of this embodiment, the patch installation assembly 32 includes a second guide rail 320 arranged on the first connecting seat 30, a second sliding seat 321 slidably arranged on the second guide rail 320, a second mounting guide rail 322 arranged on the second sliding seat 321, a second push rod 323 slidably arranged on the second mounting guide rail 322, and a second material rack 324 for accommodating patches arranged on the second sliding seat 321 and located below the second push rod 323. The second sliding seat 321 can move along the second guide rail 320 toward the installation station 2 to drive the second push rod 323 to move toward the installation station 2, and the second push rod 323 moves along the second mounting guide rail 322 toward the installation station 2 to push the patch on the second material rack 324 and press it into the support shell.

[0030] In the actual implementation process, the magnet mounting assembly and the patch mounting assembly are both driven by a motor system or a cylinder system, and are both controlled by a PLC control program. The first material rack is provided with a first discharge port that matches the size specification of the magnet, and the second material rack is provided with a second discharge port that matches the size specification of the patch. A first pushing assembly is provided on one end of the first material rack away from the first discharge port, and a second pushing assembly is provided on one end of the second material rack away from the second discharge port. The first pushing assembly and the second pushing assembly are used to push the magnet and the patch to the first discharge port and the second discharge port respectively.

[0031] During the actual implementation process, a first loading trough is provided on the first loading rack, and the magnet is arranged in the first loading trough along the length direction; a second loading trough is provided on the second loading rack, and the patch is arranged in the second loading trough along the length direction; a first baffle is provided on the first discharge port, and a second baffle is provided on the second discharge port; when the magnet mounting assembly moves to the corresponding position of the installation station, the first sliding seat moves along the first guide rail toward the installation station so that the bottom surface of the first loading trough is fitted with the support shell, and then the first push rod moves along the first mounting guide rail toward the installation station, driving the magnet in the first loading trough to push open the first baffle and press it into the magnet groove corresponding to the support shell. The working principle of the patch mounting assembly is the same as that of the magnet mounting assembly, which will not be repeated here.

[0032] During actual implementation, a buffer assembly is provided on the bottom surface of the second material rack. When the second sliding seat moves along the second guide rail toward the installation station, the buffer assembly is located between the installation station and the second material rack to prevent the second material trough from pressing the support shell to deformation.

[0033] During the implementation of this embodiment, the installation station 2 includes a second connecting seat 20 arranged on the base 1, a mounting fixture 21 arranged on the second connecting seat 20, and a plurality of fixing grooves 22 for accommodating the support shell arranged thereon at intervals along the width direction of the mounting fixture 21.

[0034] During the implementation of this embodiment, the fixing groove 22 is provided with a positioning protrusion 23 at one end along the length direction thereof, and a positioning protrusion 24 at the other end thereof.

[0035] In actual implementation, by providing positioning protrusions and positioning protrusions at both ends of the fixing groove, it is easy to install the support housing in the fixing groove on the one hand, and easy to identify the installation direction of the support housing on the other hand.

[0036] During the implementation of this embodiment, the four corners of the fixing groove 22 are provided with clearance holes 25, and the cross section of the clearance holes 25 is circular.

[0037] In the actual implementation process, by setting the four corners of the fixing slot, it is convenient to remove the magnet and the patch from the fixing slot after they are matched and installed on the support shell.

[0038] During the implementation of this embodiment, a rotating assembly 4 is provided between the second connecting seat 20 and the installation fixture 21 , and the rotating assembly 4 is used to rotate the installation fixture 21 180° relative to the second connecting seat 20 .

[0039] During the implementation of this embodiment, a vertical sliding assembly 5 is provided between the second connecting seat 20 and the base 1. The vertical sliding assembly 5 includes a vertical guide rail 50 arranged along the width direction of the base 1, and a vertical guide groove 51 arranged at a position corresponding to the vertical guide rail 50 of the second connecting seat 20. The second connecting seat 20 can slide along the length direction of the vertical guide rail 50 to drive the installation fixture 21 to slide relative to the base 1.

[0040] During the implementation of this embodiment, a horizontal sliding assembly 6 is provided between the first connecting seat 30 and the base 1. The horizontal sliding assembly 6 includes a horizontal guide rail 61 arranged along the length direction of the base 1, and a horizontal guide groove 62 arranged at a position corresponding to the horizontal guide rail 61 of the first connecting seat 30. The first connecting seat 30 can slide along the length direction of the horizontal guide rail 61 to drive the installation mechanism 3 to slide relative to the base 1.

[0041] During the actual implementation process, the rotating component, the vertical sliding component and the horizontal sliding component are all controlled by the PLC program. Through the vertical sliding component and the horizontal sliding component, the magnet mounting component and the patch mounting component can be moved to the top of the installation station respectively. Through the rotating component, when the installation of the magnet or patch is completed at one end of the support shell, the installation fixture can be rotated 180°, and the side of the support shell where the installation process has not been completed can be rotated to the bottom of the magnet mounting component or the patch mounting component, thereby reducing the moving stroke of the installation fixture and improving the installation efficiency.

[0042] The present application provides an automatic installation device for magnets and patches, comprising a base, an installation station arranged on the base for fixing a support shell, and an installation mechanism arranged on the base, wherein the installation mechanism comprises a first connecting seat arranged on the base, a magnet installation assembly arranged on the first connecting seat, and a patch installation assembly arranged on the first connecting seat. By arranging the magnet installation assembly and the patch installation assembly above the installation station, the magnet and the patch can be pressed from the magnet installation assembly and the patch installation assembly into corresponding positions on the support shell respectively instead of manually, which saves time and labor, significantly improves the production efficiency of the support, reduces manual installation errors, improves the assembly quality of the support, and has the advantages of simple operation, high degree of automation, and is conducive to mass production.

[0043] The above are only embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. Automatic installation equipment for magnets and patches, characterized in that: The invention comprises a base (1), an installation station (2) arranged on the base (1) for fixing a support shell, and an installation mechanism (3) arranged on the base (1) and located at a corresponding position above the installation station (2), wherein the installation mechanism (3) comprises a first connecting seat (30) arranged on the base (1), a magnet installation component (31) arranged on the first connecting seat (30) for pressing a magnet into the support shell, and a patch installation component (32) arranged on the first connecting seat (30) for pressing a patch into the support shell.

2. The automatic magnet and patch installation device according to claim 1, characterized in that: The magnet mounting assembly (31) comprises a first guide rail (310) arranged on the first connecting seat (30), a first sliding seat (311) slidably arranged on the first guide rail (310), a first mounting guide rail (312) arranged on the first sliding seat (311), a first push rod (313) slidably arranged on the first mounting guide rail (312), and a first material rack (314) arranged on the first sliding seat (311) and below the first push rod (313) for accommodating the magnet, wherein the first sliding seat (311) can move along the first guide rail (310) toward the mounting station (2) to drive the first push rod (313) to move toward the mounting station (2), and the first push rod (313) can move along the first mounting guide rail (312) toward the mounting station (2) to push the magnet on the first material rack (314) and press the magnet into the support housing.

3. The automatic magnet and patch installation device according to claim 1 is characterized in that: The patch installation assembly (32) comprises a second guide rail (320) arranged on the first connecting seat (30), a second sliding seat (321) slidably arranged on the second guide rail (320), a second installation guide rail (322) arranged on the second sliding seat (321), a second push rod (323) slidably arranged on the second installation guide rail (322), and a second material rack (324) arranged on the second sliding seat (321) and below the second push rod (323) for accommodating patches, wherein the second sliding seat (321) can move along the second guide rail (320) toward the installation station (2) to drive the second push rod (323) to move toward the installation station (2), and the second push rod (323) moves along the second installation guide rail (322) toward the installation station (2) to push the patch on the second material rack (324) and press the patch into the support shell.

4. The automatic magnet and patch installation device according to claim 1, characterized in that: The installation station (2) comprises a second connecting seat (20) arranged on the base (1), a mounting fixture (21) arranged on the second connecting seat (20), and a plurality of fixing grooves (22) for accommodating a support shell and arranged at intervals along the width direction of the mounting fixture (21).

5. The automatic magnet and patch installation device according to claim 4 is characterized in that: The fixing groove (22) is provided with a positioning protrusion (23) at one end along its length direction, and a positioning protrusion (24) at the other end.

6. The automatic magnet and patch installation device according to claim 4, characterized in that: The four corners of the fixing groove (22) are provided with clearance holes (25), and the cross section of the clearance holes (25) is circular.

7. The automatic magnet and patch installation device according to claim 4, characterized in that: A rotating assembly (4) is provided between the second connecting seat (20) and the mounting fixture (21), and the rotating assembly (4) is used to rotate the mounting fixture (21) by 180 degrees relative to the second connecting seat (20).

8. The automatic magnet and patch installation device according to claim 4, characterized in that: A vertical sliding assembly (5) is provided between the second connecting seat (20) and the base (1), and the vertical sliding assembly (5) comprises a vertical guide rail (50) arranged along the width direction of the base (1), and a vertical guide groove (51) provided on the second connecting seat (20) at a corresponding position of the vertical guide rail (50), and the second connecting seat (20) can slide along the length direction of the vertical guide rail (50) to drive the installation fixture (21) to slide relative to the base (1).

9. The automatic magnet and patch installation device according to claim 1, characterized in that: A horizontal sliding assembly (6) is provided between the first connecting seat (30) and the base (1), and the horizontal sliding assembly (6) comprises a horizontal guide rail (61) arranged along the length direction of the base (1), and a horizontal guide groove (62) provided at a position of the first connecting seat (30) corresponding to the horizontal guide rail (61). The first connecting seat (30) can slide along the length direction of the horizontal guide rail (61) to drive the mounting mechanism (3) to slide relative to the base (1).

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