Welding seam polishing equipment

By using the combination of cylinder-driven adjustment frame and positioning plate and compression spring in the weld polishing equipment, the problem of difficult adjustment of the elastic force of polishing belts in the equipment and inconvenient installation of different models of polishing belts is achieved, and efficient polishing is achieved Belt adjustment and multi-model adaptation.

CN222449681UActive Publication Date: 2025-02-11ZHEJIANG SHUNTONG BOILER PRESSURE VESSEL MFG CO LTD
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Patent Information

Application Number
CN202420524447.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-02-11
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

When used in the existing weld polishing equipment, the installation structure of the polished sand belt is fixed, which is difficult to adjust the elastic strength. When replacing different types of polished sand belts and polishing gas storage tanks of different sizes, the operation is cumbersome and difficult to achieve. Efficient positioning.

Method used

The power is provided by the cylinder, and the adjustment frame is deflected with the pin shaft as the axis, controlling the distance between the driven pulley and the driving pulley, thereby adjusting the elastic force of the polished belt. At the same time, through the coordination of the positioning plate and the compression spring, the installation of different types of polished sanding belts and the positioning of different sizes of gas storage tanks is realized.

Benefits of technology

It realizes flexible adjustment and maintenance of polished sand belts, adapts to the installation of different models of polished sand belts, and improves the efficiency and practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides weld joint polishing equipment, which relates to the technical field of weld joint processing equipment, and comprises a base, a polishing head, a polishing head and a polishing head, a mounting vertical frame is arranged on the right side of the motor; an adjusting frame is arranged on the mounting vertical frame; a mounting sleeve frame is arranged on the adjusting frame; a positioning plate is arranged on the mounting sleeve frame; a workbench is arranged on the left side of the motor; a movable frame is arranged at the top of the workbench, an air cylinder provides power, an adjusting frame can be driven to deflect with a pin shaft at the top end of a mounting vertical frame as the axis, the distance between a driven belt wheel and a driving belt wheel is controlled, and therefore the tightness degree of a polishing abrasive belt is adjusted, and meanwhile the polishing abrasive belt is convenient to maintain and replace; the problems that when existing weld joint polishing equipment is used, a mounting structure of a polishing abrasive belt in the equipment is fixed, the tightness of the polishing abrasive belt is not easy to control and adjust, meanwhile, in the replacement and use process of different types of polishing abrasive belts, a large number of bolts need to be unscrewed and taken down through a tool, and operation is tedious and strenuous are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of weld processing equipment, in particular to weld polishing equipment. Background Art

[0002] Gas tanks and other pressure vessels are prone to weld excess height problems during the welding process. The weld excess height will cause local stress concentration in the pressure vessel, resulting in a shortened service life. In order to solve the problem of weld excess height, gas tanks and other pressure vessels usually need to use a polishing device to polish the welds on their surface after welding. Polishing the pressure vessel welds with polishing equipment can prevent environmental corrosion, eliminate weld excess height, and avoid excessive stress concentration, thereby extending the service life of gas tanks and other pressure vessels.

[0003] When the existing weld polishing equipment is in use, the installation structure of the polishing belt in the equipment is fixed, and it is not easy to control and adjust its tightness. At the same time, when replacing and using different types of polishing belts, a large number of bolts need to be loosened and removed using tools, which is cumbersome and laborious. Moreover, when polishing gas tanks of different sizes, it is difficult to adjust the position of the positioning plate, which affects the polishing efficiency of the product. Utility Model Content

[0004] The disclosed embodiment relates to a weld polishing device, which is powered by a cylinder and can drive the adjusting frame to deflect with the pin shaft at the top of the vertical frame as the axis, thereby controlling the distance between the driven pulley and the driving pulley, thereby adjusting the tightness of the polishing belt, and facilitating the maintenance and replacement of the polishing belt; the positioning plate slides along the limiting round rod, and the elastic effect of the compression spring is utilized to control the two positioning columns to be inserted into the positioning hole and the guide hole, and then the installation sleeve can drive the driven pulley to slide and adjust along the adjusting frame, thereby meeting the installation and use of polishing belts of different models.

[0005] In a first aspect of the present disclosure, a weld polishing device is provided, which specifically includes: a base, a motor is provided on the top of the base; a mounting vertical frame is provided on the right side of the motor; an adjusting frame is provided on the mounting vertical frame; a mounting sleeve frame is provided on the adjusting frame; a positioning plate is provided on the mounting sleeve frame; a workbench is provided on the left side of the motor; a movable frame is provided on the top of the workbench; a lower pressure plate is provided above the workbench, and the lower pressure plate is arranged on the movable frame.

[0006] In at least some embodiments, a rotating shaft is rotatably mounted on the motor, and a driving pulley is provided on the rotating shaft.

[0007] In at least some embodiments, a connecting frame is provided on the left side of the vertical mounting frame, a cylinder is provided on the top of the connecting frame, and the bottom of the cylinder is rotatably connected to the connecting frame via a pin shaft.

[0008] In at least some embodiments, the adjustment frame is rotatably connected to the top of the mounting vertical frame via a pin, and the telescopic rod end of the cylinder is rotatably connected to the adjustment frame via a pin, a handle is provided at the top of the adjustment frame, and positioning holes are provided on the adjustment frame, and the positioning holes are distributed in a linear array.

[0009] In at least some embodiments, a driven pulley is provided on the front side of the mounting sleeve, and the driven pulley is rotatably connected to the mounting sleeve via a rotating shaft, and a polishing belt is installed between the driven pulley and the driving pulley for transmission, a limiting round rod is provided on the rear side of the mounting sleeve, a baffle is provided at the end of the limiting round rod, a compression spring is mounted on the limiting round rod, and the mounting sleeve is provided with two guide holes, and the two guide holes are distributed in a symmetrical manner.

[0010] In at least some embodiments, a push plate is provided in the middle position of the top of the positioning plate, two positioning columns are provided on the front side of the positioning plate, a limiting round rod slides through the positioning plate, and a compression spring is supported between the positioning plate and the baffle, and the positioning column is simultaneously inserted into the positioning hole and the guide hole.

[0011] In at least some embodiments, the workbench is provided with a guide groove, an adjusting screw is provided at the bottom of the workbench, and the adjusting screw is rotatably connected to the workbench through a bearing seat, and the position of the adjusting screw corresponds to the guide groove, and a handwheel is provided at the rear end of the adjusting screw.

[0012] In at least some embodiments, the movable frame is a rectangular frame structure, and a guide slider is provided at the bottom of the movable frame, a threaded sleeve is provided on the guide slider, the movable frame is slidably connected to the guide groove through the guide slider, and the threaded sleeve is mounted on the adjusting screw rod.

[0013] In at least some embodiments, a connecting plate is provided on the top of the lower pressure plate, and two limiting slide bars are provided on the left side of the bottom of the connecting plate, and the two limiting slide bars are symmetrically distributed, and a tension spring is mounted on the limiting slide bar. The limiting slide bar slides through the top horizontal plate of the moving frame, and the two ends of the tension spring are respectively connected to the top horizontal plate of the moving frame and the connecting plate.

[0014] The utility model provides a weld polishing device, which has the following beneficial effects:

[0015] In the utility model, the cylinder provides power to drive the adjustment frame to deflect with the pin shaft installed at the top of the vertical frame as the axis, control the distance between the driven pulley and the driving pulley, thereby adjusting the tightness of the polishing belt, and facilitating the maintenance and replacement of the polishing belt. The utility model has a simple structure and is flexible and convenient to use and operate.

[0016] In addition, due to the installation sleeve, the positioning plate slides along the limiting round rod, and the elastic action of the compression spring is utilized to control the two positioning columns to be inserted into the positioning hole and the guide hole. Then, the installation sleeve can drive the driven pulley to slide and adjust along the adjustment frame, thereby meeting the installation and use of different types of polishing belts and improving the practicability of the equipment.

[0017] In addition, by driving the adjusting screw to rotate through the hand wheel and utilizing the adjusting screw and the threaded sleeve for transmission, the movable frame can be slid back and forth along the guide groove to adjust the clamping position of the lower pressure plate on the gas tank, and can meet the positioning and clamping needs of different types of gas tanks, with a more reasonable structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0019] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0020] In the attached picture:

[0021] Figure 1 The overall axial viewing angle structure schematic diagram of the present application is shown;

[0022] Figure 2 This application shows Figure 1 The schematic diagram of the rotating viewing angle structure after the base is removed is drawn;

[0023] Figure 3 A schematic diagram of the structure of the adjustment frame and the mounting frame in the exploded state of the present application is shown;

[0024] Figure 4 A schematic diagram of the structure of the mounting bracket and the positioning plate in the exploded state of the present application is shown;

[0025] Figure 5 It shows a schematic diagram of the exploded state structure of the workbench and the mobile rack of the present application;

[0026] Figure 6 A schematic diagram of the structure of the mobile frame and the lower pressure plate in the explosion state of the present application is shown.

[0027] List of reference numerals:

[0028] 1. Base;

[0029] 2. Motor; 201. Rotating shaft; 202. Driving pulley;

[0030] 3. Install the vertical frame; 301. Connecting frame; 302. Cylinder;

[0031] 4. Adjustment frame; 401. Handle; 402. Positioning hole;

[0032] 5. Mounting bracket; 501. Driven pulley; 502. Limiting round rod; 503. Baffle; 504. Compression spring; 505. Guide hole;

[0033] 6. Positioning plate; 601. Push plate; 602. Positioning column;

[0034] 7. Workbench; 701. Guide slot; 702. Adjusting screw rod; 703. Hand wheel;

[0035] 8. Moving frame; 801. Guide slide block; 802. Threaded sleeve;

[0036] 9. Lower pressure plate; 901. Connecting plate; 902. Limiting slide bar; 903. Tension spring. DETAILED DESCRIPTION

[0037] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] Example 1: Please refer to Figures 1 to 6 :

[0039] The utility model proposes a weld polishing device, comprising: a base 1, a motor 2 is arranged on the top of the base 1; a mounting vertical frame 3 is arranged on the right side of the motor 2; an adjusting frame 4 is arranged on the mounting vertical frame 3; a mounting sleeve frame 5 is arranged on the adjusting frame 4; a positioning plate 6 is arranged on the mounting sleeve frame 5; a workbench 7 is arranged on the left side of the motor 2; a moving frame 8 is arranged on the top of the workbench 7; a lower pressing plate 9 is arranged above the workbench 7, and the lower pressing plate 9 is arranged on the moving frame 8.

[0040] In the present disclosure, Figure 2 As shown, a rotating shaft 201 is rotatably mounted on the motor 2, and a driving pulley 202 is provided on the rotating shaft 201;

[0041] A connecting frame 301 is provided on the left side of the mounting vertical frame 3, a cylinder 302 is provided on the top of the connecting frame 301, and the bottom of the cylinder 302 is rotatably connected to the connecting frame 301 through a pin shaft;

[0042] The adjusting frame 4 is rotatably connected to the top of the mounting vertical frame 3 through a pin shaft, and the telescopic rod end of the cylinder 302 is rotatably connected to the adjusting frame 4 through a pin shaft. A handle 401 is provided at the top of the adjusting frame 4, and positioning holes 402 are provided on the adjusting frame 4, and the positioning holes 402 are distributed in a linear array.

[0043] A driven pulley 501 is provided on the front side of the mounting sleeve 5, and the driven pulley 501 is rotatably connected to the mounting sleeve 5 through a rotating shaft, and a polishing belt is installed between the driven pulley 501 and the driving pulley 202 for transmission. The device is powered by a cylinder 302, which can drive the adjusting frame 4 to deflect with the pin shaft at the top of the mounting vertical frame 3 as the axis, control the distance between the driven pulley 501 and the driving pulley 202, thereby adjusting the tightness of the polishing belt, and facilitating the maintenance and replacement of the polishing belt.

[0044] In the present disclosure, Figure 3 and Figure 4 As shown, a limiting rod 502 is provided at the rear side of the mounting sleeve 5, a baffle 503 is provided at the end of the limiting rod 502, a compression spring 504 is sleeved on the limiting rod 502, and the mounting sleeve 5 is provided with two guide holes 505, and the two guide holes 505 are distributed in a symmetrical manner;

[0045] A push plate 601 is provided in the middle position of the top of the positioning plate 6, and two positioning columns 602 are provided on the front side of the positioning plate 6. The limiting round rod 502 slides through the positioning plate 6, and the compression spring 504 is supported between the positioning plate 6 and the baffle 503, and the positioning column 602 is simultaneously inserted into the positioning hole 402 and the guide hole 505. The device is provided with an installation sleeve 5, which slides along the limiting round rod 502 through the positioning plate 6, and utilizes the elastic action of the compression spring 504 to control the two positioning columns 602 to be inserted into the positioning hole 402 and the guide hole 505, so that the installation sleeve 5 can drive the driven pulley 501 to slide and adjust along the adjusting frame 4 to meet the installation and use of different types of polishing belts.

[0046] Embodiment 2, based on embodiment 1, as Figure 5 As shown in FIG. 6 , the workbench 7 is provided with a guide slot 701, an adjusting screw rod 702 is provided at the bottom of the workbench 7, and the adjusting screw rod 702 is rotatably connected to the workbench 7 through a bearing seat, and the adjusting screw rod 702 corresponds to the position of the guide slot 701, and a hand wheel 703 is provided at the rear end of the adjusting screw rod 702;

[0047] The movable frame 8 is a rectangular frame structure, and a guide slider 801 is provided at the bottom of the movable frame 8, and a threaded sleeve 802 is provided on the guide slider 801. The movable frame 8 is slidably connected with the guide groove 701 through the guide slider 801, and the threaded sleeve 802 is sleeved on the adjusting screw rod 702;

[0048] A connecting plate 901 is provided on the top of the lower pressure plate 9, and two limiting slide bars 902 are provided on the left side of the bottom of the connecting plate 901, and the two limiting slide bars 902 are symmetrically distributed. A tension spring 903 is mounted on the limiting slide bar 902. The limiting slide bar 902 slides through the top horizontal plate of the moving frame 8, and the two ends of the tension spring 903 are respectively connected to the top horizontal plate of the moving frame 8 and the connecting plate 901. The adjusting screw rod 702 is driven to rotate by the hand wheel 703. The adjusting screw rod 702 and the threaded sleeve 802 are used for transmission, so that the moving frame 8 can be slid back and forth along the guide groove 701 to adjust the clamping position of the lower pressure plate 9 on the gas tank.

[0049] The working principle of this embodiment: when in use, the cylinder 302 provides power to drive the adjusting frame 4 to deflect with the pin shaft at the top of the vertical frame 3 as the axis, control the distance between the driven pulley 501 and the driving pulley 202, thereby adjusting the tightness of the polishing belt, and facilitating the maintenance and replacement of the polishing belt; the positioning plate 6 slides along the limiting round rod 502, and the elastic effect of the compression spring 504 is used to control the two positioning columns 602 to be inserted into the positioning hole 402 and the guide hole 505, so that the installation sleeve 5 can drive the driven pulley 501 to slide and adjust along the adjusting frame 4 to meet the installation and use of polishing belts of different models; the adjusting screw rod 702 is driven to rotate by the hand wheel 703, and the transmission by the adjusting screw rod 702 and the threaded sleeve 802 can make the movable frame 8 slide back and forth along the guide groove 701, thereby adjusting the clamping position of the lower pressure plate 9 on the gas storage tank.

[0050] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A weld polishing device, characterized in that: include: A base, a motor is provided on the top of the base; a mounting vertical frame is provided on the right side of the motor; an adjusting frame is provided on the mounting vertical frame; a mounting sleeve frame is provided on the adjusting frame; a positioning plate is provided on the mounting sleeve frame; a workbench is provided on the left side of the motor; a movable frame is provided on the top of the workbench; a lower pressure plate is provided above the workbench, and the lower pressure plate is arranged on the movable frame.

2. A weld polishing device according to claim 1, characterized in that: A rotating shaft is rotatably mounted on the motor, and a driving pulley is arranged on the rotating shaft.

3. A weld polishing device according to claim 1, characterized in that: A connecting frame is arranged on the left side of the vertical mounting frame, a cylinder is arranged on the top of the connecting frame, and the bottom of the cylinder is rotatably connected with the connecting frame through a pin shaft.

4. A weld polishing device according to claim 1, characterized in that: The adjusting frame is rotatably connected to the top of the mounting vertical frame through a pin shaft, and the telescopic rod end of the cylinder is rotatably connected to the adjusting frame through a pin shaft. A handle is provided at the top of the adjusting frame, and positioning holes are provided on the adjusting frame, and the positioning holes are distributed in a linear array.

5. The weld polishing equipment according to claim 1, characterized in that: A driven pulley is provided on the front side of the mounting sleeve, and the driven pulley is rotatably connected to the mounting sleeve through a rotating shaft, and a polishing belt is installed between the driven pulley and the driving pulley for transmission, a limiting round rod is provided on the rear side of the mounting sleeve, a baffle is provided at the end of the limiting round rod, a compression spring is sleeved on the limiting round rod, and the mounting sleeve is provided with two guide holes, and the two guide holes are distributed in a symmetrical manner.

6. The weld polishing equipment according to claim 1, characterized in that: A push plate is provided in the middle of the top of the positioning plate, two positioning columns are provided on the front side of the positioning plate, a limiting round rod slides through the positioning plate, and a compression spring is supported between the positioning plate and the baffle, and the positioning column is simultaneously inserted into the positioning hole and the guide hole.

7. The weld polishing equipment according to claim 1, characterized in that: The workbench is provided with a guide slot, an adjusting screw is provided at the bottom of the workbench, and the adjusting screw is rotatably connected to the workbench through a bearing seat, and the position of the adjusting screw corresponds to the guide slot, and a hand wheel is provided at the rear end of the adjusting screw.

8. The weld polishing device according to claim 1, characterized in that: The movable frame is a rectangular frame structure, and a guide slider is provided at the bottom of the movable frame, a threaded sleeve is provided on the guide slider, the movable frame is slidably connected with the guide slot through the guide slider, and the threaded sleeve is sleeved on the adjusting screw rod.

9. The weld polishing device according to claim 1, characterized in that: A connecting plate is provided on the top of the lower pressure plate, and two limit sliding bars are provided on the left side of the bottom of the connecting plate, and the two limit sliding bars are symmetrically distributed. A tension spring is mounted on the limit sliding bar, and the limit sliding bar slides through the top horizontal plate of the moving frame, and the two ends of the tension spring are respectively connected to the top horizontal plate of the moving frame and the connecting plate.