Protective mechanism of rotary press
By designing a protective mechanism on the rotor, using the cooperation of the housing state monitoring component and the conductive component to form a semi-enclosed safety shield, solving the safety accident problem caused by human operation errors, and realizing "stop the machine first and then dealing with abnormalities" The operating procedures improve the safety performance of the machine.
Patent Information
- Application Number
- CN202421099172.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the actual operation of the rotary machine, due to human operation errors and other factors, abnormal situations may be handled without shutdown, increasing the risk of personnel injury accidents.
A protective mechanism of a rotary machine is designed, including a base, machine bracket and protective cover. Through the combination of the housing body condition monitoring component and the conductive component, a semi-enclosed safety shield is formed, and the state of the protective cover is monitored by photoelectric sensors. and position, ensure that the machine is shut down before processing when handling exceptions.
Through the operating procedures of "stop the machine first, then handle abnormalities", safety accidents caused by operating errors are effectively avoided, the safety performance of the machine is improved, and the safety of operators is ensured.
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Figure CN222451710U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of rotary machines, and in particular to a protective mechanism of a rotary machine. Background Art
[0002] A rotary press is a continuous production printing equipment, usually used to print large quantities of identical products, such as newspapers, magazines, packaging materials, etc. The rotary press is divided into 2-seat, 3-seat, 5-seat, 7-seat, and 10-seat continuous series rotary press models to reduce safety hazards.
[0003] In the prior art, although the rotary machine is designed with safety issues in mind, and is equipped with three emergency stop switches, a pull-rope safety switch, and seven to ten spring-loaded manual switches, in actual operation, due to operational errors, human negligence, and other factors, workers may handle abnormal situations without stopping the machine, thereby increasing the risk of personal injury accidents;
[0004] The above information disclosed in the background technology is only used to increase the understanding of the background technology of the present application, and therefore, it may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0005] In order to solve the problem of safety accidents caused by human operation errors that may occur in the actual production process, the present application provides a protection mechanism for a rotary machine. The protection mechanism for a rotary machine provided in the present application adopts the following technical solutions:
[0006] A protective mechanism for a rotary machine comprises a base, a machine support and a protective cover;
[0007] Among them, several machine brackets are arranged on the base for installing the rotary machine and related equipment;
[0008] The two protective covers are arranged on the same machine stand to isolate the rotary machine processing area from the external environment and provide protection;
[0009] A cover state monitoring component is provided on both sides of several of the protective covers for monitoring the state and position of the protective covers. The cover state monitoring component is electrically connected to the control terminal of the rotary machine so that when the protective cover is in an abnormal state, the control terminal controls the rotary machine to shut down.
[0010] Preferably, the protective cover comprises a U-shaped plate fixedly mounted on the machine bracket, a baffle is arranged on the inner side of the U-shaped plate, and the baffle is located on the outer side of the machine bracket.
[0011] Preferably, the cover state monitoring assembly includes a transmitting unit and a receiving unit;
[0012] Among them, the emitting unit is arranged on the C-shaped plate. The emitting unit includes a first housing installed on the C-shaped plate. An installation groove is arranged inside the first housing, and an emitting end of a photoelectric sensor is arranged in the installation groove for emitting photoelectric signals.
[0013] The receiving unit is arranged on the base and is located directly below the emitting unit for receiving the signals from the emitting end of the photoelectric sensor.
[0014] Preferably, the receiving unit includes a second housing arranged on the base. A groove is arranged inside the second housing, and a receiving end of a photoelectric sensor is arranged in the groove for receiving the signals emitted by the emitting end of the photoelectric sensor. Above the receiving end of the photoelectric sensor in the groove, a refraction lens is arranged for refracting the light emitted by the emitting end of the photoelectric sensor to focus it on the receiving end of the photoelectric sensor.
[0015] Preferably, conductive components are arranged on both sides of the housing state monitoring component on the C-shaped plate. The conductive components include a connecting unit and a conductive unit.
[0016] Among them, the connecting unit is arranged on the C-shaped plate. The connecting unit includes a fixing seat arranged on the C-shaped plate, and a guiding column is arranged at the lower end of the fixing seat.
[0017] The conductive unit includes a sleeve on the base. The sleeve is arranged directly below the guiding column, and a conductive ring is sleeved on the guiding column. The sleeve is fixedly connected to the conductive ring for supplying power to the first housing.
[0018] In summary, the present application includes the following beneficial technical effects:
[0019] Through the combined use of the protective cover, the housing state monitoring component, and the conductive component, a semi-closed safety shield is formed by multiple protective covers, which can prevent the staff from contacting the rotary machine located inside the protective cover. The emitting end and the receiving end of the photoelectric sensor are used to monitor whether the protective cover is on the machine support. When dealing with an abnormality of the rotary machine, the corresponding protective cover needs to be removed first, so that the receiving unit cannot detect the light from the emitting unit, and the control terminal controls the rotary machine to stop, ensuring the production operation procedures of "stop first and then deal with the abnormality", and effectively ensuring the safety of the operators after use and improving the safety performance of the machine. Compared with the prior art, it has the effects of good protection and high safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a first perspective three-dimensional structural schematic diagram of an embodiment of the application;
[0021] Figure 2 is a second perspective three-dimensional structural schematic diagram of an embodiment of the application;
[0022] Figure 3 It is a third - perspective three - dimensional structure schematic diagram of the application embodiment;
[0023] Figure 4 It is a fourth - perspective three - dimensional structure schematic diagram of the application embodiment.
[0024] Explanation of reference numerals: 1, base; 2, machine platform support; 3, protective cover; 301, C - shaped plate; 302, baffle; 4, cover body state monitoring component; 401, transmitting unit; 4011, first housing; 4012, photoelectric sensor transmitting end; 402, receiving unit; 4021, second housing; 4022, photoelectric sensor receiving end; 4023, refraction lens; 5, conductive component; 501, connecting unit; 5011, fixing seat; 5012, guiding column; 502, conductive unit; 5021, sleeve; 5022, conductive ring. Detailed implementation manners
[0025] The following further elaborates on this application Figure 1-4 in conjunction with the accompanying drawings.
[0026] An embodiment of this application discloses a protection mechanism for a rotary press. Referring to Figure 1-4 , a protection mechanism for a rotary press includes a base 1. A number of machine platform supports 2 for supporting the rotary press are installed on the base 1. Two protective covers 3 are sleeved on each of the number of machine platform supports 2. The protective cover 3 includes a C - shaped plate 301 with bolt holes. The C - shaped plate 301 is installed on the machine platform support 2 through bolts. On both sides of the C - shaped plate 301, a cover body state monitoring component 4 is installed. The cover body state monitoring component 4 includes a transmitting unit 401 installed on the C - shaped plate 301. A receiving unit 402 is installed directly below the transmitting unit 401 on the base 1, which is used to monitor the state and position of the protective cover 3. The receiving unit 402 is electrically connected to the control terminal of the rotary press. By judging the on - off of the signal transmission between the receiving unit 402 and the transmitting unit 401, it is determined whether the protective cover 3 is abnormal, and then the control terminal controls whether the rotary press stops;
[0027] By adopting the above - mentioned technical solution, when dealing with the abnormality of the rotary press, it is necessary to first remove the corresponding protective cover 3, so that the receiving unit 402 cannot detect the light of the transmitting unit 401, and the control terminal controls the rotary press to stop, ensuring the production operation regulations of "stop first and then deal with the abnormality", which can effectively ensure the safety of the operators and improve the safety performance of the machine platform after use.
[0028] Referring to Figure 2 , a baffle 302 is installed inside the C - shaped plate 301. The baffle 302 is located outside the machine platform support 2 to realize the shielding of the loading and unloading direction of the rotary press. The protective cover 3 is made of a lightweight transparent material.
[0029] Referring to Figure 3, the transmitting unit 401 includes a housing one 4011 installed on the C-shaped plate 301. An installation groove is provided inside the housing one 4011, and a photoelectric sensor transmitting end 4012 is installed in the installation groove for transmitting photoelectric signals.
[0030] Refer to Figure 4 , the receiving unit 402 includes a housing two 4021 installed on the base 1. A groove is provided inside the housing two 4021, and a photoelectric sensor receiving end 4022 is installed in the groove for receiving the signal transmitted by the photoelectric sensor transmitting end 4012. Above the photoelectric sensor receiving end 4022 in the groove, a refraction lens 4023 is installed for refracting the light emitted by the photoelectric sensor transmitting end 4012 to focus it on the photoelectric sensor receiving end 4022, avoiding the deviation between the photoelectric sensor transmitting end 4012 and the photoelectric sensor receiving end 4022 caused by the vibration generated during the operation of the rotary press, resulting in the inability to receive the signal and causing false triggering.
[0031] Refer to Figure 4 , on both sides of the cover body state monitoring component 4 on the C-shaped plate 301, a conductive component 5 is installed. The conductive component 5 includes a connection unit 501 and a conductive unit 502;
[0032] Among them, the connection unit 501 is installed on the C-shaped plate 301. The connection unit 501 includes a fixed seat 5011 installed on the C-shaped plate 301, and a guide post 5012 is installed at the lower end of the fixed seat 5011;
[0033] The conductive unit 502 includes a sleeve 5021 on the base 1. The sleeve 5021 is installed directly below the guide post 5012. A conductive ring 5022 is sleeved on the guide post 5012, and the sleeve 5021 is fixedly connected to the conductive ring 5022 to achieve the rapid separation and installation of the protective cover 3. Through the interference fit between the guide post 5012 and the conductive ring 5022, power is supplied to the photoelectric sensor transmitting end 4012, which can avoid the power failure of the photoelectric sensor transmitting end 4012 caused by the vibration generated during the operation of the rotary press, resulting in false triggering.
[0034] The implementation principle of a protective mechanism for a rotary press in an embodiment of the present application is as follows: Align the guide post 5012 with the conductive ring 5022, and align the first housing 4011 with the second housing 4021. Fix the U-shaped plate 301 to the machine stand bracket 2 to complete the assembly of the protective cover 3. The light-emitting end 4012 of the photoelectric sensor emits light to the light-receiving end 4022 of the photoelectric sensor, and the light-receiving end 4022 of the photoelectric sensor receives it. The rotary press can be started according to the normal operation process. During operation, the staff can observe the operation status of the rotary press through the protective cover 3. When the rotary press operates abnormally, the staff removes the fixing bolts of the U-shaped plate 301, then lifts and removes the U-shaped plate 301, causing the guide post 5012 to move upward and separate from the conductive ring 5022. The light-emitting end 4012 of the photoelectric sensor is powered off, and the light-receiving end 4022 of the photoelectric sensor does not receive the signal from the light-emitting end 4012 of the photoelectric sensor. At this time, the control terminal controls the rotary press to stop running, ensuring the production operation regulations of "stop first and then handle the abnormality", and effectively enabling the staff to handle the abnormality online.
[0035] Finally, several points should be noted: First, in the description of the present application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. It can be a mechanical connection or an electrical connection, or it can be the internal connection of two components. It can be directly connected. "Up", "down", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;
[0036] Second: In the drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. Other structures can refer to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;
[0037] Finally: The above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
[0038] The above are all the preferred embodiments of the present application, and do not limit the protection scope of the present application accordingly. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.
Claims
1. A protective mechanism for a rotary machine, characterized in that: It includes a base (1), a machine platform support (2), and a protective cover (3). Among them, several of the machine platform supports (2) are arranged on the base (1) for installing a rotary press and related equipment. Two of the protective covers (3) are arranged on the same machine platform support (2) to isolate the processing area of the rotary press from the external environment and provide protection. On both sides of several of the protective covers (3), there are cover state monitoring components (4) for monitoring the state and position of the protective cover (3). The cover state monitoring components (4) are electrically connected to the control terminal of the rotary press. When the protective cover (3) is abnormal, the control terminal controls the rotary press to stop.
2. The protective mechanism of a rotary machine according to claim 1, characterized in that: The protective cover (3) includes a U-shaped plate (301) fixedly sleeved on the machine platform support (2). A baffle (302) is arranged inside the U-shaped plate (301), and the baffle (302) is located outside the machine platform support (2).
3. The protective mechanism of a rotary machine according to claim 2, characterized in that: The cover state monitoring component (4) includes a transmitting unit (401) and a receiving unit (402). Among them, the transmitting unit (401) is arranged on the U-shaped plate (301). The transmitting unit (401) includes a housing one (4011) installed on the U-shaped plate (301). An installation groove is arranged inside the housing one (4011), and a photoelectric sensor transmitting end (4012) is arranged in the installation groove for transmitting photoelectric signals. The receiving unit (402) is arranged on the base (1) and is located directly below the transmitting unit (401) for receiving the signal of the photoelectric sensor transmitting end (4012).
4. The protective mechanism of a rotary machine according to claim 3, characterized in that: The receiving unit (402) includes a housing two (4021) arranged on the base (1). A groove is arranged inside the housing two (4021), and a photoelectric sensor receiving end (4022) is arranged in the groove for receiving the signal transmitted by the photoelectric sensor transmitting end (4012). Above the photoelectric sensor receiving end (4022) in the groove, there is a refraction lens (4023) for refracting the light emitted by the photoelectric sensor transmitting end (4012) so that it is focused on the photoelectric sensor receiving end (4022).
5. The protective mechanism of a rotary machine according to claim 4, characterized in that: On both sides of the cover state monitoring component (4) on the U-shaped plate (301), there are conductive components (5). The conductive components (5) include a connecting unit (501) and a conductive unit (502). Among them, the connecting unit (501) is arranged on the U-shaped plate (301). The connecting unit (501) includes a fixing seat (5011) arranged on the U-shaped plate (301), and a guiding column (5012) is arranged at the lower end of the fixing seat (5011). The conductive unit (502) includes a sleeve (5021) on the base (1). The sleeve (5021) is arranged directly below the guiding column (5012). A conductive ring (5022) is sleeved on the guiding column (5012). The sleeve (5021) is fixedly connected to the conductive ring (5022) for supplying power to the housing one (4011).