Device for improving unloading efficiency of dimethyl carbonate
By designing a dimethyl carbonate unloading efficiency improvement device including a base, conveyor belt, mounting frame, support mechanism and unloading mechanism, the safety hazards existing in the unloading process and the inability to adapt to trucks of different heights are solved. The problem has achieved the effect of improving the safety and efficiency of unloading.
Patent Information
- Application Number
- CN202421127700.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing unloading devices have safety risks during the unloading process and cannot adapt to trucks of different heights, resulting in low unloading efficiency.
A dimethyl carbonate unloading efficiency improvement device including a base, a conveyor belt, a mounting frame, a support mechanism and a discharge mechanism is designed. The device is supported on the top of the vehicle head by a support mechanism, which can be clamped and removed by a clamping assembly of the unloading mechanism and transported by a conveyor belt. The height of the support mechanism is adjustable to adapt to transport vehicles of different heights.
It improves the safety of the dimethyl carbonate unloading process, adapts to trucks of different heights, and improves the unloading efficiency.
Smart Images

Figure CN222453856U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of unloading devices, in particular to a device for improving the unloading efficiency of dimethyl carbonate. Background Art
[0002] Dimethyl carbonate is an organic compound with the chemical formula C3H6O3. It is a low-toxic, environmentally friendly, and widely used chemical raw material. It is an important organic synthesis intermediate. Its molecular structure contains functional groups such as carbonyl, methyl, and methoxy. It has a variety of reaction properties and is safe, convenient, less polluting, and easy to transport in production. Dimethyl carbonate is flammable, and its vapor can form an explosive mixture when mixed with air. It needs to be stored in a cool, dry, well-ventilated non-combustible warehouse.
[0003] Therefore, when unloading dimethyl carbonate, the stability of the dimethyl carbonate container should be maintained to prevent the dimethyl carbonate container from falling and causing damage to the container, causing dimethyl carbonate to leak and ignite, endangering the health of personnel and preventing property losses; when unloading, the existing truck unloading device usually overlaps one end of the unloading device on the rear of the truck and the other end is a belt conveyor, and the items are slid onto the belt conveyor for transportation. In the process of sliding of the item transportation storage box, it is very easy to fall due to friction, external factors such as incorrect sliding position, etc., which poses a great safety hazard. Since different trucks have different heights, the existing unloading device cannot adapt to trucks of different heights, and it is not easy to improve the unloading efficiency.
[0004] Therefore, it is necessary to design a device to improve the unloading efficiency of dimethyl carbonate. Utility Model Content
[0005] The utility model aims to provide a device for improving the unloading efficiency of dimethyl carbonate, thereby improving the safety during the unloading process of dimethyl carbonate and improving the unloading efficiency of dimethyl carbonate to a certain extent.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] The utility model mentions a device for improving the efficiency of unloading dimethyl carbonate, which includes a base, a conveyor belt is fixedly installed on the upper end of the base, a mounting frame is arranged on the front and rear sides of the right end of the base, a supporting mechanism is arranged on the lower side of the right end of the mounting frame, and a unloading mechanism for unloading dimethyl carbonate is arranged on the mounting frame.
[0008] Preferably, the mounting frame comprises a mounting seat, a column and a crossbeam, wherein the mounting seat is fixedly mounted on the front and rear sides of the base, the column is fixedly mounted on the inner wall of the mounting seat, and the crossbeam is fixedly mounted on the upper right side of the column.
[0009] Preferably, the supporting mechanism comprises a first telescopic rod, which is fixedly mounted on one end of the cross beam away from the column, a connecting seat is fixedly mounted on the lower end of the first telescopic rod, and a connecting rod is fixedly mounted on the lower end of the connecting seat.
[0010] Preferably, a mounting frame is fixedly mounted on the lower end of the connecting rod, inclined rods are fixedly mounted on four sides of the upper end of the mounting frame, one end of the inclined rod away from the mounting frame is fixedly connected to the connecting seat, and an electric suction cup is fixedly mounted on the lower end of the mounting frame.
[0011] Preferably, the unloading mechanism includes a driving motor, which is fixedly mounted on the upper left end of the column on the rear side of the base, and the output shaft of the driving motor is fixedly connected to a first threaded rod, which is arranged on the inner wall of the beam on the rear side of the base, and a first slider is slidably mounted on the outer wall of the first threaded rod.
[0012] Preferably, there are two first sliders, a first guide rod is slidably mounted on the inner wall of another first slider, the first guide rod is fixedly mounted on the inner wall of the beam on the front side of the base, and a moving seat is fixedly connected between the two first sliders.
[0013] Preferably, a second telescopic rod is vertically fixedly installed in the middle of the above-mentioned moving seat, a mounting plate is fixedly installed at the lower end of the second telescopic rod, the mounting plate is arranged below the moving seat and is arranged perpendicularly to the cross beam, a second motor is fixedly installed at one end of the inner wall of the mounting plate, a second threaded rod is fixedly connected to the output shaft of the second motor, a second slider is slidably installed on the outer wall of the second threaded rod, a second guide rod is slidably provided on the inner wall of the second slider, the second guide rod is arranged on one side of the second threaded rod and is arranged parallel to the second threaded rod, and a clamping assembly is provided at the lower end of the second slider.
[0014] Preferably, the above-mentioned clamping assembly includes a rotating arm, which is rotatably installed on the left and right sides of the second slider, and the lower ends of the rotating arms on both sides are fixedly connected to the opposite sides with a clamping plate, and two rotating arms are provided on each side, and the upper ends of the two rotating arms on the same side are fixedly connected through a rotating shaft, and a driven gear is fixedly installed on the outer wall of the rotating shaft between the two rotating arms.
[0015] Preferably, a third motor is fixedly mounted on the inner wall of the lower end of the second slider, the output shaft of the third motor is fixedly connected to the first rotating rod, the outer wall of the first rotating rod is fixedly mounted with a first driving gear, the first driving gear is meshingly connected to the second driving gear, the second driving gear is rotatably connected to the second rotating rod, the second rotating rod is fixedly mounted on the inner wall of the second slider, and the first driving gear and the second driving gear are respectively meshingly connected to the driven gear.
[0016] The utility model is provided with a discharge mechanism and a support mechanism, through which one end of the device can be supported on the top of the vehicle head, and through the discharge mechanism, the clamping assembly can clamp and discharge dimethyl carbonate, and the height of the support mechanism can be adjusted, so that the device can adapt to transport vehicles of different heights and can cope with cargo accumulation of different heights, so that the utility model has higher use value and can adapt to different working environments;
[0017] The utility model is provided with an unloading mechanism, which can grab the dimethyl carbonate storage box through the clamping component, and through the mutual cooperation of various components, the second sliding block installed with the clamping component can flexibly move forward, backward, left and right, grab the dimethyl carbonate storage box, and place it on the conveyor belt, thereby preventing the dimethyl carbonate storage box from falling and tipping over to a certain extent, improving the safety of the dimethyl carbonate unloading process, and improving the dimethyl carbonate unloading efficiency to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the main three-dimensional structure of the utility model.
[0019] Figure 2 It is a rear-view stereoscopic structural schematic diagram of the utility model.
[0020] Figure 3 It is a structural schematic diagram of the unloading mechanism in the utility model.
[0021] Figure 4 It is a schematic diagram of the structure inside the mounting plate of the utility model.
[0022] Figure 5 It is a structural schematic diagram of the clamping assembly in the utility model.
[0023] Figure 6 It is a structural schematic diagram of the support mechanism in the utility model.
[0024] In the figure: base 1; conveyor belt 11; mounting frame 2; mounting seat 21; column 22; crossbeam 23; first telescopic rod 300; connecting seat 310; connecting rod 311; inclined rod 312; mounting frame 320; electric suction cup 330; driving motor 400; first threaded rod 410; first slider 420; first guide rod 430; moving seat 500; second telescopic rod 510; guide column 520; mounting plate 530; second motor 540; second threaded rod 541; second slider 542; rotating arm 551; clamping plate 553; driven gear 554; third motor 555; first rotating rod 556; first driving gear 557. DETAILED DESCRIPTION
[0025] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0026] like Figure 1-6 As shown, it comprises a base 1, a conveyor belt 11 is fixedly mounted on the upper end of the base 1, a mounting frame 2 is arranged on both sides of the right end of the base 1, a supporting mechanism is arranged on the lower side of the right end of the mounting frame 2, and a discharging mechanism for unloading dimethyl carbonate is arranged on the mounting frame 2;
[0027] The mounting frame 2 includes a mounting seat 21, a column 22 and a crossbeam 23. The mounting seat 21 is fixedly mounted on the front and rear sides of the base 1, the column 22 is fixedly mounted on the inner wall of the mounting seat 21, and the crossbeam 23 is fixedly mounted on the upper right side of the column 22;
[0028] The support mechanism includes a first telescopic rod 300, which is fixedly mounted on an end of the cross beam 23 away from the column 22, a connecting seat 310 is fixedly mounted on the lower end of the first telescopic rod 300, and a connecting rod 311 is fixedly mounted on the lower end of the connecting seat 310;
[0029] The lower end of the connecting rod 311 is fixedly installed with a mounting frame 320, and the four sides of the upper end of the mounting frame 320 are fixedly installed with inclined rods 312. One end of the inclined rod 312 away from the mounting frame 320 is fixedly connected to the connecting seat 310, and the lower end of the mounting frame 320 is fixedly installed with an electric suction cup 330.
[0030] Dimethyl carbonate is stored in a storage box and transported by a transport vehicle. The conveyor belt 11 adopts the existing technology. The conveyor belt 11 can transport and unload the storage box unloaded by the unloading mechanism. Reinforcement rods are fixedly installed on the upper and lower sides of the beam 23. The installation of the beam 23 is reinforced by the reinforcement rods. There are two beams 23, and mounting grooves are opened on the opposite sides of the two beams 23. The first threaded rod 410 and the first guide rod 430 are respectively installed in the mounting grooves opened on the inner walls of the two beams 23. The first threaded rod 410 is rotatably installed on the inner wall of the beam 23, and the first guide rod 430 is fixedly installed on the inner wall of the other beam 23. The electric suction cup 330 adopts the existing technology. There are multiple electric suction cups 330, and multiple electric suction cups 330 are connected in series. The electric suction cup 330 is connected to an air pump, and the air pump can control the electric suction cup 330 to work, so that the electric suction cup 330 can be adsorbed on the top of the vehicle transporting dimethyl carbonate.
[0031] The unloading mechanism includes a driving motor 400, which is fixedly mounted on the upper left end of the column 22 at the rear side of the base 1, and the output shaft of the driving motor 400 is fixedly connected to a first threaded rod 410, which is arranged on the inner wall of the beam 23 at the rear side of the base 1, and a first slider 420 is slidably mounted on the outer wall of the first threaded rod 410;
[0032] There are two first sliders 420, and a first guide rod 430 is slidably mounted on the inner wall of another first slider 420. The first guide rod 430 is fixedly mounted on the inner wall of the beam 23 at the front side of the base 1, and a moving seat 500 is fixedly connected between the two first sliders 420;
[0033] A second telescopic rod 510 is vertically fixedly installed in the middle of the movable seat 500, and a mounting plate 530 is fixedly installed at the lower end of the second telescopic rod 510. The mounting plate 530 is arranged below the movable seat 500 and is arranged vertically relative to the crossbeam 23. A second motor 540 is fixedly installed at one end of the inner wall of the mounting plate 530, and a second threaded rod 541 is fixedly connected to the output shaft of the second motor 540. A second slider 542 is slidably installed on the outer wall of the second threaded rod 541. A second guide rod is slidably provided on the inner wall of the second slider 542. The second guide rod is arranged at one side of the second threaded rod 541 and is arranged parallel to the second threaded rod 541. A clamping assembly is arranged at the lower end of the second slider 542.
[0034] The clamping assembly includes a rotating arm 551, which is rotatably mounted on the left and right sides of the second slider 542. The lower ends of the rotating arms 551 on both sides are fixedly connected to the opposite sides with a clamping plate 553. Two rotating arms 551 are provided on each side. The upper ends of the two rotating arms 551 on the same side are fixedly connected through a rotating shaft 5511. A driven gear 554 is fixedly mounted on the outer wall of the rotating shaft 5511 between the two rotating arms 551.
[0035] A third motor 555 is fixedly mounted on the inner wall of the lower end of the second slider 542, and a first rotating rod 556 is fixedly connected to the output shaft of the third motor 555. A first driving gear 557 is fixedly mounted on the outer wall of the first rotating rod 556, and the first driving gear 557 is meshingly connected to the second driving gear. The second driving gear is rotatably connected to the second rotating rod, and the second rotating rod is fixedly mounted on the inner wall of the second slider 542. The first driving gear 557 and the second driving gear are respectively meshingly connected to the driven gear 554.
[0036] The first slider 420 is fixedly connected to the moving seat 500 on both sides, and a mounting sleeve is fixedly installed on both sides of the moving seat 500. The mounting sleeve is slidably installed on the outer wall of the beam 23. The first slider 420 is arranged on the inner side of the mounting sleeve, and the first slider 420 is slidably installed on the inner wall of the beam 23. A second telescopic rod 510 is vertically fixedly installed in the middle of the moving seat 500, and guide columns 520 are vertically arranged on both sides of the second telescopic rod 510. The guide columns 520 slide through the inner wall of the moving seat 500, and the lower ends of the guide columns 520 are fixedly connected to the mounting plate 530. When the second telescopic rod 510 is working, the second telescopic rod 510 can drive the mounting plate 530 to move up and down; the inner wall of the mounting plate 530 is provided with a second threaded rod 541 and a second guide rod, and the inner wall of the upper end of the second slider 542 is slidably arranged on the second threaded rod 541 and the outer wall of the second guide rod. When the second motor 540 is working, the second threaded rod 541 is driven to rotate, so that the second slider 542 can The grooved rod 541 and the outer wall of the second guide rod slide; mounting grooves are provided on both sides of the inner wall of the lower end of the second slider 542, and the rotating arm 551 is rotatably installed in the mounting groove of the inner wall of the lower end of the second slider 542. The rotating arm 551 is rotatably installed on both sides of the lower end of the second slider 542 through the rotating shaft 5511. There are two driven gears 554, and the driven gears 554 are fixedly installed on the outer wall of the rotating shaft 5511. A first driving gear 557 and a second driving gear are arranged between the two driven gears 554. The first driving gear 557 and the second driving gear are meshed and connected together. The first driving gear 557 and the second driving gear are meshed and connected with the two driven gears 554 on the opposite sides. Therefore, when any gear rotates, the other three gears rotate at the same time, and the two driven gears 554 rotate in opposite directions. Therefore, the clamping plate 553 connected by the two rotating arms 551 can clamp the dimethyl carbonate storage box or loosen the dimethyl carbonate storage box;
[0037] The above structures and principles are all common standard parts or parts known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods;
[0038] The working principle of the utility model is as follows: when the device is needed, the transport vehicle is parked at the lower side of the crossbeam 23, the first telescopic rod 300 is started, so that the first telescopic rod 300 drives the connecting seat 310 to move downward, so that the electric suction cup 330 can contact the top of the vehicle head, the vacuum pump connected to the electric suction cup 330 is started, so that the electric suction cup 330 can be adsorbed on the vehicle roof, and the driving motor 400 is started at the same time to drive the first threaded rod 410 to rotate, and the first guide rod 430 is guided to make the movable seat 500 slide on the outer wall of the first threaded rod 410, driving the mounting plate 530 to move, and the second motor 540 is started at the same time, and the second threaded rod 541 is driven to rotate by the second motor 540, so that the second slider 542 on the outer wall of the second threaded rod 541 can slide on the inner wall of the mounting plate 530, driving the clamping assembly to move above the dimethyl carbonate storage box, and the second telescopic rod 510 is started to drive the mounting plate 530 to move downward, and the third motor 555 is started to drive the third motor 5 55, the first rotating rod 556 fixedly connected to the output shaft rotates, so that the first driving gear 557 on the outer wall of the first rotating rod 556 rotates, and the first driving gear 557 and the second driving gear are meshed and transmitted to each other, and the first driving gear 557 and the second driving gear are meshed and transmitted to the driven gear 554 on the opposite sides, so that the two driven gears 554 rotate in opposite directions at the same time, thereby driving the rotating arms 551 on both sides to rotate, so that the two clamping plates 553 can clamp the dimethyl carbonate storage box, and then the second telescopic rod 510 drives the mounting plate 530 to move upward, and then the driving motor 400 drives the first threaded rod 410 to rotate, and the moving seat 500 is controlled to move above the conveyor belt 11, and the clamped dimethyl carbonate storage box is placed on the conveyor belt 11 through the cooperation of the second telescopic rod 510 and the third motor 555. The two clamping plates 553 release the dimethyl carbonate storage box, and the dimethyl carbonate storage box is transported and discharged through the conveyor belt 11.
[0039] The above is only a preferred embodiment of the utility model. Any person skilled in the art may modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. A device for improving the unloading efficiency of dimethyl carbonate, comprising a base (1), characterized in that: A conveyor belt (11) is fixedly mounted on the upper end of the base (1); a mounting frame (2) is arranged on both front and rear sides of the right end of the base (1); a supporting mechanism is arranged on the lower side of the right end of the mounting frame (2); and a discharging mechanism for unloading dimethyl carbonate from a truck is arranged on the mounting frame (2).
2. The device for improving the unloading efficiency of dimethyl carbonate according to claim 1, characterized in that: The mounting frame (2) comprises a mounting seat (21), a column (22) and a crossbeam (23); the mounting seat (21) is fixedly mounted on the front and rear sides of the base (1); the column (22) is fixedly mounted on the inner wall of the mounting seat (21); and the crossbeam (23) is fixedly mounted on the right side of the upper end of the column (22).
3. The device for improving the unloading efficiency of dimethyl carbonate according to claim 2, characterized in that: The support mechanism comprises a first telescopic rod (300), the first telescopic rod (300) being fixedly mounted on an end of the crossbeam (23) away from the column (22), a connecting seat (310) being fixedly mounted on the lower end of the first telescopic rod (300), and a connecting rod (311) being fixedly mounted on the lower end of the connecting seat (310).
4. The device for improving the unloading efficiency of dimethyl carbonate according to claim 3, characterized in that: A mounting frame (320) is fixedly mounted on the lower end of the connecting rod (311), inclined rods (312) are fixedly mounted on four sides of the upper end of the mounting frame (320), one end of the inclined rod (312) away from the mounting frame (320) is fixedly connected to the connecting seat (310), and an electric suction cup (330) is fixedly mounted on the lower end of the mounting frame (320).
5. The device for improving the unloading efficiency of dimethyl carbonate according to claim 2, characterized in that: The unloading mechanism comprises a driving motor (400), the driving motor (400) being fixedly mounted on the left upper end of a column (22) at the rear side of the base (1), the output shaft of the driving motor (400) being fixedly connected to a first threaded rod (410), the first threaded rod (410) being arranged on the inner wall of a crossbeam (23) at the rear side of the base (1), and a first sliding block (420) being slidably mounted on the outer wall of the first threaded rod (410).
6. The device for improving the unloading efficiency of dimethyl carbonate according to claim 5, characterized in that: There are two first sliding blocks (420), and a first guide rod (430) is slidably mounted on the inner wall of another first sliding block (420). The first guide rod (430) is fixedly mounted on the inner wall of the crossbeam (23) at the front side of the base (1), and a movable seat (500) is fixedly connected between the two first sliding blocks (420).
7. The device for improving the unloading efficiency of dimethyl carbonate according to claim 6, characterized in that: A second telescopic rod (510) is vertically fixedly installed in the middle of the movable seat (500); a mounting plate (530) is fixedly installed at the lower end of the second telescopic rod (510); the mounting plate (530) is arranged below the movable seat (500) and is arranged vertically relative to the crossbeam (23); a second motor (540) is fixedly installed at one end of the inner wall of the mounting plate (530); an output shaft of the second motor (540) is fixedly connected to a second threaded rod (541); a second slider (542) is slidably installed on the outer wall of the second threaded rod (541); a second guide rod is slidably provided on the inner wall of the second slider (542); the second guide rod is arranged on one side of the second threaded rod (541) and is arranged parallel to the second threaded rod (541); a clamping assembly is arranged at the lower end of the second slider (542).
8. The device for improving the unloading efficiency of dimethyl carbonate according to claim 7, characterized in that: The clamping assembly comprises a rotating arm (551), wherein the rotating arm (551) is rotatably mounted on the left and right sides of the second sliding block (542), and a clamping plate (553) is fixedly connected to the opposite side of the lower end of the rotating arms (551) on both sides, and two rotating arms (551) are provided on each side, and the upper ends of the two rotating arms (551) on the same side are fixedly connected via a rotating shaft (5511), and a driven gear (554) is fixedly mounted on the outer wall of the rotating shaft (5511) between the two rotating arms (551).
9. The device for improving the unloading efficiency of dimethyl carbonate according to claim 8, characterized in that: A third motor (555) is fixedly mounted on the inner wall of the lower end of the second sliding block (542); the output shaft of the third motor (555) is fixedly connected to a first rotating rod (556); a first driving gear (557) is fixedly mounted on the outer wall of the first rotating rod (556); the first driving gear (557) is meshingly connected to a second driving gear; the second driving gear is rotatably connected to the second rotating rod; the second rotating rod is fixedly mounted on the inner wall of the second sliding block (542); the first driving gear (557) and the second driving gear are respectively meshingly connected to a driven gear (554).