Self-cleaning centerless grinding machine
By designing a centrifugal drying cleaning mechanism on a centerless grinder, using a servo motor to drive the gears and ring gears to drive the filter cartridge to rotate, and using centrifugal force to shake out the coolant on the waste chip surface in the filter cartridge, the existing centerless grinder needs manual cleaning. The problem of this is to realize the independent separation and effective separation of coolant and waste chips.
Patent Information
- Application Number
- CN202421246336.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-03
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-06-03
AI Technical Summary
During the use of existing centerless grinders, after the coolant is carried out with waste chips, gravity filtration causes a large amount of coolant to remain on the surface of the waste chips, which requires manual cleaning, wasting manpower and material resources and affecting the effect of the device.
A set of centrifugal drying cleaning mechanisms composed of filter cartridges, ring gears, gears and servo motors are designed. The servo motor drives the gear gears to rotate through the gears, drives the filter cartridge to rotate, and uses centrifugal force to shake out the coolant on the waste chip surface in the filter cartridge. , realize the independent separation of coolant and waste chips.
No manual cleaning is required, manpower and material resources are saved, the device is used effectively and the cooling liquid and waste chips are effectively separated.
Smart Images

Figure CN222449530U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of centerless grinders, in particular to a self-cleaning centerless grinder. Background Art
[0002] A centerless grinder is a type of grinder that does not require the axis of the workpiece to be positioned for grinding. It is mainly composed of three mechanisms: a grinding wheel, an adjusting wheel, and a workpiece holder. The grinding wheel is actually responsible for grinding, the adjusting wheel controls the rotation of the workpiece and the feed speed of the workpiece, and the workpiece holder supports the workpiece during grinding. These three parts can be coordinated in several ways, but the principles are the same except for stopping grinding.
[0003] The existing centerless grinder sprays coolant on the surface of the workpiece during use to cool the workpiece during the grinding process. The coolant will flow out with the waste chips generated during the grinding process and will be filtered and recycled. During the filtration process, due to the use of gravity filtration, a large amount of coolant will still remain on the surface of the waste chips, requiring staff to manually clean them later, which not only wastes manpower and material resources, but also leads to poor use of the device. Therefore, a self-cleaning centerless grinder is urgently needed to solve the above problems. Utility Model Content
[0004] The main purpose of the utility model is to provide a self-cleaning centerless grinder.
[0005] The purpose of the utility model can be achieved by adopting the following technical solutions:
[0006] A self-cleaning centerless grinder comprises a box body, a guide seat is fixed to the middle part of the top of the box body, a plurality of through holes are arranged in an array on the upper end of the guide seat, a bearing seat is fixed to the middle part of the guide seat, a filter cartridge is arranged below the guide seat, a limit ring is installed on the outer wall of the filter cartridge, a gear ring is fixed to the upper end of the outer wall of the filter cartridge, a gear is connected to one side of the gear ring, a servo motor is fixed to the gear, a guide plate is arranged on the outer side below the filter cartridge, a drain pipe is arranged on one side of the guide plate, a valve is fixed to the output end of the filter cartridge, a collection frame is arranged below the filter cartridge, and a blocking cover is installed at a position of the box body corresponding to the valve.
[0007] Preferably, the guide seat passes through the box body, and the top end of the bearing seat is an inclined structure.
[0008] Preferably, one end of the limiting ring is welded to the inner wall of the box body, and the filter cartridge is rotatably connected to the limiting ring.
[0009] Preferably, the gear ring is welded to the outer side wall of the filter cartridge, the gear is meshed with the gear ring, and the output shaft of the servo motor is fixedly connected to the gear.
[0010] Preferably, the filter cartridge is connected to the guide plate via a bearing, the guide plate is arranged at an angle, and the drain pipe is formed on the box body.
[0011] Preferably, the collecting frame is slidably connected to the box body, the blocking cover is connected to the box body via a hinge, and the valve is installed on the discharge end of the filter cartridge via a thread.
[0012] Preferably, supports are welded at the four corners of the upper end of the box body, a bidirectional screw is installed between one group of the supports, one end of the bidirectional screw is connected to a driving motor, and a guide rod is installed between the other group of the supports, two groups of bearing plates are symmetrically sleeved on the bidirectional screw and the guide rod, a frame is fixed on the top of the bearing plate, a grinding wheel is rotatably installed in the frame, and one end of the grinding wheel is connected to a grinding motor.
[0013] Beneficial technical effects of the utility model:
[0014] The utility model designs a centrifugal drying and cleaning mechanism consisting of a filter cartridge, a gear ring, gears and a servo motor. During the filtering process of coolant and waste chips, the servo motor drives the gear ring to rotate through the gear, and then drives the filter cartridge to rotate, so that the waste chips in the filter cartridge are subjected to centrifugal force and the coolant remaining on the surface of the waste chips can be thrown out. On the one hand, the separation effect of the two is guaranteed, and on the other hand, there is no need for manual subsequent cleaning of the coolant on the surface of the waste chips, which saves manpower and material resources and effectively improves the use effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of a preferred embodiment of a self-cleaning centerless grinder according to the utility model;
[0016] Figure 2 A back view of a preferred embodiment of a self-cleaning centerless grinder according to the utility model;
[0017] Figure 3 It is a schematic diagram of the internal structure of a box in a preferred embodiment of a self-cleaning centerless grinder according to the utility model;
[0018] Figure 4 It is a structural schematic diagram of a centrifugal drying cleaning mechanism in a preferred embodiment of a self-cleaning centerless grinder according to the utility model.
[0019] The following are the descriptions of the reference numerals:
[0020] 1. Collecting frame; 2. Block cover; 3. Box body; 4. Bidirectional screw; 5. Support; 6. Grinding motor; 7. Frame; 8. Bearing seat; 9. Grinding wheel; 10. Guide rod; 11. Bearing plate; 12. Driving motor; 13. Drain pipe; 14. Guide seat; 15. Filter cartridge; 16. Limiting ring; 17. Gear ring; 18. Gear; 19. Guide plate; 20. Servo motor; 21. Valve. DETAILED DESCRIPTION
[0021] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the present invention are not limited thereto.
[0022] like Figure 1-Figure 4 As shown, a self-cleaning centerless grinder provided in this embodiment includes a box body 3, a guide seat 14 is fixed to the middle part of the top of the box body 3, a plurality of through holes are arranged in an array on the upper end of the guide seat 14, a bearing seat 8 is fixed to the middle part of the guide seat 14, a filter cartridge 15 is arranged below the guide seat 14, a limiting ring 16 is installed on the outer wall of the filter cartridge 15, a gear ring 17 is fixed to the upper end of the outer wall of the filter cartridge 15, a gear 18 is connected to one side of the gear ring 17, a servo motor 20 is fixed to the gear 18, a guide plate 19 is arranged on the outer side below the filter cartridge 15, a drain pipe 13 is arranged on one side of the guide plate 19, a valve 21 is fixed to the output end of the filter cartridge 15, a collecting frame 1 is arranged below the filter cartridge 15, and a blocking cover 2 is installed at the position of the box body 3 corresponding to the valve 21.
[0023] The guide seat 14 passes through the box body 3, and the top of the bearing seat 8 is an inclined structure. The guide seat 14 can discharge the coolant and waste chips, and the bearing seat 8 provides a placement position for the grinding parts.
[0024] One end of the limiting ring 16 is welded to the inner wall of the box body 3, and the filter cartridge 15 is rotatably connected to the limiting ring 16. The limiting ring 16 supports and limits the filter cartridge 15, and the filter cartridge 15 can separate waste chips from the coolant.
[0025] The ring gear 17 is welded to the outer wall of the filter cartridge 15, the gear 18 is meshed with the ring gear 17, and the output shaft of the servo motor 20 is fixedly connected to the gear 18. In the process of filtering the coolant and waste chips, the servo motor 20 drives the ring gear 17 to rotate through the gear 18, and then drives the filter cartridge 15 to rotate, so that the waste chips in the filter cartridge 15 are subjected to centrifugal force, and the coolant remaining on the surface thereof can be thrown out. On the one hand, the separation effect of the two is guaranteed, and on the other hand, there is no need for manual subsequent cleaning of the coolant on the surface of the waste chips, which saves manpower and material resources and effectively improves the use effect of the device.
[0026] The filter cartridge 15 is connected to the guide plate 19 through a bearing. The guide plate 19 is tilted. The drain pipe 13 is formed on the box body 3. The separated coolant is discharged through the guide plate 19 and the drain pipe 13 for collection.
[0027] The collecting frame 1 is slidably connected to the box body 3, the baffle 2 is connected to the box body 3 by a hinge, and the valve 21 is threadedly installed on the discharge end of the filter cartridge 15. When waste chips need to be collected, the baffle 2 is opened, and then the bottom end of the filter cartridge 15 is opened through the valve 21. At this time, the waste chips in the filter cartridge 15 fall into the collecting frame 1 for collection.
[0028] Supports 5 are welded at the four corners of the upper end of the box body 3, and a bidirectional screw 4 is installed between one group of supports 5. One end of the bidirectional screw 4 is connected to a driving motor 12, and a guide rod 10 is installed between the other group of supports 5. Two groups of bearing rods 11 are symmetrically sleeved on the bidirectional screw 4 and the guide rod 10. A frame 7 is fixed to the top of the bearing rod 11, and a grinding wheel 9 is rotatably installed in the frame 7. One end of the grinding wheel 9 is connected to a grinding motor 6. During the grinding process, the driving motor 12 drives the bidirectional screw 4 to rotate, and then the bearing rod 11 drives the two groups of grinding wheels 9 to move toward each other and contact the grinding piece under the action of the thread and the guide rod 10, and then the grinding motor 6 drives the two groups of grinding wheels 9 to rotate in opposite directions to grind the surface of the grinding piece.
[0029] The working principle of this device is as follows: connect the external power supply, place the grinding piece on the bearing seat 8, and then control the driving motor 12 to drive the bidirectional screw 4 to rotate, so that the bearing rod 11 drives the two sets of grinding wheels 9 to move towards each other and contact the grinding piece under the action of the thread and the guide rod 10, and then the grinding motor 6 drives the two sets of grinding wheels 9 to rotate in opposite directions to grind the surface of the grinding piece. During the grinding process, the external cooling mechanism will spray coolant on the surface of the grinding piece to cool the grinding piece. The coolant will carry waste chips through the through holes on the guide seat 14 and flow into the filter cartridge 15 for filtration. In the process of filtering the coolant and waste chips, the servo The servo motor 20 drives the gear ring 17 to rotate through the gear 18, and then drives the filter cartridge 15 to rotate, so that the waste chips in the filter cartridge 15 are subjected to centrifugal force, and the coolant remaining on the surface thereof can be thrown out. On the one hand, the separation effect of the two is guaranteed, and on the other hand, there is no need for manual subsequent cleaning of the coolant on the surface of the waste chips, which saves manpower and material resources and effectively improves the use effect of the device. The separated coolant is discharged through the guide plate 19 and the drain pipe 13 for collection. When the waste chips need to be collected, the baffle 2 is opened, and then the bottom end of the filter cartridge 15 is opened through the valve 21. At this time, the waste chips in the filter cartridge 15 fall into the collection frame 1 for collection.
[0030] The above are only further embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.
Claims
1. A self-cleaning centerless grinder, characterized in that: The invention comprises a box body (3), a guide seat (14) is fixed at the middle of the top of the box body (3), a plurality of through holes are arranged in an array at the upper end of the guide seat (14), a bearing seat (8) is fixed at the middle of the guide seat (14), a filter cartridge (15) is arranged below the guide seat (14), a limit ring (16) is installed on the outer wall of the filter cartridge (15), a gear ring (17) is fixed at the upper end of the outer wall of the filter cartridge (15), a gear (18) is connected to one side of the gear ring (17), a servo motor (20) is fixed to the gear (18), a guide plate (19) is arranged on the outer side below the filter cartridge (15), a liquid discharge pipe (13) is arranged on one side of the guide plate (19), a valve (21) is fixed on the output end of the filter cartridge (15), a collection frame (1) is arranged below the filter cartridge (15), and a blocking cover (2) is installed at a position of the box body (3) corresponding to the valve (21).
2. A self-cleaning centerless grinder according to claim 1, characterized in that: The flow guide seat (14) passes through the box body (3), and the top end of the bearing seat (8) is an inclined structure.
3. A self-cleaning centerless grinder according to claim 2, characterized in that: One end of the limiting ring (16) is welded to the inner wall of the box body (3), and the filter cartridge (15) is rotatably connected to the limiting ring (16).
4. A self-cleaning centerless grinder according to claim 3, characterized in that: The gear ring (17) is welded to the outer wall of the filter cartridge (15), the gear (18) is meshed with the gear ring (17), and the output shaft of the servo motor (20) is fixedly connected to the gear (18).
5. A self-cleaning centerless grinder according to claim 4, characterized in that: The filter cartridge (15) is connected to the guide plate (19) via a bearing; the guide plate (19) is arranged at an angle; and the liquid discharge pipe (13) is formed on the box body (3).
6. A self-cleaning centerless grinder according to claim 5, characterized in that: The collecting frame (1) is slidably connected to the box body (3), the blocking cover (2) is connected to the box body (3) via a hinge, and the valve (21) is threadedly mounted on the discharge end of the filter cartridge (15).
7. A self-cleaning centerless grinder according to claim 6, characterized in that: Supports (5) are welded at the four corners of the upper end of the box body (3), a bidirectional screw (4) is installed between one group of the supports (5), one end of the bidirectional screw (4) is connected to a driving motor (12), and a guide rod (10) is installed between the other group of the supports (5). Two groups of bearing rods (11) are symmetrically sleeved on the bidirectional screw (4) and the guide rod (10), a frame (7) is fixed to the top of the bearing rod (11), a grinding wheel (9) is rotatably installed in the frame (7), and one end of the grinding wheel (9) is connected to a grinding motor (6).
Citation Information
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