Environment-friendly mold box production equipment

Abstract

The utility model discloses environment-friendly mold box production equipment, and belongs to the technical field of environment-friendly mold box production. Environment-friendly mold box production equipment comprises a plate-type chain transmission mechanism, and a slurry discharging mechanism, a slurry vibration mechanism, a slicking mechanism, an air cylinder mold opening mechanism and an automatic mold ejecting mechanism are sequentially arranged on the side face of the plate-type chain transmission mechanism in the conveying direction of the plate-type chain transmission mechanism. A filling material precision meter, a base material powder precision meter and a water precision meter are respectively connected to the slurry discharging mechanism; according to the environment-friendly mold box forming machine, in the mold conveying process, slurry is placed in the mold, the slurry is vibrated and stricken to be flat, after an environment-friendly mold box in the mold is formed, the mold is continuously jacked open, the environment-friendly mold box in the mold is jacked out, and the closed-loop action is continuously and automatically repeated; and continuous automatic production is carried out, the labor intensity of workers is greatly reduced, the product strength is higher, and the production environment is more environment-friendly.

Description

Technical Field

[0001] The utility model relates to the technical field of environmentally friendly mold box production, and more specifically to environmentally friendly mold box production equipment. Background Art

[0002] The gypsum mold box has high strength, light weight, good sound insulation, good thermal insulation and fire resistance, low production cost and comprehensive cost, and saves more than 10% of the energy consumption of building operation. The gypsum mold box can be made of industrial by-product gypsum such as phosphogypsum or desulfurized gypsum as the main material, and prefabricated with glass fiber reinforcement. It is cast by adding water to semi-hydrated gypsum. The final hydration product is calcium sulfate dihydrate. The molding process has the characteristics of short setting time, fast molding, and short production cycle. The production nature belongs to energy conservation and emission reduction, waste utilization, and is a "unrestricted use" building raw material recognized by the national environmental protection department.

[0003] The production process of gypsum mold boxes currently mainly uses simple static mechanical molds arranged in groups and manual operations to complete each process in sequence. The production process includes mixing, pouring, demolding, transportation, stacking, etc. Since the weight of a single gypsum mold box is more than 5KG, the labor intensity is relatively high. Manual operations will affect the production efficiency of the mold box. In view of this, we propose an environmentally friendly mold box production equipment. Utility Model Content

[0004] The purpose of the utility model is to provide an environmentally friendly mold box production device to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] An environmentally friendly mold box production device comprises a plate chain transmission mechanism, and a slurry discharge mechanism, a slurry vibration mechanism, a scraping mechanism, a cylinder mold opening mechanism, and an automatic mold ejecting mechanism are sequentially arranged on the side of the plate chain transmission mechanism along its transmission direction;

[0007] The slurry discharge mechanism is respectively connected with a filler precision meter, a base material powder precision meter and a water precision meter;

[0008] The slurry discharge mechanism comprises a stirring barrel, and a stirring structure is arranged in the stirring barrel.

[0009] Preferably, the plate chain transmission mechanism comprises a driving structure, a chain and two sets of sprockets, the driving structure is connected to one set of the sprockets, a connecting plate is provided on the chain, and the connecting plate is used to place the mold.

[0010] Preferably, it also includes a workbench, the chain and two sets of sprockets are located above the workbench, and the slurry discharge mechanism, slurry vibration mechanism, scraping mechanism, cylinder mold opening mechanism, and automatic mold ejection mechanism are all installed on the workbench.

[0011] Preferably, the slurry vibration mechanism includes a mounting frame and a vibration plate, a plurality of springs are arranged on the mounting frame, the ends of the springs are connected to the bottom surface of the vibration plate, and the vibration plate is located below the chain.

[0012] Preferably, it also includes a grabbing mechanism, which is arranged on one side of the automatic ejecting mold mechanism.

[0013] Preferably, it also includes a plurality of feeding mechanisms, and a group of feeding mechanisms is respectively arranged on one side of the filler precision meter, the base material powder precision meter and the water precision meter.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] The utility model is provided with a plate chain transmission mechanism, a slurry discharge mechanism, a slurry vibration mechanism, a scraping mechanism, a cylinder mold opening mechanism and an automatic mold ejecting mechanism. The mold is transported by the plate chain transmission mechanism. During the mold transportation process, the slurry is discharged from the mold, the slurry is vibrated and scraped. After the environmentally friendly mold box in the mold is formed, the cylinder mold opening mechanism continuously ejects the mold, and the automatic mold ejecting mechanism ejects the environmentally friendly mold box in the mold. This closed-loop action is continuously and automatically repeated to carry out uninterrupted continuous automatic production, which greatly reduces the number of workers and labor intensity. The filler precision meter, the base material powder precision meter and the water precision meter are used to automatically measure the filler, the environmentally friendly gypsum powder and the water according to the preset ratio, respectively, so as to realize the fine standardization of product quality, the product strength is more solid, and the production environment is more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of the environmentally friendly mold box production equipment of the utility model;

[0017] Figure 2 It is a partial structural diagram of one end of the slurry discharge mechanism of the utility model;

[0018] Figure 3 This is a schematic diagram of the partial structure of one end of the scraping mechanism of the utility model;

[0019] Figure 4 It is a right side schematic diagram of the slurry discharge mechanism of the utility model;

[0020] Figure 5 It is a top view schematic diagram of the slurry discharge mechanism of the utility model.

[0021] Explanation of the numbers in the figure: 1. Plate chain transmission mechanism; 2. Slurry discharge mechanism; 3. Cylinder mold opening mechanism; 4. Automatic mold ejection mechanism; 5. Precision meter for filling material; 6. Precision meter for base material powder; 7. Precision meter for water; 8. Slurry vibration mechanism; 9. Scraping mechanism; 10. Workbench. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0023] Example:

[0024] See also Figure 1-5 , an environmentally friendly mold box production equipment, including a plate chain transmission mechanism 1, a slurry discharge mechanism 2, a slurry vibration mechanism 8, a scraping mechanism 9, a cylinder mold opening mechanism 3, and an automatic mold ejection mechanism 4 are sequentially arranged on the side of the plate chain transmission mechanism 1 along its transmission direction; the plate chain transmission mechanism 1 is used to transport the mold, the slurry discharge mechanism 2 is used to put the slurry into the mold, the slurry vibration mechanism 8 is used to vibrate the slurry in the mold, the scraping mechanism 9 scrapes the upper mouth of the mold when the mold is running with the plate chain transmission mechanism 1, the cylinder mold opening mechanism 3 is used to automatically open and close the mold, and the automatic mold ejection mechanism 4 is used to eject the environmentally friendly mold box formed in the mold. The slurry vibration mechanism 8 is located on the side of the plate chain transmission mechanism 1 close to the slurry discharge mechanism 2.

[0025] The slurry discharging mechanism 2 is respectively connected with a filler precision meter 5, a base material powder precision meter 6 and a water precision meter 7; the filler precision meter 5, the base material powder precision meter 6 and the water precision meter 7 are used to automatically measure the filler, environmentally friendly gypsum powder and water respectively, measure according to the preset ratio, and transport the materials to the slurry discharging mechanism 2.

[0026] The slurry discharging mechanism 2 includes a stirring barrel, and a stirring structure is arranged in the stirring barrel, and the stirring structure is used to stir the materials added to the stirring barrel to make them mixed evenly. The stirring structure is composed of a stirring shaft and blades, and the stirring shaft and blades are driven to rotate by a motor.

[0027] In the present application, the plate chain transmission mechanism 1 includes a driving structure, a chain and two sets of sprockets. The driving structure is connected to one set of sprockets. A connecting plate is provided on the chain. The connecting plate is used to place the mold. The driving mechanism is used to drive the sprocket chain to move, and the moving chain drives the mold to be transmitted, so as to carry out uninterrupted and continuous automatic production.

[0028] In the present application, a workbench 10 is also included. The chain and two sets of sprockets are located above the workbench 10 and there is a gap between them and the top surface of the workbench, so that the slurry vibration mechanism 8 can apply vibration force to the mold. The slurry discharge mechanism 2, the slurry vibration mechanism 8, the scraping mechanism 9, the cylinder mold opening mechanism 3, and the automatic mold top mechanism 4 are all installed on the workbench 10.

[0029] In the present application, the slurry vibration mechanism 8 includes a mounting frame and a vibration plate. A plurality of springs are arranged on the mounting frame. The ends of the springs are connected to the bottom surface of the vibration plate. The vibration plate is located below the chain. A vibration motor is connected to the vibration plate to drive the vibration plate to vibrate. The setting of the spring enables the vibration plate to move back and forth.

[0030] The present application also includes a grabbing mechanism, which is arranged on one side of the automatic top mold mechanism 4. The grabbing mechanism intelligently positions and grabs the products in the mold and stacks the products.

[0031] In the present application, multiple groups of feeding mechanisms are also included. A group of feeding mechanisms are respectively arranged on one side of the filler precision meter 5, the base material powder precision meter 6 and the water precision meter 7, which are used to transport materials to the filler precision meter 5, the base material powder precision meter 6 and the water precision meter 7 respectively.

[0032] Working principle: The equipment automatically measures water, environmentally friendly gypsum powder and filler through water precision meter 7, base material powder precision meter 6 and filler precision meter 5, and then automatically enters the mixing barrel of slurry discharge mechanism 2 and is stirred by stirring structure. After the mixing barrel automatically docks with the mold, the stirred environmentally friendly gypsum slurry is automatically put into the mold. After the slurry is put into the mold, the slurry vibration mechanism 8 vibrates the slurry to increase the density and strength. The scraping mechanism 9 scrapes the upper mouth of the mold while the mold is running with the plate chain transmission mechanism 1. After the environmentally friendly mold box in the mold is formed, the cylinder mold opening mechanism 3 continuously opens the mold, and the automatic mold ejecting mechanism 4 ejects the environmentally friendly mold box in the mold. Then the grabbing mechanism intelligently locates the product in the mold, grabs the product and stacks it, and repeats this closed loop action continuously and automatically. During operation, the cylinder mold opening mechanism 3 automatically opens and closes the mold, and after the mold opening and closing point, the grabbing mechanism intelligently positions the product in the mold, grabs the product for palletizing, and performs uninterrupted continuous automatic production, greatly reducing the number of workers and labor intensity, achieving refined and standardized product quality, making the product stronger and more environmentally friendly to the production environment.

[0033] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. An environmentally friendly mold box production equipment, characterized in that: It comprises a plate chain transmission mechanism (1), wherein a slurry discharge mechanism (2), a slurry vibration mechanism (8), a scraping mechanism (9), a cylinder mold opening mechanism (3), and an automatic mold lifting mechanism (4) are sequentially arranged on the side of the plate chain transmission mechanism (1) along its transmission direction; The slurry discharge mechanism (2) is respectively connected to a filler material precision meter (5), a base material powder precision meter (6) and a water precision meter (7); The slurry discharge mechanism (2) comprises a stirring barrel, and a stirring structure is arranged inside the stirring barrel.

2. The environmentally friendly mold box production equipment according to claim 1 is characterized by: The plate chain transmission mechanism (1) comprises a driving structure, a chain and two groups of sprockets, the driving structure is connected to one group of sprockets, a connecting plate is provided on the chain, and the connecting plate is used to place the mold.

3. The environmentally friendly mold box production equipment according to claim 2 is characterized in that: It also includes a workbench (10), the chain and the two sets of sprockets are located above the workbench (10), and the slurry discharge mechanism (2), slurry vibration mechanism (8), scraping mechanism (9), cylinder mold opening mechanism (3), and automatic mold lifting mechanism (4) are all installed on the workbench (10).

4. The environmentally friendly mold box production equipment according to claim 2 is characterized in that: The slurry vibration mechanism (8) comprises a mounting frame and a vibration plate. A plurality of springs are arranged on the mounting frame. The ends of the springs are connected to the bottom surface of the vibration plate. The vibration plate is located below the chain.

5. The environmentally friendly mold box production equipment according to any one of claims 1 to 4, characterized in that: It also comprises a grabbing mechanism, which is arranged on one side of the automatic ejection mold mechanism (4).

6. The environmentally friendly mold box production equipment according to any one of claims 1 to 4, characterized in that: It also includes a plurality of groups of feeding mechanisms, with one group of feeding mechanisms being respectively arranged on one side of the filler material precision meter (5), the base material powder precision meter (6) and the water precision meter (7).

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