Full-automatic double-end lantern ring and cover plate assembling all-in-one machine

By designing a fully automatic double-head ring assembly cover plate integrated machine, the existing equipment has been solved, with low efficiency, large footprint and high cost, and efficient, compact and low-cost production of pipe fittings processing is achieved.

CN222449192UActive Publication Date: 2025-02-11GUANGZHOU YIWEI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421122563.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-11
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing pipe fitting processing equipment requires the cooperation of multiple machines, which has low processing efficiency, large area and high production costs.

Method used

A fully automatic double-headed collar assembly cover plate integrated machine is designed, and the synchronous collar and cover plate installation at both ends of the pipe fittings is realized through the comprehensive layout of the frame, load transfer robot, collar device and cover plate device.

Benefits of technology

It greatly improves production efficiency, reduces the equipment footprint and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses and provides a full-automatic double-end lantern ring assembly cover plate all-in-one machine which comprises a machine frame, two parallel supporting plates are fixedly connected to the middle of the machine frame, a plurality of first containing grooves are formed in the supporting plates, a transferring mechanical arm is arranged in the machine frame, and a plurality of second containing grooves are formed in the transferring mechanical arm. And lantern ring devices are symmetrically arranged on the portions, located on the two sides of the supporting plate, of the surface of the rack correspondingly, a cover plate device is arranged on the portion, located on the side face of the supporting plate, of the surface of the rack, and a feeding device is arranged at the end, located on the supporting plate, of the rack. The feeding device, the lantern ring device and the cover plate device are arranged on the same equipment, linkage is achieved through the transfer manipulator, a double-end lantern ring and a cover plate can work synchronously, the production efficiency is greatly improved, the overall structure is compact, the occupied area is small, and the cost is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of pipe processing equipment, and in particular to a fully automatic double-headed sleeve ring assembly cover plate integrated machine. Background Art

[0002] At present, some pipe fittings need to be sleeved with rings on both ends of the pipe fittings during the processing, and a cover plate is inserted into one end of the pipe fittings. This processing involves multiple processing steps. The current automated equipment requires the cooperation of multiple machines to complete the processing. Manual or transition equipment is required between multiple machines to move the pipe fittings to different equipment for processing. The overall processing efficiency is not high, and the multiple equipment occupies a relatively large space, resulting in high production costs. Utility Model Content

[0003] The present disclosure provides a fully automatic double-headed sleeve ring assembly cover plate integrated machine to solve one of the technical problems recognized by the inventor.

[0004] The present invention provides a fully automatic double-headed ring-mounted cover plate assembly integrated machine, comprising: a frame, two parallel support plates are fixedly connected to the middle of the frame, a plurality of first placement slots are provided on the support plates, a transfer robot is provided inside the frame, ring devices are symmetrically provided on the surface of the frame located on both sides of the support plates, a cover plate device is provided on the surface of the frame located on the side of the support plates, and a loading device is provided on one end of the frame located on the support plate.

[0005] Preferably, the transfer robot comprises a transverse movement mechanism fixedly connected to the inside of the frame, the transverse movement mechanism is transmission-connected to a lifting mechanism, the lifting mechanism is transmission-connected to a lifting plate, and a plurality of second placement slots are provided on the top of the lifting plate.

[0006] Preferably, the transverse movement mechanism includes a first fixed plate, the first fixed plate is fixedly connected to the inner side of the frame, the surface of the first fixed plate is fixedly connected to a first guide rail, the surface of the first guide rail is slidably connected to a first slider, the surface of the first slider is fixedly connected to a first movable plate, the surface of the first fixed plate is fixedly connected to a transverse movement cylinder, the output shaft of the transverse movement cylinder is fixedly connected to the first movable plate, and the lifting mechanism is fixedly connected to the first movable plate.

[0007] Preferably, the lifting mechanism includes a second guide rail fixedly connected to the surface of the first movable plate, the surface of the second guide rail is slidably connected to a second slider, the surface of the second slider is fixedly connected to the second movable plate, the bottom of the first movable plate is fixedly connected to a lifting cylinder, the output shaft of the lifting cylinder is fixedly connected to the second movable plate, and the top of the second movable plate is fixedly connected to the lifting plate.

[0008] Preferably, the collar device comprises a first vibrating feeding disc and a collar mechanism, the collar mechanism comprises a receiving block, a feeding port is provided at the top of the receiving block, a feeding groove is provided at the inner side of the receiving block, the receiving block is through-connected with the feeding groove, a collar hole is provided at the receiving block, the collar hole passes through the receiving block and the feeding groove, a push ring assembly is provided on the side of the receiving block, the push ring assembly comprises a first cylinder mounting block, a push ring cylinder is fixedly connected to the surface of the first cylinder mounting block, a push ring plate is fixedly connected to the output shaft of the push ring cylinder, one end of the push ring plate is movably arranged in the feeding groove, a limiting assembly is provided at the bottom of the receiving block, and the limiting assembly includes The invention comprises a second cylinder mounting block, the surface of which is fixedly connected to a limiting cylinder, the output shaft of which is fixedly connected to a limiting plate, the material receiving block is provided with a guide groove, the top end of which is through-connected with the feed groove and the collar hole, the limiting plate is movably connected in the guide groove, the top end of which is provided with a U-shaped limiting hole, the side of the material receiving block is provided with a collar assembly, the collar assembly comprises a third cylinder mounting block, the surface of which is fixedly connected to a collar cylinder, the output shaft of which is fixedly connected to a collar rod, the collar rod passes through the collar hole, and the collar rod, the collar hole and the first placement groove are in the same straight line.

[0009] Preferably, there are two pressing mechanisms, which are respectively arranged at positions of the two support plates close to the ring device, and the pressing mechanism includes a pressing bracket, which is fixedly connected to the surface of the frame, and the top of the pressing bracket is fixedly connected to a pressing cylinder, and the output shaft of the pressing cylinder is fixedly connected to a pressing block, and the pressing block is arranged corresponding to the position of one of the first placement slots.

[0010] Preferably, the cover device includes a second vibrating loading plate, an adjusting loading mechanism and a lifting mechanism, the adjusting loading mechanism includes a cover placement seat, both ends of the cover placement seat are respectively provided with cover placement grooves, the output end of the second vibrating loading plate is arranged on one side of one of the cover placement grooves, the side of the cover placement seat is provided with a transfer assembly, the transfer assembly includes a transfer frame, the top end of the transfer frame is fixedly connected to a third guide rail, the surface of the third guide rail is slidably connected to a third slider, the surface of the third slider is fixedly connected to a movable plate, the transfer frame is fixedly connected to a transfer cylinder, and the The output shaft of the transfer cylinder is fixedly connected to the movable plate, the top of the movable plate is fixedly connected to a material picking cylinder, the output shaft of the material picking cylinder is fixedly connected to a motor fixing frame, the top of the motor fixing frame is fixedly connected to an adjusting motor, the output shaft of the adjusting motor is drivingly connected to a grabbing head, the bottom of the motor fixing frame is fixedly connected to a detection sensor, clamping assemblies are respectively provided on both sides of the cover plate placement seat, the clamping assembly includes a clamping cylinder, the output shaft of the clamping cylinder is fixedly connected to a clamping piece, the pushing mechanism includes a pushing cylinder, and the output shaft of the pushing cylinder is fixedly connected to a pushing plate.

[0011] Preferably, a pressing cylinder is fixedly connected to one side of the transfer rack close to the support plate, and a pressing plate is fixedly connected to the output shaft of the pressing cylinder, and an inverted "V"-shaped groove is provided at the bottom end of the pressing plate.

[0012] Preferably, the loading device includes two relatively arranged unloading plates, the inner side of the unloading plates is fixedly connected with an inclined material guiding channel, the bottom of the unloading plates is fixedly connected with a material receiving cylinder, the output shaft of the material receiving cylinder is fixedly connected with the material receiving plate, and the material receiving plate is arranged at the output end of the material guiding channel.

[0013] Preferably, it also includes a detection mechanism and a discharging mechanism, the detection mechanism includes two detection cylinders respectively arranged on the sides of the two support plates, the output shafts of the detection cylinders are fixedly connected with detection clamps, and the detection clamps are fixedly connected with contact sensors; the discharging mechanism includes a discharging plate fixedly connected to an end of the frame away from the loading device, a screening port is opened in the middle of the discharging plate, the screening port is hinged with a door panel, the bottom of the discharging plate is hinged with a screening cylinder, the output shaft of the screening cylinder is hinged with the door panel, and the bottom of the discharging plate is fixedly connected with a receiving box.

[0014] The beneficial effects of the present disclosure are mainly that: the utility model arranges the feeding device, the ring device and the cover plate device on the same equipment, and realizes linkage through the transfer robot, the double-head ring and the cover plate can work synchronously, which greatly improves the production efficiency, and the overall structure is compact, occupies a small area, and reduces costs.

[0015] It should be understood that both the foregoing general description and the following specific embodiments are for the purpose of example and illustration and do not necessarily limit the present disclosure. The accompanying drawings, which are incorporated into and constitute a part of the specification, illustrate the subject matter of the present disclosure. At the same time, the specification and the drawings are used to explain the principles of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the specific embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present disclosure;

[0018] Figure 2 This is a schematic diagram of the support plate layout structure of an embodiment of the present disclosure;

[0019] Figure 3 It is a schematic diagram of the structure of the transfer robot according to an embodiment of the present disclosure;

[0020] Figure 4 It is a schematic diagram of the structure of the collar device according to an embodiment of the present disclosure;

[0021] Figure 5 This is a schematic diagram of the structure of the cover device according to an embodiment of the present disclosure;

[0022] Figure 6 It is a schematic structural diagram of a feeding device according to an embodiment of the present disclosure;

[0023] Figure 7 It is a schematic diagram of the structure of the detection mechanism of the embodiment of the present disclosure;

[0024] Figure 8 It is a schematic diagram of the structure of the discharging mechanism of the embodiment of the present disclosure;

[0025] Icons: 1-frame; 2-support plate; 21-first placement slot; 3-transfer manipulator; 311-first fixed plate; 312-first guide rail; 313-first slider; 314-first moving plate; 321-second guide rail; 322-second moving plate; 323-lifting cylinder; 33-lifting plate; 331-second placement slot; 4-ring device; 41-first vibrating loading tray; 42-receiving block; 421-feeding port; 422-ring hole; 431-first cylinder mounting block; 432-push ring cylinder; 433-push ring plate; 441-second cylinder mounting block; 442-limiting cylinder; 443-limiting plate; 451-third cylinder mounting block; 452-ring cylinder; 453-ring rod; 461-pressing bracket; 462-pressing cylinder; 463-pressing block; 5-cover device; 51- Second vibrating loading tray; 52-cover plate placement seat; 521-cover plate placement slot; 531-transfer rack; 532-third guide rail; 533-movable plate; 534-transfer cylinder; 541-feeding cylinder; 542-motor fixing bracket; 543-adjusting motor; 544-grabbing head; 545-detection sensor; 551-clamping cylinder; 552-clamping piece; 561-top cylinder; 562-top Plate; 571-pressing cylinder; 572-pressing plate; 6-feeding device; 61-unloading plate; 62-material guiding channel; 63-material receiving cylinder; 64-material receiving plate; 7-detection mechanism; 71-detection cylinder; 72-detection clamp; 73-contact sensor; 8-discharging mechanism; 81-discharging plate; 811-screening port; 82-door panel; 83-screening cylinder; 84-material receiving box; 9-PLC controller. DETAILED DESCRIPTION

[0026] The technical solution of the present disclosure will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present disclosure, rather than all of the embodiments.

[0027] Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present disclosure.

[0028] In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present disclosure and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present disclosure. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.

[0030] Example

[0031] like Figure 1-8 As shown, this embodiment provides a fully automatic double-headed sleeve ring assembly cover plate integrated machine, comprising: a frame 1, two parallel support plates 2 are fixedly connected by bolts in the middle of the frame 1, and a plurality of first placement grooves 21 are opened on the support plate 2. The distance between the two support plates 2 is slightly smaller than the length of the pipe fittings to be processed. The positions of the first placement grooves 21 on the two support plates 2 correspond to each other, so that the two ends of the pipe fittings can be placed on the first placement grooves 21 of the two support plates 2, respectively, so as to facilitate processing; a transfer robot 3 is arranged inside the frame 1, and a strip hole is opened on the surface of the frame 1 between the two support plates 2, so that the transfer robot 3 can move on the strip hole; the frame 1 is located at one end of the support plate 2 A loading device 6 is provided, and the loading device 6 is used to load the pipe fittings. The transfer robot 3 transfers the pipe fittings at the output end of the loading device 6 to the rear workstation for processing; the surface of the frame 1 is located on both sides of the support plate 2 and symmetrically provided with collar devices 4. When the transfer robot 3 moves the pipe fitting to the first placement groove 21 corresponding to the collar device 4, the collar devices 4 on both sides respectively perform collar operations on the two ends of the pipe fitting; the surface of the frame 1 is located on the side of the support plate 2 and a cover device 5 is provided. The pipe fittings that have passed the collar are moved to the workstation corresponding to the cover device 5 by the transfer robot 3, and the cover operation is performed by the cover device 5, and the cover and collar can be performed at the same time, which greatly improves the production efficiency.

[0032] The transfer robot 3 includes a transverse mechanism fixedly connected to the inside of the frame 1, the transverse mechanism is connected to the lifting mechanism, the lifting mechanism is connected to the lifting plate 33, and the top of the lifting plate 33 is provided with a plurality of second placement slots 331. The lifting plate 33 is driven to move upward by the lifting mechanism to lift the pipe in the first placement slot 21, and then the lifting mechanism is driven to move by the transverse mechanism to drive the lifting plate 33 to move, so that the pipe moves to the next station, and then the lifting mechanism drives the lifting plate 33 to descend, and the pipe returns to the first placement slot 21 of the next station to realize the transfer of the pipe.

[0033] Specifically, the transverse movement mechanism includes a first fixed plate 311, which is bolted and fixedly connected to the inner side of the frame 1, and a first guide rail 312 is bolted and fixedly connected to the surface of the first fixed plate 311. In this embodiment, there are two first guide rails 312, and the first guide rails 312 are arranged in parallel and parallel to the length direction of the support plate 2. The surface of the first guide rail 312 is slidably connected to the first slider 313, and the surface of the first slider 313 is fixedly connected to the first movable plate 314. The surface of the first fixed plate 311 is fixedly connected to a transverse movement cylinder, and the output shaft of the transverse movement cylinder is fixedly connected to the first movable plate 314. The lifting mechanism is fixedly connected to the first movable plate 314. The first movable plate 314 is driven to move back and forth in the direction of the first guide rail 312 by the transverse movement cylinder, thereby driving the lifting mechanism to move back and forth, realizing the transverse movement operation of the lifting plate 33, so that the lifting plate 33 moves one station each time and finally returns to the initial position.

[0034] Specifically, the lifting mechanism includes a second guide rail 321 fixedly connected to the surface of the first movable plate 314. In this embodiment, there are two second guide rails 321, which are arranged in parallel and perpendicular to the length direction of the first guide rail 312. A second slider is slidably connected to the surface of the second guide rail 321, and a second movable plate 322 is fixedly connected to the surface of the second slider. A lifting cylinder 323 is fixedly connected to the bottom of the first movable plate 314, and the output shaft of the lifting cylinder 323 is fixedly connected to the second movable plate 322, and the top of the second movable plate 322 is fixedly connected to the lifting plate 33. The lifting cylinder 323 drives the second movable plate 322 to move up and down in the length direction of the second guide rail 321, so as to realize the lifting function of the lifting plate 33.

[0035] The ring-sleeving device 4 comprises a first vibrating loading tray 41 and a ring-sleeving mechanism. The rings are loaded onto the ring-sleeving mechanism through the first vibrating loading tray 41, and the ring-sleeving mechanism sleeves the rings onto the two ends of the pipe.

[0036] Specifically, the collar mechanism includes a receiving block 42, a feed port 421 is provided at the top of the receiving block 42, a discharge end of the first vibrating loading disk 41 is arranged above the feed port 421, the annular ring is loaded to the feed port 421 through the first vibrating loading disk 41, a feed trough is provided on the inner side of the receiving block 42, the receiving block is through-connected with the feed trough, the annular ring enters the feed trough through the feed port 421, a collar hole 422 is provided on the receiving block 42, and the collar hole 422 passes through the receiving block 42 and the feed trough.

[0037] Among them, a push ring assembly is arranged on the side of the receiving block 42, and the push ring assembly includes a first cylinder mounting block 431, a push ring cylinder 432 is fixedly connected to the surface of the first cylinder mounting block 431, and a push ring plate 433 is fixedly connected to the output shaft of the push ring cylinder 432, and one end of the push ring plate 433 is movably arranged in the feed trough. The push ring cylinder 432 drives the push ring plate 433 to move in the direction of the feed trough, pushes the circular ring to the position of the collar hole 422, and prepares for the collar operation, and then the push ring cylinder 432 drives the push ring plate 433 to reset, and at this time the circular ring in the feed port 421 continues to fall into the feed trough, waiting for the next operation.

[0038] Among them, a limiting assembly is set at the bottom of the material receiving block 42, and the limiting assembly includes a second cylinder mounting block 441, the surface of the second cylinder mounting block 441 is fixedly connected to the limiting cylinder 442, the output shaft of the limiting cylinder 442 is fixedly connected to the limiting plate 443, the material receiving block 42 is provided with a guide groove, the top of the guide groove is through-connected with the feed groove and the ring hole 422, the limiting plate 443 is movably connected in the guide groove, and the top of the limiting plate 443 is provided with a U-shaped limiting hole; when the push ring assembly pushes the circular ring to the position of the ring hole 422, the limiting cylinder 442 drives the limiting plate 443 to move upward, so that the U-shaped limiting hole at the top of the limiting plate 443 is inserted into the feed groove, and the circular ring is limited to avoid the circular ring moving left and right during the ring sleeve process, resulting in the inability to pass through the ring hole 422.

[0039] Among them, a collar assembly is arranged on the side of the material receiving block 42, and the collar assembly includes a third cylinder mounting block 451, and a collar cylinder 452 is fixedly connected to the surface of the third cylinder mounting block 451, and a collar rod 453 is fixedly connected to the output shaft of the collar cylinder 452, and the collar rod 453 passes through the collar hole 422, and the collar rod 453, the collar hole 422 and the first placement groove 21 are in the same straight line. After the ring is limited by the limiting assembly, the collar rod 453 is driven forward by the collar cylinder 452, and the collar rod 453 passes through the collar hole 422, and pushes the ring to one end of the pipe fitting, and the collar rod 453 pushes the ring into one end of the pipe fitting.

[0040] In this embodiment, the two ends of the pipe are symmetrically provided with collar devices 4, and the collar operation is performed at both ends simultaneously. The structures and principles of the collar devices 4 at both ends are the same, and the specific structure and working principle of the other collar device 4 will not be described in detail here.

[0041] Furthermore, two pressing mechanisms are included, and the two pressing mechanisms are respectively arranged at the positions of the two support plates 2 close to the collar device 4, and the pressing mechanism includes a pressing bracket 461, and the pressing bracket 461 is fixedly connected to the surface of the frame 1, and the top of the pressing bracket 461 is fixedly connected to a pressing cylinder 462, and the output shaft of the pressing cylinder 462 is fixedly connected to a pressing block 463, and the pressing block 463 is arranged corresponding to the position of one of the first placement grooves 21. In order to prevent the pipe from being displaced during the collaring process and causing the collaring to fail, the pressing cylinder 462 drives the pressing block 463 to move downward to press the pipe, so as to prevent displacement during the collaring operation and improve the success rate of the collaring.

[0042] Among them, the cover device 5 includes a second vibrating loading tray 51, an adjusting loading mechanism and a pushing mechanism. The cover is loaded to the adjusting loading mechanism through the second vibrating loading tray 51, and then the direction of the cover is adjusted by the adjusting loading mechanism (there is a hole on the cover, which needs to be aligned with one end of the pipe fitting for insertion), and moved to one end close to the pushing mechanism, and then one end of the pipe fitting is pushed and inserted into the hole of the cover through the pushing mechanism to complete the cover operation.

[0043] Specifically, the adjusting loading mechanism includes a cover plate placing seat 52, both ends of which are respectively provided with cover plate placing grooves 521, the output end of the second vibrating loading tray 51 is arranged on one side of one of the cover plate placing grooves 521, and a transferring assembly is arranged on the side of the cover plate placing seat 52, the second vibrating loading tray 51 loads the cover plate into the cover plate placing groove 521, and then moves the cover plate to the cover plate placing groove 521 close to the lifting mechanism through the transferring assembly, and adjusts the direction of the cover plate during the transferring process so that the hole position on the cover plate is aligned with the pipe fitting.

[0044] The transfer assembly includes a transfer frame 631, the top of the transfer frame 631 is fixedly connected to the third guide rail 532, the surface of the third guide rail 532 is slidably connected to the third slider, the surface of the third slider is fixedly connected to the movable plate 533, the transfer frame 631 is fixedly connected to the transfer cylinder 534, the output shaft of the transfer cylinder 534 is fixedly connected to the movable plate 533, the top of the movable plate 533 is fixedly connected to the material picking cylinder 541, the output shaft of the material picking cylinder 541 is fixedly connected to the motor fixing frame 542, the top of the motor fixing frame 542 is fixedly connected to the adjusting motor 543, the output shaft of the adjusting motor 543 is drivingly connected to the grabbing head 544, and the bottom of the motor fixing frame 542 is fixedly connected to the detection sensor 545. The material taking cylinder 541 drives the motor fixing frame 542 to move downward, so that the material grabbing head 544 is inserted into the cover plate. The material grabbing head 544 and the cover plate are matched with each other in a clearance, and the cover plate is fixed by friction. Then the material taking cylinder 541 drives the motor fixing frame 542 to move upward, so that the cover plate is separated from the cover plate placement slot 521. Then the movable plate 533 is driven to move by the transfer cylinder 534, so that the material grabbing head 544 is aligned with another cover plate placement slot 521. At the same time, the material grabbing head 544 is driven to rotate by adjusting the rotation of the motor 543, thereby driving the cover plate to rotate, and the hole position of the cover plate is detected by the detection sensor 545. If the hole position of the cover plate is aligned with the detection sensor 545, the adjustment motor 543 stops working, and the material taking cylinder 541 drives the motor fixing frame 542 to move downward so that the cover plate enters the cover plate placement groove 521. The cover plate placement seat 52 is respectively provided with a clamping assembly on both sides, and the clamping assembly includes a clamping cylinder 551. The output shaft of the clamping cylinder 551 is fixedly connected with a clamping piece 552. The clamping cylinder 551 drives the clamping piece 552 to approach the cover plate so that the clamping piece 552 clamps the two ends of the cover plate. At this time, the material taking cylinder 541 drives the motor fixing frame 542 to move upward so that the grabbing head 544 leaves the cover plate.

[0045] The ejection mechanism includes an ejection cylinder 561, and the output shaft of the ejection cylinder 561 is fixedly connected to an ejection plate 562. The ejection cylinder 561 drives the ejection plate 562 to move, pushes one end of the pipe fitting to insert into the hole of the cover plate, and completes the cover plate operation.

[0046] Furthermore, a pressing cylinder 571 is fixedly connected to one side of the transfer rack 631 close to the support plate 2, and a pressing plate 572 is fixedly connected to the output shaft of the pressing cylinder 571. An inverted "V"-shaped groove is provided at the bottom of the pressing plate 572. In the process of covering the plate, the pressing plate 572 is first driven downward by the pressing cylinder 571, and the inverted "V"-shaped groove at the bottom of the pressing plate 572 clamps the upper part and both sides of the main pipe fitting to prevent the pipe fitting from tilting upward when the covering plate is operated.

[0047] Specifically, the loading device 6 includes two oppositely arranged unloading plates 61, the inner side of the unloading plates 61 is fixedly connected with an inclined material guide channel 62, the bottom of the unloading plates 61 is fixedly connected with a material receiving cylinder 63, the output shaft of the material receiving cylinder 63 is fixedly connected with a material receiving plate 64, and the material receiving plate 64 is arranged at the output end of the material guide channel 62. The distance between the two unloading plates 61 is slightly larger than the length of the pipe fitting, and the two ends of the pipe fitting are placed in the material guide channel 62, and the pipe fitting is orderly rolled downward by the action of gravity. When rolling to the output end of the material guide channel 62, the material receiving cylinder 63 drives the material receiving plate 64 to move downward a certain distance, so that one of the pipe fittings falls into the second placement slot 331 of the lifting plate 33. At this time, the lifting plate 33 moves one of the pipe fittings to the first placement slot 21 of the support plate 2 when working, and the loading is completed.

[0048] Furthermore, it also includes a detection mechanism 7 and a discharging mechanism 8, the detection mechanism 7 includes two detection cylinders 71 respectively arranged on the sides of the two support plates 2, the output shaft of the detection cylinder 71 is fixedly connected with a detection clamp 72, and the detection clamp 72 is fixedly connected with a contact sensor 73; the detection mechanism 7 is arranged between the ring device 4 and the cover device 5. After the ring is completed, the pipe fitting moves to the working position of the detection mechanism 7. At this time, the detection mechanisms 7 at both ends synchronously drive the clamps to clamp the position of the pipe fitting with the circular ring through the detection cylinder 71, and detect whether the circular ring exists through the contact sensor 73. If it exists, it is judged as a good product, otherwise it is judged as a defective product. In this embodiment, a PLC controller 9 is arranged on the frame 1, and the detected information is sent to the screening cylinder 83 of the discharging mechanism 8 through the PLC controller 9, so as to perform different operations.

[0049] Furthermore, the discharging mechanism 8 includes a discharging plate 81 fixedly connected to one end of the frame 1 away from the loading device 6, a screening port 811 is opened in the middle of the discharging plate 81, the screening port 811 is hinged with a door panel 82, the bottom of the discharging plate 81 is hinged with a screening cylinder 83, the output shaft of the screening cylinder 83 is hinged with the door panel 82, and the bottom of the discharging plate 81 is fixedly connected with a receiving box 84. The transfer device moves the finished product to the top of the discharge plate 81. When the lifting plate 33 moves downward, the two ends of the pipe fittings will fall on the discharge plate 81. The discharge plate 81 blocks the pipe fittings so that they will not continue to move downward with the lifting plate 33. Then the finished pipe fittings roll downward with the discharge plate 81 to be discharged. A notch is provided in the middle of one end of the discharge plate 81 to allow the lifting plate 33 to pass through, so that the lifting plate 33 can pass through, but the pipe fittings cannot pass through; the screening cylinder 83 receives the control command of the PLC. If the product entering is a good product, the screening cylinder 83 drives the door plate 82 to rotate to block the screening port 811, and the good product slides down by gravity to be discharged. If it is a defective product, the screening cylinder 83 drives the door plate 82 to rotate and open the screening port 811. At this time, the defective product will fall into the receiving box 84.

[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present disclosure, rather than to limit them. Although the present disclosure has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present disclosure.

Claims

1. A fully automatic double-head collar assembly cover plate integrated machine, characterized in that: include: A frame, wherein two parallel support plates are fixedly connected in the middle of the frame, a plurality of first placement slots are provided on the support plates, a transfer robot is provided inside the frame, ring devices are symmetrically provided on the surface of the frame located on both sides of the support plates, a cover plate device is provided on the surface of the frame located on the side of the support plates, and a loading device is provided at one end of the frame located on the support plates.

2. The fully automatic double-headed collar assembly cover plate integrated machine according to claim 1, characterized in that: The transfer robot comprises a transverse movement mechanism fixedly connected to the inside of the frame, the transverse movement mechanism is transmission-connected to a lifting mechanism, the lifting mechanism is transmission-connected to a lifting plate, and a plurality of second placement slots are provided on the top of the lifting plate.

3. The fully automatic double-headed collar assembly cover plate integrated machine according to claim 2, characterized in that: The transverse movement mechanism includes a first fixed plate, the first fixed plate is fixedly connected to the inner side of the frame, the surface of the first fixed plate is fixedly connected to a first guide rail, the surface of the first guide rail is slidably connected to a first slider, the surface of the first slider is fixedly connected to a first movable plate, the surface of the first fixed plate is fixedly connected to a transverse movement cylinder, the output shaft of the transverse movement cylinder is fixedly connected to the first movable plate, and the lifting mechanism is fixedly connected to the first movable plate.

4. The fully automatic double-headed collar assembly cover plate integrated machine according to claim 3, characterized in that: The lifting mechanism includes a second guide rail fixedly connected to the surface of the first movable plate, a second slider is slidably connected to the surface of the second guide rail, a second movable plate is fixedly connected to the surface of the second slider, a lifting cylinder is fixedly connected to the bottom of the first movable plate, an output shaft of the lifting cylinder is fixedly connected to the second movable plate, and a top end of the second movable plate is fixedly connected to the lifting plate.

5. The fully automatic double-headed collar assembly cover plate integrated machine according to claim 1, characterized in that: The sleeve ring device includes a first vibrating loading plate and a sleeve ring mechanism, the sleeve ring mechanism includes a material receiving block, a feeding port is provided at the top of the material receiving block, a feeding groove is provided on the inner side of the material receiving block, the material receiving block is through-connected with the feeding groove, a sleeve ring hole is provided on the material receiving block, the sleeve ring hole passes through the material receiving block and the feeding groove, a push ring assembly is provided on the side of the material receiving block, the push ring assembly includes a first cylinder mounting block, a push ring cylinder is fixedly connected to the surface of the first cylinder mounting block, a push ring plate is fixedly connected to the output shaft of the push ring cylinder, one end of the push ring plate is movably arranged in the feed groove, a limiting assembly is provided at the bottom of the material receiving block, and the limiting assembly includes a first Two cylinder mounting blocks, the surface of the second cylinder mounting block is fixedly connected to the limit cylinder, the output shaft of the limit cylinder is fixedly connected to the limit plate, the material receiving block is provided with a guide groove, the top end of the guide groove is through-connected with the feed groove and the collar hole, the limit plate is movably connected in the guide groove, the top end of the limit plate is provided with a U-shaped limit hole, the side of the material receiving block is provided with a collar assembly, the collar assembly comprises a third cylinder mounting block, the surface of the third cylinder mounting block is fixedly connected to the collar cylinder, the output shaft of the collar cylinder is fixedly connected to a collar rod, the collar rod passes through the collar hole, and the collar rod, the collar hole and the first placement groove are in the same straight line.

6. The fully automatic double-headed collar assembly cover plate integrated machine according to claim 5, characterized in that: It also includes two pressing mechanisms, which are respectively arranged at positions of the two support plates close to the ring device, and the pressing mechanism includes a pressing bracket, which is fixedly connected to the surface of the frame, and the top of the pressing bracket is fixedly connected to a pressing cylinder, and the output shaft of the pressing cylinder is fixedly connected to a pressing block, and the pressing block is arranged corresponding to the position of one of the first placement slots.

7. The fully automatic double-headed collar assembly cover plate integrated machine according to claim 1, characterized in that: The cover plate device includes a second vibrating loading plate, an adjusting loading mechanism and a lifting mechanism, the adjusting loading mechanism includes a cover plate placement seat, both ends of the cover plate placement seat are respectively provided with cover plate placement grooves, the output end of the second vibrating loading plate is arranged on one side of one of the cover plate placement grooves, the side of the cover plate placement seat is provided with a transfer assembly, the transfer assembly includes a transfer frame, the top end of the transfer frame is fixedly connected to a third guide rail, the surface of the third guide rail is slidably connected to a third slider, the surface of the third slider is fixedly connected to a movable plate, the transfer frame is fixedly connected to a transfer cylinder, and the transfer The output shaft of the cylinder is fixedly connected to the movable plate, the top of the movable plate is fixedly connected to a material-taking cylinder, the output shaft of the material-taking cylinder is fixedly connected to a motor fixing frame, the top of the motor fixing frame is fixedly connected to an adjusting motor, the output shaft of the adjusting motor is drivingly connected to a grabbing head, the bottom of the motor fixing frame is fixedly connected to a detection sensor, clamping assemblies are respectively provided on both sides of the cover plate placement seat, the clamping assembly includes a clamping cylinder, the output shaft of the clamping cylinder is fixedly connected to a clamping piece, the pushing mechanism includes a pushing cylinder, and the output shaft of the pushing cylinder is fixedly connected to a pushing plate.

8. The fully automatic double-headed collar assembly cover plate integrated machine according to claim 7, characterized in that: A pressing cylinder is fixedly connected to one side of the transfer rack close to the support plate, and an output shaft of the pressing cylinder is fixedly connected to a pressing plate, and an inverted "V"-shaped groove is provided at the bottom end of the pressing plate.

9. The fully automatic double-headed collar assembly cover plate integrated machine according to claim 1, characterized in that: The loading device includes two oppositely arranged unloading plates, the inner side of which is fixedly connected with an inclined material guiding channel, the bottom of which is fixedly connected with a material receiving cylinder, the output shaft of which is fixedly connected with a material receiving plate, and the material receiving plate is arranged at the output end of the material guiding channel.

10. The fully automatic double-head collar assembly cover plate integrated machine according to claim 1, characterized in that: It also includes a detection mechanism and a discharging mechanism, the detection mechanism includes two detection cylinders respectively arranged on the sides of the two support plates, the output shafts of the detection cylinders are fixedly connected with detection clamps, and the detection clamps are fixedly connected with contact sensors; the discharging mechanism includes a discharging plate fixedly connected to the end of the frame away from the feeding device, a screening port is opened in the middle of the discharging plate, the screening port is hinged with a door panel, the bottom of the discharging plate is hinged with a screening cylinder, the output shaft of the screening cylinder is hinged with the door panel, and the bottom of the discharging plate is fixedly connected with a receiving box.