Continuous dry-mixed mortar production line

By designing a continuous dry-mixed mortar production line, using the coordinated work of multiple components, the automatic transmission of mortar and the filtration of garbage in raw materials are realized, which solves the problem of automatic transmission and screening in the existing technology, and improves the production rate and Mix purity.

CN222450890UActive Publication Date: 2025-02-11ANHUI KUNLONG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421770302.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-02-11
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

It is difficult for existing dry-mixed mortar production lines to achieve automatic transmission of mortar and waste screening in raw materials, which affects the production rate and mixing purity.

Method used

A continuous dry-mixed mortar production line is designed, including support components, guide components, feed components, feed components, feed components, fixing components, stirring components and discharge components. Through the coordinated work of these components, the automatic transmission of mortar and filter.

Benefits of technology

The automatic transfer of mortar and effective filtration of garbage in raw materials are realized, the production rate and mixing purity are improved, and the inconvenience of automatic transfer and screening problems in the prior art are solved.

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Abstract

The utility model discloses a continuous dry-mixed mortar production line, and relates to the technical field of dry-mixed mortar production lines. The feeding device comprises a supporting assembly, a material guiding assembly is fixedly installed at the top of the supporting assembly, a feeding assembly is fixedly installed at the top of the material guiding assembly, a material conveying assembly is fixedly installed at the bottom of the material guiding assembly, one end of the material conveying assembly is fixedly installed on the supporting assembly, and a fixing assembly is fixedly installed on one side of the supporting assembly. And one side of the fixing assembly is fixedly installed on the material guiding assembly, a stirring assembly is fixedly installed in an inner cavity of the supporting assembly, and a discharging assembly is fixedly installed at the bottom of the supporting assembly. The controller is used for controlling the material guiding assembly to work, the material guiding assembly works to drive the internal component to rotate, and due to rotation of the internal component, mortar is conveyed to the other end of the material guiding assembly from one end of the material guiding assembly and then guided into the supporting assembly through the material conveying assembly till all the mortar is guided into the supporting assembly. Therefore, the purpose of automatically conveying the mortar is achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dry-mix mortar production lines, and in particular relates to a continuous dry-mix mortar production line. Background Art

[0002] Dry-mixed mortar, generally referred to as dry-mixed mortar, refers to a granular or powdered material that is physically mixed in a certain proportion of dried and sieved aggregates (such as quartz sand), inorganic cementitious materials (such as cement) and additives (such as polymers). It is transported to the construction site in bags or bulk and can be used directly after adding water and mixing. It is also called mortar dry powder, dry-mixed mortar, dry-mixed powder, and some construction adhesives also belong to this category. Dry-mixed mortar plays a bonding, lining, protection and decorative role in the construction industry with a thin layer, and is widely used in construction and decoration projects.

[0003] At present, most of the existing devices have the disadvantage of being inconvenient to automatically convey dry-mixed mortar, which easily affects the production rate of the mortar and greatly increases the limitations of use. At the same time, there is a disadvantage of being inconvenient to screen the garbage mixed in the raw materials, which easily affects the purity of the mixture and is inconvenient to use.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related technology, the utility model proposes a continuous dry-mix mortar production line to overcome the above-mentioned technical problems existing in the existing related technology.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0007] The utility model discloses a continuous dry-mix mortar production line, comprising a support assembly, a material guide assembly is fixedly installed on the top of the support assembly, a feed assembly is fixedly installed on the top of the material guide assembly, a conveying assembly is fixedly installed on the bottom of the material guide assembly, one end of the conveying assembly is fixedly installed on the support assembly, a fixing assembly is fixedly installed on one side of the support assembly, one side of the fixing assembly is fixedly installed on the material guide assembly, a stirring assembly is fixedly installed in the inner cavity of the support assembly, and a discharging assembly is fixedly installed on the bottom of the support assembly.

[0008] Furthermore, the support assembly includes a base, two support seats are fixedly installed on the top of the base, support rods are fixedly installed on the top of the two support seats, processing boxes are fixedly installed on the top of the two support rods, and a material feeding port is opened on the top of the processing box.

[0009] Further, the material guide assembly includes a material guide cylinder, the bottom of which is fixedly installed on the top of the base, first bearings are fixedly installed at both ends of the inner cavity of the material guide cylinder, first rotating shafts are rotatably installed in the two first bearings, propellers are fixedly installed at the opposite ends of the two first rotating shafts, a fixed shell is fixedly installed at one end of the material guide cylinder, a first motor is fixedly installed in the fixed shell, one end of the first rotating shaft is fixedly installed to the output shaft of the first motor, a material feed port is opened at the top of the material guide cylinder, and a material guide outlet is opened at the bottom of the material guide cylinder.

[0010] Furthermore, the feed assembly includes a feed pipe, the feed pipe is fixedly mounted on the top of the feed port, a storage barrel is fixedly mounted on the top of the feed pipe, and a filter plate is fixedly mounted on the inner wall of the storage barrel.

[0011] Furthermore, the material delivery assembly includes a material delivery pipe, the top of the material delivery pipe is fixedly mounted on the material guide outlet, the bottom of the material delivery pipe is fixedly mounted with a material delivery cylinder, and the bottom of the material delivery cylinder is fixedly mounted on the top of the material delivery port.

[0012] Furthermore, the fixing assembly includes a connecting rod, one side of the connecting rod is fixedly mounted on the processing box, one side of the connecting rod is fixedly mounted with a supporting frame, and the supporting frame is fixedly mounted on the material guiding assembly.

[0013] Furthermore, the stirring assembly includes a motor housing and a second bearing, the motor housing is fixedly installed on the top of the processing box, a second motor is fixedly installed in the motor housing, the second bearing is fixedly installed on the top of the processing box, a second rotating shaft is rotatably installed in the second bearing, a plurality of stirring rods are fixedly installed on the surface of the second rotating shaft, a stirring axe is fixedly installed on one side of the stirring rod, and the top end of the second rotating shaft is fixedly installed on the output shaft of the second motor.

[0014] Furthermore, the discharging assembly includes a connecting frame, which is fixedly installed on the bottom of the processing box. Slide grooves are provided on both sides of the inner cavity of the connecting frame. Slide blocks are slidably installed in the two slide grooves. A movable plate is fixedly installed on one side of the two slide blocks, and a handle is fixedly installed on one side of the movable plate.

[0015] The utility model has the following beneficial effects:

[0016] The utility model filters the garbage in the mortar through the components in the feeding assembly. The operator can introduce the mortar that needs to be dry-mixed into the storage barrel, and the mortar in the storage barrel is screened and filtered through the filtering plate, and then the filtered mortar is introduced into the material guide assembly through the feeding pipe, and then introduced into the processing box through the feeding assembly, until the mortar introduced into the feeding assembly is completely filtered, so as to achieve the purpose of filtering and feeding the mortar;

[0017] The material guide assembly is controlled by a controller, and the operation of the material guide assembly drives the rotation of internal components. Due to the rotation of the internal components, the mortar is transferred from one end of the material guide assembly to the other end of the material guide assembly, and then introduced into the support assembly through the feeding assembly. The first motor is controlled by a controller, and the operation of the first motor drives the first rotating shaft to rotate. The rotation of the first rotating shaft drives the propeller to rotate. Due to the rotation of the propeller, the mortar introduced from the feed inlet is transferred to the material guide outlet, and then the mortar is introduced into the processing box through the feeding assembly, until all the mortar is introduced into the support assembly, thereby achieving the purpose of automatic mortar transmission.

[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the utility model embodiments, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the support assembly of the utility model;

[0022] Figure 3 This is a schematic diagram of a material guide assembly of the utility model;

[0023] Figure 4 It is a schematic diagram of the feeding assembly of the utility model;

[0024] Figure 5 It is a schematic diagram of the fixing assembly of the utility model;

[0025] Figure 6 This is a schematic diagram of the material feeding component of the utility model;

[0026] Figure 7 It is a schematic diagram of the stirring component of the present utility model.

[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0028] 1. Support assembly; 101. Base; 102. Support rod; 103. Support seat; 104. Processing box; 105. Feed port; 2. Material guide assembly; 201. Material guide cylinder; 202. Feed port; 203. First bearing; 204. First rotating shaft; 205. Propeller; 206. Fixed shell; 207. First motor; 208. Material guide outlet; 3. Feed assembly; 301. Feed pipe; 302. Storage cylinder; 303. Filter Plate; 4. Fixed component; 401. Connecting rod; 402. Support frame; 5. Feeding component; 501. Feeding barrel; 502. Feeding pipe; 6. Stirring component; 601. Motor housing; 602. Second bearing; 603. Second motor; 604. Second rotating shaft; 605. Stirring rod; 606. Stirring axe; 7. Discharging component; 701. Connecting frame; 702. Slide; 703. Sliding block; 704. Movable plate; 705. Handle. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0031] See also Figure 1-Figure 7 As shown, the utility model is a continuous dry-mix mortar production line, including a support component 1, a material guide component 2 is fixedly installed on the top of the support component 1, a feed component 3 is fixedly installed on the top of the material guide component 2, a conveying component 5 is fixedly installed on the bottom of the material guide component 2, one end of the conveying component 5 is fixedly installed on the support component 1, a fixing component 4 is fixedly installed on one side of the support component 1, one side of the fixing component 4 is fixedly installed on the material guide component 2, a stirring component 6 is fixedly installed in the inner cavity of the support component 1, and a discharge component 7 is fixedly installed on the bottom of the support component 1.

[0032] When it is necessary to use this device to dry-mix the mortar, first, the operator can fix the device in the use position through the support component 1, and then the operator introduces the mortar to be dry-mixed into the feeding component 3. In order to filter the garbage in the mortar, the garbage in the mortar can be filtered through the components in the feeding component 3 until the mortar introduced into the feeding component 3 is completely filtered, thereby achieving the purpose of filtering the mortar. Then the mortar introduced into the feeding component 3 enters the material guide component 2. In order to facilitate the automatic transmission of the mortar, the operator can control the material guide component 2 to work through the controller. The operation of the material guide component 2 drives the rotation of the internal components. Due to the rotation of the internal components, the mortar is transmitted from one end of the material guide component 2 to the other end of the material guide component 2, and then through the feeding component Part 5 is introduced into the supporting component 1 until all the mortar is introduced into the supporting component 1, so as to achieve the purpose of automatic transmission of the mortar. In order to achieve the need of dry mixing the mortar, the operator can control the stirring component 6 to work through the controller. The stirring component 6 drives the internal components of the stirring component 6 to rotate. The rotation of the internal components of the stirring component 6 drives the slurry to rotate and dry mix until the mortar is evenly stirred and dry mixed, so as to achieve the purpose of dry mixing the mortar. Subsequently, after the mortar is dry mixed sufficiently, the operator can manually open the discharging component 7. Due to the opening of the discharging component 7, the mortar in the supporting component 1 is discharged until the mortar is completely discharged, which is used for the purpose of discharging the mortar. The fixing component 4 is used to fix the material guiding component 2.

[0033] Thereby, the garbage in the mortar is filtered through the components in the feed assembly 3 until the mortar introduced into the feed assembly 3 is completely filtered, thereby achieving the purpose of filtering the mortar.

[0034] The material guide component 2 is controlled by the controller to work, and the work of the material guide component 2 drives the rotation of the internal components. Due to the rotation of the internal components, the mortar is transferred from one end of the material guide component 2 to the other end of the material guide component 2, and then introduced into the support component 1 through the feeding component 5, until all the mortar is introduced into the support component 1, thereby achieving the purpose of automatic mortar transportation.

[0035] In one embodiment, for the above-mentioned support assembly 1, the support assembly 1 includes a base 101, two support seats 103 are fixedly installed on the top of the base 101, support rods 102 are fixedly installed on the top of the two support seats 103, processing boxes 104 are fixedly installed on the top of the two support rods 102, and a material feeding port 105 is opened on the top of the processing box 104.

[0036] The processing box 104 is used for storing and dry mixing mortar. When the support component 1 is fixedly installed and placed, the support component 1 can be fixedly installed and placed in the use position with the help of the base 101, the support column and the support seat 103, so as to support the material guide component 2, the feeding component 3, the stirring component 6, the fixing component 4, the conveying component 5 and the discharging component 7 and store the mortar. The feed port 105 is used to introduce the mortar into the processing box 104.

[0037] In one embodiment, for the above-mentioned material guide component 2, the material guide component 2 includes a material guide barrel 201, the bottom of the material guide barrel 201 is fixedly installed on the top of the base 101, both ends of the inner cavity of the material guide barrel 201 are fixedly installed with first bearings 203, two first bearings 203 are rotatably installed with first rotating shafts 204, and propellers 205 are fixedly installed at the opposite ends of the two first rotating shafts 204. A fixed shell 206 is fixedly installed at one end of the material guide barrel 201, a first motor 207 is fixedly installed in the motor shell 206, one end of the first rotating shaft 204 is fixedly installed with the output shaft of the first motor 207, a material feed port 202 is opened at the top of the material guide barrel 201, and a material guide outlet 208 is opened at the bottom of the material guide barrel 201.

[0038] When conveying the mortar introduced into the material guide cylinder 201, the operator can control the first motor 207 to work through the controller. The first motor 207 drives the first rotating shaft 204 to rotate. The rotation of the first rotating shaft 204 drives the propeller 205 to rotate. Due to the rotation of the propeller 205, the mortar introduced from the feed port 202 is transferred to the material guide outlet 208, and then the mortar is introduced into the processing box 104 through the feeding assembly 5 until all the mortar is introduced into the processing box 104, thereby automatically conveying the mortar.

[0039] In one embodiment, for the above-mentioned feeding component 3, the feeding component 3 includes a feeding pipe 301, the feeding pipe 301 is fixedly installed on the top of the feeding port 202, a storage barrel 302 is fixedly installed on the top of the feeding pipe 301, and a filter plate 303 is fixedly installed on the inner wall of the storage barrel 302.

[0040] When feeding and filtering the mortar, the operator can introduce the mortar that needs to be dry-mixed into the storage barrel 302, and filter it through the filter plate 303 to screen and filter the mortar in the storage barrel 302. Then, the filtered mortar is introduced into the material guide component 2 through the feed pipe 301, and then introduced into the processing box 104 through the feed component 5, so as to achieve the purpose of filtering and feeding the mortar.

[0041] In one embodiment, for the above-mentioned material delivery component 5, the material delivery component 5 includes a material delivery pipe 502, the top of which is fixedly installed on the material guide outlet 208, and the bottom of the material delivery pipe 502 is fixedly installed with a material delivery cylinder 501, and the bottom of the material delivery cylinder 501 is fixedly installed on the top of the material delivery port 105.

[0042] When the mortar in the material guide assembly 2 is introduced into the processing box 104 , the mortar enters the material delivery pipe 502 through the material guide outlet 208 , and then is introduced into the processing box 104 through the material delivery tube 501 , thereby achieving the purpose of introducing the mortar into the processing box 104 .

[0043] In one embodiment, for the above-mentioned fixing component 4, the fixing component 4 includes a connecting rod 401, one side of the connecting rod 401 is fixedly installed on the processing box 104, one side of the connecting rod 401 is fixedly installed with a support frame 402, and the support frame 402 is fixedly installed on the material guide component 2.

[0044] The connecting rod 401 and the supporting frame 402 are mainly used to support and fix the material guiding cylinder 201 .

[0045] In one embodiment, for the above-mentioned stirring component 6, the stirring component 6 includes a motor housing 601 and a second bearing 602, the motor housing 601 is fixedly installed on the top of the processing box 104, a second motor 603 is fixedly installed in the motor housing 601, the second bearing 602 is fixedly installed on the top of the processing box 104, a second rotating shaft 604 is rotatably installed in the second bearing 602, a plurality of stirring rods 605 are fixedly installed on the surface of the second rotating shaft 604, a stirring axe 606 is fixedly installed on one side of the stirring rod 605, and the top of the second rotating shaft 604 is fixedly installed with the output shaft of the second motor 603.

[0046] When dry-mixing the mortar introduced into the processing box 104, the operator can control the second motor 603 to work through the controller. The second motor 603 drives the second rotating shaft 604 to rotate. The rotation of the second rotating shaft 604 drives the stirring rod 605 and the stirring axe 606 to rotate. Due to the rotation of the stirring axe 606, the mortar in the processing box 104 is stirred and mixed until the mortar in the processing box 104 is fully mixed, thereby achieving the purpose of dry-mixing the mortar.

[0047] In one embodiment, for the above-mentioned discharging component 7, the discharging component 7 includes a connecting frame 701, and the connecting frame 701 is fixedly installed at the bottom of the processing box 104. Slide grooves 702 are opened on both sides of the inner cavity of the connecting frame 701, and sliders 703 are slidably installed in the two slide grooves 702. A movable plate 704 is fixedly installed on one side of the two sliders 703, and a handle 705 is fixedly installed on one side of the movable plate 704.

[0048] When discharging the mixed mortar, the operator can manually pull the handle 705, and the movement of the handle 705 drives the movable plate 704 to move. With the help of the sliding action of the slider 703 in the slide groove 702, the movable plate 704 is pulled out, thereby achieving the purpose of discharging the mortar from the processing box 104.

[0049] Through the above technical scheme, the garbage in the mortar is filtered through the components in the feed component 3 until the mortar introduced into the feed component 3 is completely filtered, thereby achieving the purpose of filtering the mortar. The material guide component 2 is controlled to work through the controller, and the material guide component 2 drives the rotation of the internal components. Due to the rotation of the internal components, the mortar is transferred from one end of the material guide component 2 to the other end of the material guide component 2, and then introduced into the support component 1 through the feeding component 5, until all the mortar is completely introduced into the support component 1, thereby achieving the purpose of automatic transmission of the mortar.

[0050] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0051] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A continuous dry-mix mortar production line, comprising a support assembly (1), characterized in that: A material guide component (2) is fixedly mounted on the top of the support component (1), a material feed component (3) is fixedly mounted on the top of the material guide component (2), a material delivery component (5) is fixedly mounted on the bottom of the material guide component (2), one end of the material delivery component (5) is fixedly mounted on the support component (1), a fixing component (4) is fixedly mounted on one side of the support component (1), one side of the fixing component (4) is fixedly mounted on the material guide component (2), a stirring component (6) is fixedly mounted in the inner cavity of the support component (1), and a material discharge component (7) is fixedly mounted on the bottom of the support component (1).

2. A continuous dry-mix mortar production line according to claim 1, characterized in that: The support assembly (1) comprises a base (101), two support seats (103) are fixedly mounted on the top of the base (101), support rods (102) are fixedly mounted on the top of the two support seats (103), processing boxes (104) are fixedly mounted on the top of the two support rods (102), and a material delivery port (105) is opened on the top of the processing box (104).

3. A continuous dry-mix mortar production line according to claim 2, characterized in that: The material guide assembly (2) comprises a material guide cylinder (201), the bottom of the material guide cylinder (201) is fixedly mounted on the top of the base (101), first bearings (203) are fixedly mounted at both ends of the inner cavity of the material guide cylinder (201), first rotating shafts (204) are rotatably mounted in the two first bearings (203), propellers (205) are fixedly mounted at opposite ends of the two first rotating shafts (204), a fixed shell (206) is fixedly mounted at one end of the material guide cylinder (201), a first motor (207) is fixedly mounted in the fixed shell (206), one end of one of the first rotating shafts (204) is fixedly mounted to the output shaft of the first motor (207), a material feed port (202) is provided at the top of the material guide cylinder (201), and a material guide outlet (208) is provided at the bottom of the material guide cylinder (201).

4. A continuous dry-mix mortar production line according to claim 3, characterized in that: The feed assembly (3) comprises a feed pipe (301), wherein the feed pipe (301) is fixedly mounted on the top of the feed port (202), a storage barrel (302) is fixedly mounted on the top of the feed pipe (301), and a filter plate (303) is fixedly mounted on the inner wall of the storage barrel (302).

5. A continuous dry-mix mortar production line according to claim 4, characterized in that: The material delivery assembly (5) comprises a material delivery pipe (502), the top of which is fixedly mounted on the material guide outlet (208), and the bottom of which is fixedly mounted a material delivery cylinder (501), and the bottom of which is fixedly mounted on the top of the material delivery port (105).

6. A continuous dry-mix mortar production line according to claim 2, characterized in that: The fixing assembly (4) comprises a connecting rod (401), one side of the connecting rod (401) is fixedly mounted on the processing box (104), one side of the connecting rod (401) is fixedly mounted with a support frame (402), and the support frame (402) is fixedly mounted on the material guiding assembly (2).

7. The continuous dry-mix mortar production line according to claim 2, characterized in that: The stirring assembly (6) comprises a motor housing (601) and a second bearing (602), wherein the motor housing (601) is fixedly mounted on the top of the processing box (104), a second motor (603) is fixedly mounted inside the motor housing (601), the second bearing (602) is fixedly mounted on the top of the processing box (104), a second rotating shaft (604) is rotatably mounted inside the second bearing (602), a plurality of stirring rods (605) are fixedly mounted on the surface of the second rotating shaft (604), a stirring axe (606) is fixedly mounted on one side of the stirring rod (605), and the top end of the second rotating shaft (604) is fixedly mounted to the output shaft of the second motor (603).

8. The continuous dry-mix mortar production line according to claim 2, characterized in that: The discharging assembly (7) includes a connecting frame (701), which is fixedly installed on the bottom of the processing box (104), and slide grooves (702) are provided on both sides of the inner cavity of the connecting frame (701), and sliders (703) are slidably installed in the two slide grooves (702), and movable plates (704) are fixedly installed on one side of the two sliders (703), and a handle (705) is fixedly installed on one side of the movable plate (704).