Injection mold of collimating mirror shell

By designing the station group arranged in an annular array and the flow channel structure connected in sequence, combined with the design of the ejector mechanism, the problem of low production efficiency of existing injection molds is solved, and the simultaneous ejection of multiple products and runner waste is achieved. Improved production efficiency.

CN222451236UActive Publication Date: 2025-02-11DONGGUAN PROSPEROUS JIE PLASTICS MOLDING TOOL PROD LTD CO
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Patent Information

Application Number
CN202421231573.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-02-11
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

After the product is formed, existing injection molds require manual or manipulator to remove multiple products one by one, resulting in low production efficiency.

Method used

An injection mold for collimating mirror housing is designed, including an upper mold and a lower mold, a rubber feeding mechanism arranged on the upper mold and an ejection mechanism on the lower mold. A plurality of sets of stations arranged in an annular array are arranged between the upper mold and the lower mold, each group including a first station and a second station. Through the main flow channel, the first-stage splitter and the second-stage splitter connected in sequence, the runner waste of an integrated structure is formed, and multiple products and runner waste are ejected together when the product is demolded by a thimble mechanism.

Benefits of technology

When product demolding is released, multiple products and integrated structure runner waste are ejected together, simplifying the operation of manual or robotics and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an injection mold of a collimating mirror shell, which relates to the technical field of molds, and comprises an upper mold and a lower mold which are butted with each other, a glue feeding mechanism arranged on the upper mold and an ejection mechanism arranged on the lower mold, the plurality of station groups are arranged in an annular array, and each station group comprises a first station and a second station which are symmetrically arranged at an interval; the glue feeding mechanism comprises a main runner arranged on the upper mold, and first-stage sub-runners and second-stage sub-runners arranged on the parting surface of the lower mold, the main runner, the first-stage sub-runners and the second-stage sub-runners are sequentially connected, a plurality of first-stage sub-runners are arranged, and the plurality of first-stage sub-runners are in one-to-one correspondence with the plurality of station groups; and a plurality of products can be connected with the runner waste to form a whole, so that the plurality of products can be taken out manually or by a manipulator at one time, and the production efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to an injection mold for a collimator housing. Background Art

[0002] Molds are various molds and tools used in industrial production to obtain the desired products by injection molding, blow molding, extrusion, die casting or forging molding, smelting, stamping and other methods. In short, molds are tools used to make molded objects. This tool is composed of various parts, and different molds are composed of different parts. It mainly realizes the surface processing of objects by changing the physical state of the molded material, and is known as the "mother of industry". Injection molds are tools for producing plastic products. Generally, injection molds are composed of an upper mold and a lower mold. During injection molding, the upper mold and the lower mold are closed to form a runner system and a mold cavity for plastic products. During injection molding, the mold is clamped on the injection molding machine, and the molten plastic is injected into the mold cavity and cooled and formed in the mold cavity. At the same time, the molten plastic is also cooled in the runner system to form a runner system condensate. After the plastic product is formed, the upper mold and the lower mold are separated, and the plastic product is ejected from the mold cavity through the ejection system and leaves the mold. Finally, the upper mold and the lower mold are closed again for the next injection molding. The entire injection molding process is carried out in a cycle.

[0003] like Figure 1 As shown, a plastic product of a collimator housing, for high production efficiency, the corresponding injection mold of the product is generally multi-station injection molding. However, after the product is formed and demolded, multiple products need to be taken out one by one manually or by a robot, which is time-consuming and labor-intensive.

[0004] Therefore, it is necessary to propose an improved technical solution to solve the above problems. Utility Model Content

[0005] The utility model aims to overcome the above-mentioned shortcomings and provide a technical solution that can solve the above-mentioned problems.

[0006] An injection mold for a collimator housing, comprising an upper mold and a lower mold butted against each other, a glue feeding mechanism arranged on the upper mold, and an ejection mechanism arranged on the lower mold, wherein a plurality of workstation groups are arranged between the upper mold and the lower mold butted against each other, the plurality of workstation groups are arranged in a ring array, and each of the workstation groups comprises a first workstation and a second workstation that are symmetrically arranged at intervals;

[0007] The glue feeding mechanism includes a main flow channel arranged on the upper mold and a primary flow channel and a secondary flow channel arranged on the parting surface of the lower mold, wherein the main flow channel, the primary flow channel and the secondary flow channel are sequentially connected, wherein a plurality of primary flow channels are arranged, and the plurality of primary flow channels correspond to a plurality of station groups one by one, and the secondary flow channel includes a first flow channel corresponding to a first station and a second flow channel corresponding to a second station, and the first flow channel and the second flow channel are symmetrically arranged with the primary flow channel as the center;

[0008] The ejection mechanism includes an ejector plate movably connected to the lower mold and a first ejector, a second ejector and a third ejector arranged on the ejector plate, the first ejector corresponds to the main flow channel, the second ejector corresponds to the first branch flow channel and the second branch flow channel, and the third ejector corresponds to the first station and the second station.

[0009] As a further solution of the utility model: a water inlet is formed between the connection between the first workstation and the first branch channel, and between the connection between the second workstation and the second branch channel, and the second ejector pin is arranged close to the water inlet.

[0010] As a further solution of the utility model: the glue feeding mechanism also includes an extended runner arranged on the parting surface of the lower mold, the extended runner is connected to the primary runner and the main runner, and the extended runner is located between two adjacent primary runners;

[0011] Wherein, the extended branch channel is not connected to the first station or the second station.

[0012] As a further solution of the utility model: the extended branch channel is in a straight line or fan shape.

[0013] As a further solution of the utility model: the workstation groups are provided with four groups, the primary diversion channels and the extended diversion channels are respectively provided with four, and the four primary diversion channels and the four extended diversion channels are connected to form a cross-shaped structure.

[0014] As a further solution of the utility model: the first branch channel / the second branch channel are arranged in an arc-shaped transition.

[0015] As a further solution of the utility model: an assembly cavity is provided in the lower mold, an assembly block is slidably connected in the assembly cavity, a molding insert corresponding to the first station / second station is provided on the assembly block, the molding insert is connected to the third ejector, and a slideway corresponding to the second ejector is provided on the molding insert.

[0016] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0017] After the product is formed, the main channel, the primary branch channel, the first branch channel and the second branch channel can be connected to form a runner waste with an integrated structure, and multiple products can be connected to the runner waste to form a whole, combined with the first ejector corresponding to the main channel, the second ejector corresponding to the first branch channel / the second branch channel, and the third ejector corresponding to the first station / the second station, that is, when the product is demoulded, the multiple products and the runner waste with an integrated structure can be ejected together under the joint action of the first ejector, the second ejector and the third ejector, so that it is convenient for manual or mechanical hands to take out multiple products at one time, which is conducive to improving production efficiency. The first ejector, the second ejector and the third ejector can be synchronously docked in a targeted manner, thereby effectively ensuring that the runner waste and the multiple products can be ejected together, thereby ensuring the feasibility of taking out multiple products at one time after demoulding.

[0018] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0020] Figure 1 It is a schematic diagram of the product structure;

[0021] Figure 2 It is a structural schematic diagram of the lower mold in the utility model;

[0022] Figure 3 yes Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0023] Figure 4 It is a cross-sectional structural schematic diagram of the utility model from one viewing angle;

[0024] Figure 5 yes Figure 4 The structural diagram at B in the middle;

[0025] Figure 6 It is a cross-sectional schematic diagram of another viewing angle of the utility model.

[0026] The reference numerals and names in the figures are as follows:

[0027] 1. Upper mold; 2. Lower mold; 3. Workstation group; 4. First workstation; 5. Second workstation; 6. Main channel; 7. Primary runner; 8. Secondary runner; 9. First runner; 10. Second runner; 11. Ejector plate; 12. First ejector; 13. Second ejector; 14. Third ejector; 15. Water inlet; 16. Extended runner; 17. Assembly cavity; 18. Assembly block; 19. Molding insert; 20. Slideway. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 2-6 In an embodiment of the utility model, an injection mold of a collimator housing includes an upper mold 1 and a lower mold 2 that are butt-jointed with each other, a glue feeding mechanism disposed on the upper mold 1, and an ejection mechanism disposed on the lower mold 2, and multiple groups of station groups 3 are disposed between the upper mold 1 and the lower mold 2 that are butt-jointed with each other, and the multiple groups of station groups 3 are arranged in a ring array, and each group of the station groups 3 includes a first station 4 and a second station 5 that are symmetrically arranged at intervals;

[0030] The glue feeding mechanism includes a main flow channel 6 arranged on the upper mold 1 and a primary runner 7 and a secondary runner 8 arranged on the parting surface of the lower mold 2, wherein the main flow channel 6, the primary runner 7 and the secondary runner 8 are sequentially connected, wherein a plurality of primary runners 7 are provided, and the plurality of primary runners 7 correspond one-to-one to the plurality of station groups 3, and the secondary runner 8 includes a first runner 9 corresponding to the first station 4 and a second runner 10 corresponding to the second station 5, and the first runner 9 and the second runner 10 are symmetrically arranged with the primary runner 7 as the center;

[0031] The ejection mechanism includes an ejector plate 11 movably connected to the lower mold 2 and a first ejector 12, a second ejector 13 and a third ejector 14 arranged on the ejector plate 11, the first ejector 12 corresponds to the main channel 6, the second ejector 13 corresponds to the first branch channel 9 and the second branch channel 10, and the third ejector 14 corresponds to the first station 4 and the second station 5.

[0032] In the technical solution of the utility model, multiple groups of workstation groups 3 are arranged in a circular array, and each group of workstation groups 3 includes a first workstation 4 and a second workstation 5 that are symmetrically arranged at intervals. According to this design, through the main flow channel 6, the first-level branch flow channel 7 and the second-level branch flow channel 8 connected in sequence, and the main flow channel 6 is the center, the first-level branch flow channel 7 corresponds to the workstation group 3, and the second-level branch flow channel 8 is divided into a first branch flow channel 9 and a second branch flow channel 10, and the first branch flow channel 9 corresponds to the first workstation 4, and the second branch flow channel 10 corresponds to the second workstation 5, so that after the product is formed, the main flow channel 6, the first-level branch flow channel 7, the first branch flow channel 9 and the second branch flow channel 10 can be connected to form a runner waste of an integrated structure, and multiple products can be connected with the flow channel waste. The runner waste materials are connected to form a whole, combined with the first ejector 12 corresponding to the main runner 6, the second ejector 13 corresponding to the first branch runner 9 / the second branch runner 10, and the third ejector 14 corresponding to the first station 4 / the second station 5. That is, when the product is demoulded, the first ejector 12, the second ejector 13 and the third ejector 14 can work together to eject multiple products and the runner waste materials of the integrated structure, so that it is convenient for manual or mechanical hands to take out multiple products at one time, which is conducive to improving production efficiency. The first ejector 12, the second ejector 13 and the third ejector 14 can be docked in a targeted manner, so as to effectively ensure that the runner waste materials and the multiple products can be ejected together, thereby ensuring the feasibility of taking out multiple products at one time after demoulding.

[0033] In the embodiment of the utility model, a water inlet 15 is formed between the connection between the first station 4 and the first branch channel 9 , and between the connection between the second station 5 and the second branch channel 10 , and the second ejector pin 13 is arranged close to the water inlet 15 .

[0034] Through this arrangement, the second ejector pin 13 will not directly act on the position of the product's sprue 15, thereby effectively preventing the product and runner waste from breaking at the sprue 15 during the demoulding process, thereby affecting the removal of multiple products and runner waste together. In addition, the second ejector pin 13 is arranged close to the position of the sprue 15, which effectively enhances the force of ejecting the product, which is beneficial for the product to be separated from the first station 4 / the second station 5.

[0035] In the embodiment of the utility model, the glue feeding mechanism further includes an extended runner 16 arranged on the parting surface of the lower mold 2, the extended runner 16 is connected to the primary runner 7 and the main runner 6, and the extended runner 16 is located between two adjacent primary runners 7;

[0036] The extended branch channel 16 is not connected to the first workstation 4 or the second workstation 5 .

[0037] Specifically, the extended branch channel 16 is in a straight line or fan shape.

[0038] By extending the branch channel 16, the connection strength between the adjacent primary branch channels 7 and the main channel 6 is effectively strengthened, that is, the overall volume and strength of the integrated flow channel waste are effectively increased, which is beneficial to avoid the flow channel waste from splitting during the process of ejecting products and flow channel waste.

[0039] In the embodiment of the utility model, the workstation groups 3 are provided with four groups, the primary diversion channels 7 and the extended diversion channels 16 are respectively provided with four, and the four primary diversion channels 7 and the four extended diversion channels 16 are connected to form a cross-shaped structure.

[0040] In the embodiment of the utility model, the first branch channel 9 / the second branch channel 10 are arranged in an arc-shaped transition.

[0041] It is understandable that the main channel 6 and the first-level branch channel 7 are both straight channels or substantially straight channels, so that the molten injection material can flow quickly into the mold through the arc-shaped transition setting of the first branch channel 9 / the second branch channel 10, so as to play a buffering role when entering the mold cavity, that is, between the first station 4 / the second station 5, thereby avoiding uneven flow of the injection material, resulting in quality problems such as heat melt marks and bubbles in the product, affecting the reliability and aesthetics of the product.

[0042] In the embodiment of the utility model, an assembly cavity 17 is opened in the lower mold 2, and an assembly block 18 is slidably connected in the assembly cavity 17. A molding insert 19 corresponding to the first station 4 / the second station 5 is arranged on the assembly block 18. The molding insert 19 is connected to the third ejector 14, and a slideway 20 corresponding to the second ejector 13 is opened on the molding insert 19.

[0043] The third ejector 14 drives the assembly block 18 and the molding insert 19 thereon to slide, thereby realizing the ejection of the product. The synchronous assembly block 18 can have a slideway 20 corresponding to the second ejector 13, so as to accurately determine the sliding path of the second ejector 13 and increase the sliding stability of the second ejector 13, thereby effectively avoiding the position deviation of the second ejector 13 during ejection, which may cause the product and the runner waste to be broken and separated at the connection between the sprue 15, thereby ensuring the success rate of taking out multiple products at one time after demolding.

[0044] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

Claims

1. An injection mold for a collimator housing, characterized in that: It comprises an upper die and a lower die that are butt-jointed with each other, a glue feeding mechanism arranged on the upper die, and an ejection mechanism arranged on the lower die, wherein a plurality of workstation groups are arranged between the upper die and the lower die that are butt-jointed with each other, the plurality of workstation groups are arranged in a circular array, and each of the workstation groups comprises a first workstation and a second workstation that are symmetrically arranged at intervals; The glue feeding mechanism includes a main flow channel arranged on the upper mold and a primary runner and a secondary runner arranged on the parting surface of the lower mold, wherein the main flow channel, the primary runner and the secondary runner are sequentially connected, wherein a plurality of primary runners are provided, and the plurality of primary runners correspond to a plurality of station groups one by one, and the secondary runners include a first runner corresponding to a first station and a second runner corresponding to a second station, and the first runner and the second runner are symmetrically arranged with the primary runner as the center; The ejection mechanism includes an ejector plate movably connected to the lower mold and a first ejector, a second ejector and a third ejector arranged on the ejector plate, the first ejector corresponds to the main flow channel, the second ejector corresponds to the first branch flow channel and the second branch flow channel, and the third ejector corresponds to the first station and the second station.

2. The injection mold of the collimator housing according to claim 1, characterized in that: A water inlet is formed between the connection between the first station and the first branch channel, and between the connection between the second station and the second branch channel, and the second ejector pin is arranged close to the water inlet.

3. The injection mold of the collimator housing according to claim 1, characterized in that: The glue feeding mechanism also includes an extended runner arranged on the parting surface of the lower mold, the extended runner is connected to the primary runner and the main runner, and the extended runner is located between two adjacent primary runners; Wherein, the extended branch channel is not connected to the first station or the second station.

4. The injection mold of the collimator housing according to claim 3, characterized in that: The extended branch flow channel is in a straight line or fan shape.

5. The injection mold of the collimator housing according to claim 3, characterized in that: There are four workstation groups, four primary runners and four extended runners are respectively provided, and the four primary runners and the four extended runners are connected to form a cross-shaped structure.

6. The injection mold of the collimator housing according to claim 1, characterized in that: The first branch channel / the second branch channel are arranged in an arc-shaped transition.

7. The injection mold of the collimator housing according to claim 1, characterized in that: An assembly cavity is provided in the lower mold, an assembly block is slidably connected in the assembly cavity, a molding insert corresponding to the first station / second station is provided on the assembly block, the molding insert is connected to the third ejector, and a slideway corresponding to the second ejector is provided on the molding insert.