EPS particle mold filling and feeding assembly

Abstract

The utility model provides an EPS (Expandable Polystyrene) particle mold filling and feeding assembly. The EPS particle mold filling and feeding assembly comprises a mounting frame and a mold filling device, the storage box is used for containing EPS particles, and the storage box is arranged on the mounting frame; the discharging pipe is fixedly communicated with the bottom of the material storage box, an auger is rotatably mounted in the discharging pipe, and the top end of the auger extends into the material storage box; the telescopic pipe is used for feeding materials into the EPS foam box mold, and the telescopic pipe is fixedly communicated with the discharging pipe; the fan is used for supplying air into the telescopic pipe, the fan is fixedly mounted on the mounting frame, a connecting pipe is fixedly mounted at the air inlet end of the fan, and the air outlet end of the connecting pipe is fixedly communicated with the telescopic pipe. The EPS particle mold filling and feeding assembly has the advantages that continuous and efficient EPS particle mold filling and feeding operation can be achieved, and the production efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of EPS foam box processing, in particular to an EPS particle mold filling and feeding component. Background Art

[0002] In the manufacturing process of EPS foam box, one of the key steps is to pour the pre-foamed EPS particles into the mold, and then expand them again through steam so that the EPS particles can fully fill the mold and form the shape of the foam box. The quality and efficiency of this step directly affects the product quality, shape and size of the foam box.

[0003] However, the traditional feeding method mainly relies on manual operation to pour EPS particles into the mold. This method is not only inefficient, but also often leads to unstable product quality due to human factors.

[0004] Therefore, it is necessary to provide a new EPS particle filling and feeding component to solve the above-mentioned technical problems. Utility Model Content

[0005] The utility model provides an EPS particle mold filling and feeding component, which is designed to solve the technical problem of low manual feeding efficiency proposed in the above background technology.

[0006] The EPS particle filling and feeding assembly provided by the utility model comprises: a mounting frame; a storage box for holding EPS particle material, the storage box being arranged on the mounting frame; a discharge pipe, the discharge pipe being fixedly connected to the bottom of the storage box, an auger being rotatably installed in the discharge pipe, the top of the auger extending into the storage box; a telescopic pipe for feeding material into the EPS foam box mold, the telescopic pipe being fixedly connected to the discharge pipe; a fan for supplying air into the telescopic pipe, the fan being fixedly installed on the mounting frame, a connecting pipe being fixedly installed at the air inlet end of the fan, and an air outlet end of the connecting pipe being fixedly connected to the telescopic pipe; a check valve, the check valve being arranged on the telescopic pipe; a box cover, the box cover being arranged on the storage box; a stirring drive mechanism for stirring the EPS particle material and driving the auger to rotate, the stirring drive mechanism being arranged on the box cover and on the discharge pipe; a filtering mechanism for filtering the gas entering the fan, the filtering mechanism being arranged on the mounting frame.

[0007] Preferably, the stirring drive mechanism includes a first motor, a stirring rod and a second motor, the first motor is fixedly mounted on the box cover, the stirring rod is rotatably mounted on the box cover, the top end of the stirring rod is fixedly connected to the output shaft of the first motor, the bottom end of the stirring rod extends into the storage box, the second motor is fixedly mounted on the bottom of the discharge pipe, and the output shaft of the second motor is fixedly connected to the bottom end of the auger.

[0008] Preferably, the filtering mechanism includes a dust filter box, a filter plate, an air inlet pipe and an air outlet pipe, the dust filter box is fixedly mounted on the mounting frame, the filter plate is arranged in the dust filter box, the air inlet pipe is fixedly connected to the bottom of the dust filter box, the air outlet pipe is fixedly connected to the top of the dust filter box, and the air outlet end of the air outlet pipe is fixedly connected to the air inlet end of the fan.

[0009] Preferably, a hopper for replenishing EPS particles into the storage box and a steam pipe for conveying steam into the storage box are provided on the top of the box cover, a cover plate is hinged on the top of the hopper, and a handle is fixedly installed on the top of the cover plate.

[0010] Preferably, bolts for limiting the position are threadedly mounted on the box cover and the material storage box, and a mounting opening is provided on the top of the mounting frame, and the mounting opening is adapted to the material storage box.

[0011] Preferably, a plurality of universal wheels are symmetrically fixedly mounted on the bottom of the mounting frame, and a transparent observation window is provided on one side of the storage box.

[0012] Preferably, a hinge is fixedly mounted on one side of the dust filter box, and a sealing door is fixedly mounted on the hinge.

[0013] Compared with the related art, the EPS particle mold filling and feeding assembly provided by the utility model has the following beneficial effects:

[0014] The utility model provides an EPS particle mold filling and feeding component:

[0015] 1. The EPS particle mold filling and feeding components can be formed by the installation frame, storage box, discharge pipe, auger, telescopic pipe, fan, connecting pipe, check valve and box cover, which are suitable for EPS foam box processing and feeding, and can realize continuous and efficient EPS particle mold filling and feeding operations, improve production efficiency and product quality, and at the same time, the device can reduce manual operation costs;

[0016] 2. The stirring drive mechanism is set up, which can more effectively stir the EPS granules to make them contact more fully with the steam and improve the foaming effect. The second motor can drive the auger to rotate, so that the granules can be more smoothly transported to the discharge pipe. The filtering mechanism is set up to filter the gas entering the fan to ensure the cleanliness of the gas and prevent dust and impurities from contaminating the EPS granules. The multiple universal wheels are set up to facilitate the movement of the equipment. At the same time, a transparent observation window is set on one side of the storage box to facilitate the observation of the use of the EPS granules in the storage box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1A schematic diagram of the main structure of a preferred embodiment of the EPS particle filling and feeding assembly provided by the utility model;

[0018] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;

[0019] Figure 3 It is a structural schematic diagram of the material storage box in the utility model.

[0020] Numbers in the figure: 1. Mounting frame; 2. Storage box; 3. Discharge pipe; 4. Auger; 5. Telescopic pipe; 6. Fan; 7. Connecting pipe; 8. Check valve; 9. Box cover; 10. First motor; 11. Stirring rod; 12. Second motor; 13. Dust filter box; 14. Filter plate; 15. Inlet pipe; 16. Outlet pipe; 17. Hopper; 18. Steam pipe. DETAILED DESCRIPTION

[0021] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0022] Please refer to Figure 1-Figure 3 ,in, Figure 1 A schematic diagram of the main structure of a preferred embodiment of the EPS particle filling and feeding assembly provided by the utility model; Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model; Figure 3 It is a structural schematic diagram of the hopper in the utility model.

[0023] The EPS particle filling and feeding assembly comprises: a mounting frame 1; a storage box 2 for containing EPS particle material, the storage box 2 being arranged on the mounting frame 1; a discharge pipe 3, the discharge pipe 3 being fixedly connected to the bottom of the storage box 2, an auger 4 being rotatably installed in the discharge pipe 3, the top of the auger 4 extending into the storage box 2; a telescopic pipe 5 for feeding material into the EPS foam box mold, the telescopic pipe 5 being fixedly connected to the discharge pipe 3; a fan 6 for supplying air into the telescopic pipe 5, the fan 6 being fixedly mounted on the mounting frame 1, a connecting pipe 7 being fixedly mounted on the air inlet end of the fan 6, the air outlet end of the connecting pipe 7 being fixedly connected to the telescopic pipe 5; a check valve 8, the check valve 8 being arranged on the telescopic pipe 5; a check valve 8 being arranged on the bottom of ... The invention relates to a novel EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly, and the invention relates to a EPS particle filling and feeding assembly. The invention relates to a EPS particle filling and feeding assembly

[0024] The stirring drive mechanism includes a first motor 10, a stirring rod 11 and a second motor 12. The first motor 10 is fixedly mounted on the box cover 9, and the stirring rod 11 is rotatably mounted on the box cover 9. The top end of the stirring rod 11 is fixedly connected to the output shaft of the first motor 10, and the bottom end of the stirring rod 11 extends into the storage box 2. The second motor 12 is fixedly mounted on the bottom of the discharge pipe 3, and the output shaft of the second motor 12 is fixedly connected to the bottom end of the auger 4. Through the stirring drive mechanism set up, this mechanism can more effectively stir the EPS particles to make the contact with the steam more sufficient, thereby improving the foaming effect. The operation of the second motor 12 can drive the auger 4 to rotate, so that the particles can be more smoothly transported to the discharge pipe 3.

[0025] The filtering mechanism includes a dust filter box 13, a filter plate 14, an air inlet pipe 15 and an air outlet pipe 16. The dust filter box 13 is fixedly mounted on the mounting frame 1, the filter plate 14 is arranged in the dust filter box 13, the air inlet pipe 15 is fixedly connected to the bottom of the dust filter box 13, the air outlet pipe 16 is fixedly connected to the top of the dust filter box 13, and the air outlet end of the air outlet pipe 16 is fixedly connected to the air inlet end of the fan 6. Through the provided filtering mechanism, the gas entering the fan 6 can be filtered to ensure the cleanliness of the gas and prevent dust and impurities from contaminating the EPS particulate material.

[0026] The top of the box cover 9 is provided with a hopper 17 for replenishing EPS particles into the storage box 2 and a steam pipe 18 for conveying steam into the storage box 2. The top of the hopper 17 is hinged with a cover plate, and a handle is fixedly installed on the top of the cover plate.

[0027] Bolts for limiting the position are threadedly mounted on the box cover 9 and the material storage box 2 . A mounting opening is provided on the top of the mounting frame 1 , and the mounting opening is adapted to the material storage box 2 .

[0028] A plurality of universal wheels are symmetrically fixedly mounted on the bottom of the mounting frame 1, and a transparent observation window is arranged on one side of the storage box 2. The plurality of universal wheels facilitate movement of the equipment, and a transparent observation window is arranged on one side of the storage box to facilitate observation of the usage of the EPS granular material in the storage box.

[0029] A hinge is fixedly mounted on one side of the dust filter box 13, and a sealing door is fixedly mounted on the hinge.

[0030] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0031] The working principle of the EPS particle filling and feeding assembly provided by the utility model is as follows:

[0032] This solution also has an electric control box, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control box. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.

[0033] When in use, after starting the device, the pre-foamed EPS particles are stored in the storage box 2. When feeding is required, the auger 4 is driven by the second motor 12 to rotate, and the EPS particles are transported from the bottom of the storage box 2 to the discharge pipe 3 for discharge. The other end of the discharge pipe 3 is connected to the mold through a telescopic pipe 5 (such as Figure 1-2 As shown in FIG, the EPS granules are continuously transported to the mold through the discharge pipe 3 and the telescopic pipe 5. At the same time, the fan 6 transports air into the telescopic pipe 5 to help the EPS granules to be smoothly transported to the mold. The setting of the check valve 8 can prevent the EPS granules from flowing back into the discharge pipe 3. In addition, the filtering mechanism can filter the air entering the fan 6 to prevent dust and other impurities from being mixed into the EPS granules, thereby preventing dust and impurities from contaminating the EPS granules. The feeding can be completed according to the above operation, which is more labor-saving and convenient than manual feeding, and can realize continuous and efficient EPS granule mold filling and feeding operations, improve production efficiency, and also reduce manual operation costs;

[0034] When pre-foaming the EPS particles, the steam pipe 18 can be connected to the steam outlet of the steam generating device so as to transport steam into the storage box 2 to pre-foam the EPS particles. During the foaming period, the first motor 10 can be started. The output shaft of the running first motor 10 will drive the stirring rod 11 to rotate, so that the EPS particles are more fully contacted with the steam by stirring, and the foaming effect is better.

[0035] During the operation of the equipment, the operation of the stirring drive mechanism and the filtering mechanism should be checked regularly to ensure their normal operation. If any abnormality is found, the equipment should be stopped immediately for inspection and repair. In addition, in order to ensure the normal operation of the equipment and production safety, the equipment should be maintained and serviced regularly, which will help reduce the defective rate and improve product quality.

[0036] Compared with the related art, the EPS particle mold filling and feeding assembly provided by the utility model has the following beneficial effects:

[0037] The utility model provides an EPS particle mold filling and feeding component, which can constitute an EPS particle mold filling and feeding component through the arranged mounting frame 1, storage box 2, discharge pipe 3, auger 4, telescopic pipe 5, fan 6, connecting pipe 7, check valve 8 and box cover 9, and is suitable for EPS foam box processing and feeding use, and can realize continuous and efficient EPS particle mold filling and feeding operation, improve production efficiency and product quality, and also can reduce manual operation cost, through the arranged stirring driving mechanism, this mechanism can more effectively stir EPS particle material and make it contact with steam more fully, and improve foaming effect, and the operation of the second motor 12 can drive the auger 4 to rotate, so that the particle material can be more smoothly conveyed to the discharge pipe 3, and through the arranged filtering mechanism, the gas entering the fan 6 can be filtered to ensure the cleanliness of the gas and avoid dust and impurities from contaminating the EPS particle material, and through the arranged multiple universal wheels, the movement of the equipment is convenient, and at the same time, a transparent observation window is arranged on one side of the storage box, which is convenient for observing the use of the EPS particle material in the storage box.

[0038] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.

[0039] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An EPS particle filling and feeding component, characterized in that: include: Mounting frame; A storage box for containing EPS particles, wherein the storage box is arranged on the mounting frame; A discharge pipe, the discharge pipe is fixedly connected to the bottom of the storage box, an auger is rotatably installed in the discharge pipe, and the top end of the auger extends into the storage box; A telescopic tube for feeding materials into the EPS foam box mold, wherein the telescopic tube is fixedly connected to the discharge pipe; A fan for supplying air into the telescopic tube, the fan being fixedly mounted on the mounting frame, a connecting pipe being fixedly mounted on the air inlet end of the fan, and an air outlet end of the connecting pipe being fixedly connected to the telescopic tube; a check valve, the check valve being arranged on the telescopic tube; A box cover, the box cover is arranged on the material storage box; A stirring drive mechanism for stirring the EPS granular material and driving the auger to rotate, wherein the stirring drive mechanism is arranged on the box cover and the discharge pipe; A filter mechanism is used for filtering the gas entering the fan, and the filter mechanism is arranged on the mounting frame.

2. The EPS particle mold filling and feeding assembly according to claim 1, characterized in that: The stirring drive mechanism includes a first motor, a stirring rod and a second motor. The first motor is fixedly mounted on the box cover, the stirring rod is rotatably mounted on the box cover, the top end of the stirring rod is fixedly connected to the output shaft of the first motor, the bottom end of the stirring rod extends into the storage box, the second motor is fixedly mounted on the bottom of the discharge pipe, and the output shaft of the second motor is fixedly connected to the bottom end of the auger.

3. The EPS particle mold filling and feeding assembly according to claim 1, characterized in that: The filtering mechanism includes a dust filter box, a filter plate, an air inlet pipe and an air outlet pipe. The dust filter box is fixedly mounted on the mounting frame, the filter plate is arranged in the dust filter box, the air inlet pipe is fixedly connected to the bottom of the dust filter box, the air outlet pipe is fixedly connected to the top of the dust filter box, and the air outlet end of the air outlet pipe is fixedly connected to the air inlet end of the fan.

4. The EPS particle mold filling and feeding assembly according to claim 2, characterized in that: A hopper for replenishing EPS particles into the storage box and a steam pipe for conveying steam into the storage box are arranged on the top of the box cover, a cover plate is hinged on the top of the hopper, and a handle is fixedly installed on the top of the cover plate.

5. The EPS particle mold filling and feeding assembly according to claim 1, characterized in that: Bolts for limiting are threadedly installed on the box cover and the material storage box, and a mounting opening is provided on the top of the mounting frame, and the mounting opening is adapted to the material storage box.

6. The EPS particle mold filling and feeding assembly according to claim 1, characterized in that: A plurality of universal wheels are symmetrically and fixedly mounted on the bottom of the mounting frame, and a transparent observation window is arranged on one side of the material storage box.

7. The EPS particle mold filling and feeding assembly according to claim 3, characterized in that: A hinge is fixedly installed on one side of the dust filter box, and a sealing door is fixedly installed on the hinge.

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