Flat plate cutting machine

By designing a flat cutting machine with a screw module transmission and honeycomb aluminum platform structure, the existing cutting machine has solved the problems of low accuracy, time-consuming and labor-intensive assembly and single function, and achieved high-precision and low labor cost cutting effect. And supports semi-transparent cutting function.

CN222450426UActive Publication Date: 2025-02-11SHANGGONG FUYI INTELLIGENT MFG (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421136912.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-02-11
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing cutting machines have low accuracy when cutting the rolled copper foil, time-consuming and labor-intensive assembly, waste labor, and single function, so they cannot effectively handle small pieces of materials and semi-transparent cutting.

Method used

A flat-panel cutting machine is designed, using a lead screw module transmission and a honeycomb aluminum platform structure, combining the head assembly driven by X- and Y-direction motors, which enhances material adsorption and cutting accuracy, and adds semi-transparent functions.

Benefits of technology

High-precision cutting is achieved, manual operation time is reduced, and the adsorption force on small pieces of materials is increased. It can efficiently complete the cutting of large pieces and small pieces of materials, and supports semi-transparent cutting function, reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a flat plate cutting machine which comprises a bottom support, the bottom support serves as a whole machine supporting structure, a platform structure is installed on the bottom support, a safety protection assembly is fixedly installed on the side face of the bottom support, a cross beam structure is installed above one end of the platform structure, and a machine head assembly is installed on the cross beam assembly. The full-cutting and semi-cutting integrated machine solves the problems that a traditional machine is low in cutting precision, time-consuming and labor-consuming to assemble, labor-consuming and single in function, improves the cutting precision, saves labor cost, time and trouble, is easy to operate, and can achieve full-cutting and semi-cutting function selection diversification through the design of the full-cutting and semi-cutting integrated machine.
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Description

Technical Field

[0001] The utility model relates to cutting equipment for cutting rolled copper foil, in particular to a flat plate cutting machine. Background Art

[0002] The flatbed cutting machine is a cutting device for cutting rolled copper foil. The flatbed cutting machine is a drag knife model, which is used to cut rolled copper foil, cut circuits, and make flexible circuits. The thickness of the copper foil material is 0.035-0.05mm, the thickness of the release paper is 0.10-0.30mm, the blade cutting, the cutting height is adjustable, the minimum width of the cutting line is 0.6mm, and the minimum line spacing is 0.6mm. The super-strong suction partition system solves the problem of cutting double-layer or small pieces of materials, reduces the waste of residual materials, increases the adsorption force on small pieces of materials, and prevents the reduction of cutting accuracy due to loose materials. At present, the more popular cutting machines in the market are generally laser cutting, which damages the edge of the material. Ordinary cutting machines are synchronous belt structures, and the overall plane vacuum adsorption is insufficient for the adsorption force of small pieces of materials, and the cutting accuracy is also low. Moreover, they can only cut the whole material and are not competent for semi-transparent materials. Summary of the invention

[0003] The utility model aims to overcome the deficiencies of the above-mentioned prior art and provides a flat plate cutting machine, which solves the problems of low cutting accuracy, time-consuming and labor-intensive assembly, waste of manpower, and single function of traditional machines.

[0004] To achieve the above object, the utility model provides the following technical solutions: a flatbed cutting machine, comprising a bottom bracket, the bottom bracket serving as a supporting structure of the whole machine, a platform structure being mounted thereon, a safety protection assembly being fixedly mounted on the side of the bottom bracket, a crossbeam structure being mounted above one end of the platform structure, and a head assembly being mounted on the crossbeam assembly;

[0005] The bottom bracket includes a bottom welding frame and a fan, and the fan is fixedly mounted on the bottom welding frame;

[0006] The platform structure includes a welding platform frame, a platform assembly, an X-direction module, an X-direction motor, an X-direction slider, and a control valve; the welding platform frame is fixedly mounted on the bottom welding frame, the platform assembly is fixedly mounted on the welding platform frame, the control valve is fixedly mounted on the platform assembly, the X-direction module is fixedly mounted on the welding platform frame, the X-direction motor and the X-direction slider are fixedly mounted on the X-direction module, and the X-direction motor can control the movement of the head assembly in the X direction;

[0007] The crossbeam structure includes a left crossbeam plate, a right crossbeam plate, a Y-direction module, a Y-direction motor, a Y-direction slider, a left guard, a right guard, and an anti-collision component; the left crossbeam plate and the right crossbeam plate are fixedly mounted on the X-direction slider, the Y-direction module is fixedly mounted on the left crossbeam plate and the right crossbeam plate, the Y-direction motor and the Y-direction slider are fixedly mounted on the Y-direction module, the head assembly can be controlled to move in the Y direction by the Y-direction motor, the left guard is fixedly mounted on the left crossbeam plate, the right guard is fixedly mounted on the right crossbeam plate, and the anti-collision component is fixedly mounted on the left guard and the right guard;

[0008] The machine head assembly includes a Y-axis slider mounting plate, a full-cutter lifting motor, an elastic knife lifting motor, a full-cutter lifting motor fixing plate, an elastic knife lifting motor fixing plate, a left coupling, a right coupling, a left lead screw, a right lead screw, a left lead screw bearing, a right lead screw bearing, a left lead screw bearing seat, a right lead screw bearing seat, a full-cutter fixing seat, an elastic knife fixing seat, a full-cutter assembly, and an elastic knife assembly; the Y-axis slider mounting plate is fixedly mounted on the Y-axis slider, the full-cutter lifting motor fixing plate and the elastic knife lifting motor fixing plate are fixedly mounted on the Y-axis slider mounting plate, and the full-cutter lifting motor is fixedly mounted on the full-cutter lifting motor fixing plate, so as to control the lifting of the full-cutter assembly. The elastic knife lifting motor is fixedly mounted on the elastic knife lifting motor fixing plate, and is used to control the lifting and lowering of the elastic knife assembly. The full cutter lifting motor and the left lead screw are connected to the left coupling, the elastic knife lifting motor and the right lead screw are connected to the right coupling, and the left lead screw is connected to the left lead screw bearing; the right lead screw is connected to the right lead screw bearing, the left lead screw bearing is fixed on the left lead screw bearing seat, the right lead screw bearing is fixedly mounted on the right lead screw bearing seat, the full cutter fixing seat is fixedly mounted on the left lead screw bearing seat, the elastic knife fixing seat is fixedly mounted on the right lead screw bearing seat, the full cutter assembly is fixedly mounted on the full knife fixing seat, and the elastic knife assembly is fixedly mounted on the elastic knife fixing seat;

[0009] The safety protection component comprises a light curtain bracket and a light curtain; the light curtain bracket is fixedly mounted on the bottom welding frame, and the light curtain is fixedly mounted on the light curtain bracket.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model overcomes the problems of low cutting precision, time-consuming and labor-intensive assembly, waste of labor, and single function of traditional machines, and achieves the following beneficial effects: 1. This machine is aimed at the field of high-end customization, and adopts screw module transmission. By controlling the partition adsorption, it ensures that the adsorption force of both large and small pieces is strong and the material will not be loosened, thereby ensuring accurate cutting; 2. The platform structure adopts a honeycomb aluminum platform, which is light in weight and high in flatness, which is convenient for workers to assemble and does not require separate leveling, saving time and effort. Only the file needs to be transferred after the machine is powered on, and full cutting or half cutting can be set. During this period, the workers do not need to perform other work, and it can be completed by one person, which greatly saves labor costs for the enterprise, has high cutting precision, and adds a semi-transparent function. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 Schematic diagram of a flatbed cutting machine;

[0013] Figure 2 Schematic diagram of the bottom bracket (some parts are hidden);

[0014] Figure 3 Schematic diagram of the platform structure (some parts are hidden);

[0015] Figure 4 Schematic diagram of the platform structure (some parts are hidden);

[0016] Figure 5 Schematic diagram of the beam structure (some parts are hidden);

[0017] Figure 6 Schematic diagram of the beam structure (some parts are hidden);

[0018] Figure 7 Schematic diagram of the machine head assembly (some parts are hidden).

[0019] 1. Bottom bracket 2. Platform structure 3. Beam structure 4. Head assembly 5. Safety protection assembly 6. Bottom welding frame 7. Fan 8. Welding platform frame 9. Platform assembly 10. X-axis module 11. X-axis motor 12. X-axis slider 13. Left side plate of beam 14. Right side plate of beam 15. Y-axis module 16. Y-axis motor 17. Y-axis slider 18. Left side guard 19. Right side guard 20. Anti-collision assembly 21. Y-axis slider mounting plate 22. Full cutter lifting motor 23. Elastic knife lifting motor 24. Full cutter lifting motor fixing plate 25. Elastic knife lifting motor fixing plate 26. Left coupling 27. Right coupling 28. Left lead screw 29. Right lead screw 30. Left lead screw bearing 31. Right lead screw bearing 32. Left lead screw bearing seat 33. Right lead screw bearing seat 34. Full cutter fixing seat 35. Elastic knife fixing seat 36. Full cutter assembly 37. Elastic knife assembly 38. Light curtain bracket 39. Light curtain 40. Control valve. DETAILED DESCRIPTION

[0020] In order to further understand the content, characteristics and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings. It should be noted that the embodiments are illustrative, not restrictive, and the protection scope of the present invention cannot be limited thereby.

[0021] like Figure 1 As shown, a flatbed cutting machine comprises a bottom bracket 1, the bottom bracket 1 is used as a supporting structure of the whole machine, a platform structure 2 is mounted on the bottom bracket 1, a safety protection component 5 is fixedly mounted on the side of the bottom bracket 1, a crossbeam structure 3 is mounted above one end of the platform structure 2, and a head component 4 is mounted on the crossbeam component;

[0022] like Figure 2 As shown, the bottom bracket 1 includes a bottom welding frame 6 and a fan 7, and the fan 7 is fixedly mounted on the bottom welding frame 6;

[0023] like Figure 3 and Figure 4 As shown, the platform structure 2 includes a welding platform frame 8, a platform assembly 9, an X-direction module 10, an X-direction motor 11, an X-direction slider 12, and a control valve 40; the welding platform frame 8 is fixedly mounted on the bottom welding frame 6, the platform assembly 9 is fixedly mounted on the welding platform frame 8, the control valve 40 is fixedly mounted on the platform assembly 9, the X-direction module 10 is fixedly mounted on the welding platform frame 8, the X-direction motor 11 and the X-direction slider 12 are fixedly mounted on the X-direction module 10, and the X-direction motor 11 can be used to control the head assembly 4 to move in the X direction;

[0024] like Figure 5 and Figure 6As shown, the crossbeam structure 3 includes a crossbeam left plate 13, a crossbeam right plate 14, a Y-direction module 15, a Y-direction motor 16, a Y-direction slider 17, a left-side shield 18, a right-side shield 19, and an anti-collision component 20; the crossbeam left plate 13 and the crossbeam right plate 14 are fixedly mounted on the X-direction slider 12, the Y-direction module 15 is fixedly mounted on the crossbeam left plate 13 and the crossbeam right plate 14, the Y-direction motor 16 and the Y-direction slider 17 are fixedly mounted on the Y-direction module 15, the head assembly 4 can be controlled to move in the Y direction by the Y-direction motor 16, the left-side shield 18 is fixedly mounted on the crossbeam left plate 13, the right-side shield 19 is fixedly mounted on the crossbeam right plate 14, and the anti-collision component 20 is fixedly mounted on the left-side shield 18 and the right-side shield 19;

[0025] like Figure 7 As shown, the head assembly 4 includes a Y-direction slider mounting plate 21, a full cutter lifting motor 22, an elastic knife lifting motor 23, a full cutter lifting motor fixing plate 24, an elastic knife lifting motor fixing plate 25, a left coupling 26, a right coupling 27, a left lead screw 28, a right lead screw 29, a left lead screw bearing 30, a right lead screw bearing 31, a left lead screw bearing seat 32, a right lead screw bearing seat 33, a full cutter fixing seat 34, an elastic knife fixing seat 35, a full cutter assembly 36, and an elastic knife assembly 37; the Y-direction slider mounting plate 21 is fixedly mounted on the Y-direction slider 17, the full cutter lifting motor fixing plate 24, and the elastic knife lifting motor fixing plate 25 are fixedly mounted on the Y-direction slider mounting plate 21, and the full cutter lifting motor 22 is fixedly mounted on the full cutter lifting motor fixing plate 24, so as to control the lifting of the full cutter assembly 36. The elastic knife lifting motor 23 is fixedly mounted on the elastic knife lifting motor fixing plate 25, and is used to control the lifting and lowering of the elastic knife assembly 37. The full cutter lifting motor 22 and the left lead screw 28 are connected to the left coupling 26. The elastic knife lifting motor 23 and the right lead screw 29 are connected to the right coupling 27. The left lead screw 28 is connected to the left lead screw bearing 30; the right lead screw 29 is connected to the right lead screw bearing 31. The left lead screw bearing 30 is fixed on the left lead screw bearing seat 32. The right lead screw bearing 31 is fixedly mounted on the right lead screw bearing seat 33. The full cutter fixing seat 34 is fixedly mounted on the left lead screw bearing seat 32. The elastic knife fixing seat 35 is fixedly mounted on the right lead screw bearing seat 33. The full cutter assembly 36 is fixedly mounted on the full knife fixing seat 34. The elastic knife assembly 37 is fixedly mounted on the elastic knife fixing seat 35.

[0026] like Figure 2 As shown, the safety protection assembly 5 includes a light curtain bracket 38 and a light curtain 39 ; the light curtain bracket 38 is fixedly mounted on the bottom welding frame 6 , and the light curtain 39 is fixedly mounted on the light curtain bracket 38 .

[0027] Working process:

[0028] Install all parts as shown in the figure, and form a flatbed cutting machine, connect the air source, power on, and after the machine starts, place the material on the platform assembly 9, where the platform can be divided into 4 areas. The control valve 40 can control the switch of each area. When it is turned on, the suction of this area is turned on, which will firmly fix the material on the platform assembly 9 to prevent the material from moving locally during cutting and causing deviation. The X-axis motor 11 controls the movement of the beam structure 3 in the X direction, and the Y-axis motor 16 controls the movement of the head assembly 4 in the Y direction. When the material needs to be completely cut through, the full-cutter lifting motor 22 controls the full-cutter assembly 36 to rise and fall; when the material needs to be cut halfway through, the elastic knife lifting motor 23 controls the elastic knife assembly 37 to rise and fall. After all the cutting is completed, the head assembly 4 and the beam structure 3 return to the zero position, the control valve 40 is closed, the cut material is replaced, and the above actions are repeated.

Claims

1. A flat plate cutting machine, comprising: The bottom bracket is characterized in that: the bottom bracket is used as the supporting structure of the whole machine, a platform structure is installed on it, a safety protection component is fixedly installed on the side of the bottom bracket, a crossbeam structure is installed above one end of the platform structure, and a head component is installed on the crossbeam component; The platform structure includes a welding platform frame, a platform assembly, an X-axis module, an X-axis motor, an X-axis slider, and a control valve; the welding platform frame is fixedly mounted on the bottom welding frame, the platform assembly is fixedly mounted on the welding platform frame, the control valve is fixedly mounted on the platform assembly, and the X-axis module is fixedly mounted on the welding platform frame; The crossbeam structure includes a left crossbeam plate, a right crossbeam plate, a Y-direction module, a Y-direction motor, a Y-direction slider, a left guard, a right guard, and an anti-collision component; the left crossbeam plate and the right crossbeam plate are fixedly mounted on the X-direction slider, the Y-direction module is fixedly mounted on the left crossbeam plate and the right crossbeam plate, the left guard is fixedly mounted on the left crossbeam plate, the right guard is fixedly mounted on the right crossbeam plate, and the anti-collision component is fixedly mounted on the left guard and the right guard; The machine head assembly includes a Y-axis slider mounting plate, a full-cutter lifting motor, an elastic knife lifting motor, a full-cutter lifting motor fixing plate, an elastic knife lifting motor fixing plate, a left coupling, a right coupling, a left lead screw, a right lead screw, a left lead screw bearing, a right lead screw bearing, a left lead screw bearing seat, a right lead screw bearing seat, a full-cutter fixing seat, an elastic knife fixing seat, a full-cutter assembly, and an elastic knife assembly; the Y-axis slider mounting plate is fixedly mounted on the Y-axis slider, and the full-cutter lifting motor fixing plate and the elastic knife lifting motor fixing plate are fixedly mounted on the Y-axis slider mounting plate. The full cutter lifting motor and the left lead screw are connected to the left coupling, the elastic knife lifting motor and the right lead screw are connected to the right coupling, the left lead screw is connected to the left lead screw bearing; the right lead screw is connected to the right lead screw bearing, the left lead screw bearing is fixed on the left lead screw bearing seat, the right lead screw bearing is fixedly installed on the right lead screw bearing seat, the full cutter fixing seat is fixedly installed on the left lead screw bearing seat, the elastic knife fixing seat is fixedly installed on the right lead screw bearing seat, the full cutter assembly is fixedly installed on the full knife fixing seat, and the elastic knife assembly is fixedly installed on the elastic knife fixing seat.

2. A flat plate cutting machine according to claim 1, characterized in that: The bottom bracket comprises a bottom welding frame and a fan, and the fan is fixedly mounted on the bottom welding frame.

3. A flat plate cutting machine according to claim 1, characterized in that: The safety protection assembly comprises a light curtain bracket and a light curtain; the light curtain bracket is fixedly mounted on the bottom welding frame, and the light curtain is fixedly mounted on the light curtain bracket.

4. A flat plate cutting machine according to claim 1, characterized in that: The X-direction motor and the X-direction slide block are fixedly mounted on the X-direction module, and the X-direction motor can be used to control the movement of the head assembly in the X-direction.

5. A flat plate cutting machine according to claim 1, characterized in that: The Y-direction motor and the Y-direction slide block are fixedly mounted on the Y-direction module, and the Y-direction motor can be used to control the movement of the head assembly in the Y-direction.

6. A flat plate cutting machine according to claim 1, characterized in that: The full cutter lifting motor is fixedly mounted on the full cutter lifting motor fixing plate, and is used to control the lifting of the full cutter assembly; the elastic knife lifting motor is fixedly mounted on the elastic knife lifting motor fixing plate, and is used to control the lifting of the elastic knife assembly.